CN102191648A - High-elastic doublesided plush fluffing equipment - Google Patents
High-elastic doublesided plush fluffing equipment Download PDFInfo
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- CN102191648A CN102191648A CN 201110125696 CN201110125696A CN102191648A CN 102191648 A CN102191648 A CN 102191648A CN 201110125696 CN201110125696 CN 201110125696 CN 201110125696 A CN201110125696 A CN 201110125696A CN 102191648 A CN102191648 A CN 102191648A
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- fluffing
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- plush
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Abstract
The invention relates to high-elastic doublesided plush fluffing equipment comprising a cloth feeding zone, a fluffing revolving drum and a cloth discharging zone which are successively arranged, wherein the cloth feeding zone is provided with a passive tension roll; the passive tension roll is installed on a bearing fixed in the cloth feeding zone; a gasket is arranged out of the bearing; the gasket is enclasped or loosened by a hydraulic pump; the inlet position and the outlet position of the fluffing revolving drum are respectively provided with a dragging roll controlled by an independent motor gearbox; the cloth discharging zone is provided with a motor-driven cloth discharging roll; the cloth discharging roll is provided with a tension sensor; the output end of the tension sensor is connected with the input end of a programmable logic controller; and the output end of the programmable logic controller is connected with the motor. According to the high-elastic doublesided plush fluffing equipment, the production technology can be stabilized, and the style of the produced fabric can be kept consistent.
Description
Technical field
The present invention relates to lining fluffing technical field, particularly relate to a kind of high-elastic double-sided plush fluffing equipment.
Background technology
The double-sided plush lining is well received by consumers because it has good windproof, ventilative, frivolous, soft, warming characteristic always.Along with the raising of people's quality of the life, basic wind-proof warming function has not been satisfied in the consumption demand of knitting double-sided plush lining merely.The requirement of good wearing feeling and clothes comfort level is strong day by day, and outdoor exercises become the leisure mode of the emerging fashion of developed country, and leisureization, motionization are leading the trend of global garment material consumption market, and high-elastic double-sided plush product is just becoming the favorite in market.
Because the elastomeric characteristic of high-elastic double-sided plush product is in the lining production process, particularly in fluffing is produced, the Tension Control instability of raising machine, easily cause lining fluffing style instability, serious meeting causes the disconnected cloth of fluffing, influences the production of high elasticity double-sided plush.The tension control system of general raising machine is open tension control system, adopt common front and back dragging speed differential mode to intend calculating actual tension force, show tension value with percentage on computers, the speed that actual front and back exactly drag roller is poor, is not actual tension numerical value.How many actual tensions is and do not know.Because the density before and after the fabric itself is moderate to be vicissitudinous, the constant tension of fabric before and after can't really guaranteeing is so the uniformity of front and back fluffing effect can not guarantee fully that the while also is difficult to obtain a good technology importance.
Summary of the invention
Technical problem to be solved by this invention provides a kind of high-elastic double-sided plush fluffing equipment, can steady production technology, and the fabric style of production is consistent.
The technical solution adopted for the present invention to solve the technical problems is: a kind of high-elastic double-sided plush fluffing equipment is provided, comprise be arranged in order advance Bu Qu, fluffing rotary drum and delivery zone, the described Bu Qu of advancing is provided with the passive tension roller; Described passive tension roller is installed on the bearing that is fixed in the cloth district into; Described bearing is provided with packing ring outward; Described packing ring is done by hydraulic pump and is held tightly or unclamp motion; Described fluffing rotary drum entrance location and exit position respectively are provided with the roller that drags of an individual motor gearbox control; Described delivery zone is provided with by the motor-driven draw-out roller; On the described draw-out roller tension pick-up is installed; The output of described tension pick-up links to each other with the input of programmable logic controller (PLC); The output of described programmable logic controller (PLC) links to each other with described motor.
Described passive tension roller and drag roller and all be surrounded by the rubber tread plate outward.
Two speed difference scopes that drag roller of described fluffing rotary drum entrance location and exit position are 0%～30%.
Described individual motor gearbox is by the control panel governing speed.
Described motor is a variable-frequency motor.
Beneficial effect
Owing to adopted above-mentioned technical scheme, the present invention compared with prior art, have following advantage and good effect: the present invention enters the cloth district and can control the into tension force of cloth fluffing equipment, before and after the fluffing rotary drum, respectively be provided with the jockey pulley of a cover by the turnover fluffing rotary drum of separate motors gearbox control, by speed difference with both control range 0%～50%, thereby further stablize the tension stability of high-elastic double-sided plush under the effect of certain card clothing fluffing power, delivery zone at fluffing equipment passes through tension pick-up, the tension feedback that records is arrived computer PLC, can revise out the frequency converter of Butuo action roller, actual tension value is consistent with setting value all the time.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is an operation principle block diagram of the present invention;
Fig. 3 is the tenslator schematic diagram in the cloth district that advances of the present invention;
Fig. 4 is a tenslator schematic diagram in the delivery zone of the present invention.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Embodiments of the present invention relate to a kind of high-elastic double-sided plush fluffing equipment, as shown in Figure 1, comprise be arranged in order advance Bu Qu, fluffing rotary drum and delivery zone.Advance Bu Qu and be provided with passive tension roller 1, as shown in Figure 3, passive tension roller 1 is installed on the bearing that is fixed in the cloth district into, and described bearing is provided with packing ring 4 outward, and described packing ring 4 is done by hydraulic pump and held tightly or unclamp motion.Hold bearing tightly by hydraulic control packing ring 4, produce the effect of damping tension force, lining is moving the commentaries on classics on passive tension roller 1, drives 1 running of passive tension roller, produces tension force thus, and this tension force is controlled by the damping force of hydraulic control.What described fluffing rotary drum entrance location and exit position respectively were provided with the control of individual motor gearbox drags roller 2.Two speed difference scopes that drag roller 2 of fluffing rotary drum entrance location and exit position are 0%～30%, the individual motor gearbox is by the control panel governing speed, two speed difference scopes that drag roller 2 are controlled in the 0%-50%, can further stablize the tension stability of high-elastic double-sided plush under the effect of certain card clothing fluffing power.In order to prevent that lining from skidding with dragging on the roller 2 at passive tension roller 1, all is surrounded by the rubber tread plate at passive tension roller 1 with dragging outside the roller 2.Described delivery zone is provided with by motor 7 and drives draw-out roller 3, as shown in Figure 4, on the described draw-out roller 3 tension pick-up 5 is installed, the output of described tension pick-up 5 links to each other with the input of programmable logic controller (PLC) 6, the output of described programmable logic controller (PLC) 6 links to each other with described motor 7, wherein, motor 7 can be selected variable-frequency motor for use.It can measure lining tension force by the tension pick-up of installing 5 on draw-out roller 3, and the tension force that records fed back to programmable logic controller (PLC) 6 simultaneously, can control the motor speed of draw-out roller 3 by on programmable logic controller (PLC), setting tension value, thereby accurately control the suffered tension force of draw-out roller upper fabric.
The present invention utilizes the closed loop tension control system to control the constancy of tension force in the fluffing process, thereby steady production technology, guaranteed the fabric style unanimity of producing, promptly adopt the tensile loads inductor of vector control mode to carry out the control of closed loop on-line tension, actual tension value is consistent with setting value all the time in swift fluffing zone.In the practical operation, as shown in Figure 2, needing the computer touch screen of user on control panel to carry out tension force sets, then compare by the actual numerical value of load detection device detection tension force and with setting value, then when actual numerical value and setting value do not meet with the data feedback to the computer, frequency converter by PLC commander draw-out roller increases or underspeeds at last, thereby obtains the fabric tension of near constant, the uniformity of fluffing effect and stable technology importance before and after having guaranteed in dynamically.Wherein, setting tension force and actual tension value all is presented on the computer screen.
Be not difficult to find that the present invention divides three Tension Control points, is installed in the different parts of raising machine.Entering the cloth district and can control the into tension force of cloth at fluffing equipment; Before and after the fluffing rotary drum, respectively be provided with the jockey pulley of a cover by the turnover fluffing rotary drum of separate motors gearbox control, by speed difference with both control range 0%～50%, thereby further stablize the tension stability of high-elastic double-sided plush under the effect of certain card clothing fluffing power; Delivery zone at fluffing equipment passes through tension pick-up, and the tension feedback that records is arrived computer PLC, can revise out the frequency converter of Butuo action roller, and actual tension value is consistent with setting value all the time.
Claims (5)
1. high-elastic double-sided plush fluffing equipment, comprise be arranged in order advance Bu Qu, fluffing rotary drum and delivery zone, it is characterized in that the described Bu Qu of advancing is provided with passive tension roller (1); Described passive tension roller (1) is installed on the bearing that is fixed in the cloth district into; Described bearing is provided with packing ring (4) outward; Described packing ring (4) is done by hydraulic pump and is held tightly or unclamp motion; What described fluffing rotary drum entrance location and exit position respectively were provided with the control of individual motor gearbox drags roller (2); Described delivery zone is provided with by motor (7) and drives draw-out roller (3); Tension pick-up (5) is installed on the described draw-out roller (3); The output of described tension pick-up (5) links to each other with the input of programmable logic controller (PLC) (6); The output of described programmable logic controller (PLC) (6) links to each other with described motor (7).
2. high-elastic double-sided plush fluffing equipment according to claim 1 is characterized in that, described passive tension roller (1) and drag roller (2) and all be surrounded by the rubber tread plate outward.
3. high-elastic double-sided plush fluffing equipment according to claim 1 is characterized in that two speed difference scopes that drag roller (2) of described fluffing rotary drum entrance location and exit position are 0%～30%.
4. high-elastic double-sided plush fluffing equipment according to claim 3 is characterized in that described individual motor gearbox is by the control panel governing speed.
5. high-elastic double-sided plush fluffing equipment according to claim 1 is characterized in that described motor (7) is a variable-frequency motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110125696 CN102191648B (en) | 2011-05-16 | 2011-05-16 | High-elastic doublesided plush fluffing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110125696 CN102191648B (en) | 2011-05-16 | 2011-05-16 | High-elastic doublesided plush fluffing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN102191648A true CN102191648A (en) | 2011-09-21 |
| CN102191648B CN102191648B (en) | 2013-03-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110125696 Active CN102191648B (en) | 2011-05-16 | 2011-05-16 | High-elastic doublesided plush fluffing equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102787464A (en) * | 2012-08-21 | 2012-11-21 | 海宁纺织机械厂 | Real-time control system and control method for napping force of napping machine by multi-axle drive |
| CN105063947A (en) * | 2015-08-07 | 2015-11-18 | 浙江彩蝶实业有限公司 | Cloth double-side raising machine |
| CN108796928A (en) * | 2018-07-02 | 2018-11-13 | 储晓慧 | A kind of textile cloth napping automatic assembly line and its napping processing method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6141842A (en) * | 1999-05-21 | 2000-11-07 | Parks & Woolson Machine Company | Dynamic zoning assembly in a napper machine |
| CN2440831Y (en) * | 2000-09-12 | 2001-08-01 | 连云港纺织机械厂 | Treasing apparatus for fabrics |
| CN2563177Y (en) * | 2002-07-19 | 2003-07-30 | 连云港鹰游纺机有限责任公司 | Teasing device for fabric |
-
2011
- 2011-05-16 CN CN 201110125696 patent/CN102191648B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6141842A (en) * | 1999-05-21 | 2000-11-07 | Parks & Woolson Machine Company | Dynamic zoning assembly in a napper machine |
| CN2440831Y (en) * | 2000-09-12 | 2001-08-01 | 连云港纺织机械厂 | Treasing apparatus for fabrics |
| CN2563177Y (en) * | 2002-07-19 | 2003-07-30 | 连云港鹰游纺机有限责任公司 | Teasing device for fabric |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102787464A (en) * | 2012-08-21 | 2012-11-21 | 海宁纺织机械厂 | Real-time control system and control method for napping force of napping machine by multi-axle drive |
| CN102787464B (en) * | 2012-08-21 | 2014-01-08 | 海宁纺织机械厂 | Real-time control system and control method for napping force of napping machine by multi-axle drive |
| CN105063947A (en) * | 2015-08-07 | 2015-11-18 | 浙江彩蝶实业有限公司 | Cloth double-side raising machine |
| CN108796928A (en) * | 2018-07-02 | 2018-11-13 | 储晓慧 | A kind of textile cloth napping automatic assembly line and its napping processing method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102191648B (en) | 2013-03-20 |
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Effective date of registration: 20200401 Address after: 201505 floor 3, building 6, No. 1918, Tingfeng Road, Tinglin Town, Jinshan District, Shanghai Patentee after: SHANGHAI JIALINJIE WEAVING TECHNOLOGY Co.,Ltd. Address before: 201504 Shanghai city Jinshan District ting Lin Zhen Ting Feng Road No. 1918 Patentee before: SHANGHAI CHALLENGE TEXTILE Co.,Ltd. |