CN102189371A - Method for processing integrated spline ring gauge - Google Patents
Method for processing integrated spline ring gauge Download PDFInfo
- Publication number
- CN102189371A CN102189371A CN2010101247291A CN201010124729A CN102189371A CN 102189371 A CN102189371 A CN 102189371A CN 2010101247291 A CN2010101247291 A CN 2010101247291A CN 201010124729 A CN201010124729 A CN 201010124729A CN 102189371 A CN102189371 A CN 102189371A
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- China
- Prior art keywords
- gauge
- admiring
- dura mater
- speed steel
- ring gauge
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Abstract
The invention relates to a method for processing an integrated spline ring gauge, in particular to a method for manufacturing an integrated spline ring gauge by using a scrapped high-speed steel gear shaving cutter. The method comprises the following steps of: 1) selecting scrapped high-speed steel gear shaving cutters, and adopting a scrapped high-speed steel gear shaving cutter with a complete end face; 2) cutting the scrapped high-speed steel gear shaving cutter to manufacture a gauge body blank, and reserving grinding allowance; 3) grinding a plug gauge blank reserved with the grinding allowance into a qualified gauge body, and covering a layer of lead-plated hard film on the surface of the gauge body; and 4) connecting a handle to the gauge body to manufacture a finished plug gauge. By the method, the technical problem of processing the integrated spline ring gauge by using the scrapped gear shaving cutter is solved, so that production cost is reduced, market competitiveness is improved, the hardness of the plug gauge can be improved, and service life is greatly prolonged.
Description
Technical field
The present invention relates to a kind of method of processing the comprehensive ring gauge of spline, be specifically related to a kind of employing and scrap the method that the high-speed steel gear shaver is manufactured the comprehensive ring gauge of spline.
Background technology
The comprehensive ring gauge of spline is the higher measurer of required precision, is used to check that big footpath, the key of splined shaft are wide, five equilibrium, circular runout, etc. the spline combination property, to guarantee assembly performance and function of use.
The comprehensive ring gauge of using with predecessor company of spline all is to order in professional tool factory.It is comprehensive that long (about 35 days) price height (about each 500 yuan) of cycle, the comprehensive ring gauge of each spline can detect the spline of 200,000 splined shafts, and production cost is higher, lacks the market competitiveness.
In addition, in adding the factory of work gear, all can adopt the high-speed steel gear shaver to process fine module gear usually, also can produce in a large number can't reconditioning the high-speed steel gear shaver of scrapping, these high-speed steel gear shavers of scrapping are handled as scrap iron, have also caused very big waste to company.
Summary of the invention
The invention provides a kind of method of processing the comprehensive ring gauge of spline, be specifically related to a kind of employing and scrap the method that gear shaver oneself is manufactured the comprehensive ring gauge of spline, solve the technical problem of utilizing the comprehensive ring gauge of scrapping of gear shaver processing spline, reduce production costs, improved the market competitiveness thereby reach.
In order to solve the problems of the technologies described above, a kind of method of processing the comprehensive ring gauge of spline provided by the invention, it may further comprise the steps:
1) will scrap the high-speed steel gear shaver and select, adopt end face complete scrap the high-speed steel gear shaver;
2) the high-speed steel gear shaver that will scrap carries out the line cutting, makes rule body blank, stays grinding allowance;
3) will stay the feeler gauge blank of grinding allowance to grind into qualified rule body, plate the dura mater of admiring at the surface coverage one deck of advising body;
4) on the rule body, connect one handle, make the feeler gauge finished product.
Adopt said method can effectively utilize the complete disc shaving cutter of scrapping of end face to process the comprehensive ring gauge of spline, because the material of disc shaving cutter and heat treatment process can both satisfy the bearing capacity and the size of the comprehensive ring gauge of spline, our company's employing is in recent years scrapped gear shaver oneself and is manufactured the comprehensive ring gauge of spline, reach precision (standard 4～5 class precisions of GB10095), has following technique effect, 1. the cycle of manufacturing is short, only needs about 2 days usually; 2. cost is low, about each 260 yuan; 3. long service life is once used and can two-sided engagement be checked 250,000 products.
Further, limiting the described plating dura mater of admiring is nitrogenize dura mater, carbonization dura mater, carbon nitrogenize dura mater or the oxidation dura mater of admiring of admiring of admiring of admiring.
Further, limit described plating and admire the thickness of dura mater between 0.001-0.005.
Further, limiting the described wire cutting machine tool that is cut into directly cuts.
The invention has the beneficial effects as follows: the high-speed steel gear shaver that the present invention will scrap is transformed into the comprehensive ring gauge of spline, has not only made full use of waste and old resource, turns waste into wealth, and the hardness of feeler gauge can be brought up to, and has greatly improved service life; Simultaneously, this feeler gauge can return to original precision by plating the technology of admiring after reaching the limit of wear, reach reusable purpose.
The specific embodiment
Below in conjunction with embodiment technical solution of the present invention is further specified:
Embodiment of the present invention one step is:
To scrap the high-speed steel gear shaver selects, adopt end face complete scrap the high-speed steel gear shaver, the high-speed steel gear shaver that to scrap then adopts wire cutting machine tool directly to cut, make rule body blank, stay grinding allowance, will stay the feeler gauge blank of grinding allowance to grind into qualified rule body again, the nitrogenize that on the rule body, the covers one deck 0.001mm thickness dura mater of admiring, on the rule body, connect one handle, make the feeler gauge finished product.
Embodiment of the present invention two are scheme one other step unanimities simultaneously, and the difference just plating dura mater of admiring is the carbonization dura mater of admiring, and thickness is 0.005mm.
Embodiment of the present invention three are scheme one other step unanimities simultaneously, and the difference just plating dura mater of admiring is the oxidation dura mater of admiring, and thickness is 0.003mm.
Explanation is at last, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not breaking away from the aim and the scope of the technical program, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (4)
1. method of processing the comprehensive ring gauge of spline is characterized in that it may further comprise the steps:
1) will scrap the high-speed steel gear shaver and select, adopt end face complete scrap the high-speed steel gear shaver;
2) the high-speed steel gear shaver that will scrap cuts, and makes rule body blank, stays grinding allowance;
3) will stay the feeler gauge blank of grinding allowance to grind into qualified rule body, plate the dura mater of admiring at the surface coverage one deck of advising body;
4) on the rule body, connect one handle, make the feeler gauge finished product.
2. the method for the comprehensive ring gauge of processing spline according to claim 1 is characterized in that: the described plating dura mater of admiring is nitrogenize dura mater, carbonization dura mater, carbon nitrogenize dura mater or the oxidation dura mater of admiring of admiring of admiring of admiring.
3. the method for the comprehensive ring gauge of processing spline according to claim 1 and 2 is characterized in that: described plating is admired the thickness of dura mater between 0.001-0.005.
4. the method for the comprehensive ring gauge of processing spline according to claim 1 is characterized in that: the described wire cutting machine tool that is cut into directly cuts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101247291A CN102189371A (en) | 2010-03-16 | 2010-03-16 | Method for processing integrated spline ring gauge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101247291A CN102189371A (en) | 2010-03-16 | 2010-03-16 | Method for processing integrated spline ring gauge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102189371A true CN102189371A (en) | 2011-09-21 |
Family
ID=44598711
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101247291A Pending CN102189371A (en) | 2010-03-16 | 2010-03-16 | Method for processing integrated spline ring gauge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102189371A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104175074A (en) * | 2014-08-17 | 2014-12-03 | 成都亨通兆业精密机械有限公司 | Production method for improving thread ring gauge manufacturing efficiency |
| CN104416329A (en) * | 2013-08-23 | 2015-03-18 | 重庆长安工业(集团)有限责任公司 | Method for processing small-size spline ring gage |
| CN111791029A (en) * | 2020-07-09 | 2020-10-20 | 赣州群星机械有限公司 | Processing technology of durable low-carbon steel spline plug gauge |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85102056A (en) * | 1985-04-01 | 1986-09-17 | 机械工业部成都工具研究所 | Composite hard coating material |
| CN2080163U (en) * | 1990-07-23 | 1991-07-03 | 李世功 | Guage for shaft key slot symmetry |
| CN101441056A (en) * | 2008-12-19 | 2009-05-27 | 綦江永跃齿轮有限公司 | Involute spline checkout chock gauge and manufacturing method thereof |
| CN201373727Y (en) * | 2009-03-31 | 2009-12-30 | 上海纳铁福传动轴有限公司 | Three-pin shaft fork external star-wheel coaxiality measuring check tool |
-
2010
- 2010-03-16 CN CN2010101247291A patent/CN102189371A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85102056A (en) * | 1985-04-01 | 1986-09-17 | 机械工业部成都工具研究所 | Composite hard coating material |
| CN2080163U (en) * | 1990-07-23 | 1991-07-03 | 李世功 | Guage for shaft key slot symmetry |
| CN101441056A (en) * | 2008-12-19 | 2009-05-27 | 綦江永跃齿轮有限公司 | Involute spline checkout chock gauge and manufacturing method thereof |
| CN201373727Y (en) * | 2009-03-31 | 2009-12-30 | 上海纳铁福传动轴有限公司 | Three-pin shaft fork external star-wheel coaxiality measuring check tool |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104416329A (en) * | 2013-08-23 | 2015-03-18 | 重庆长安工业(集团)有限责任公司 | Method for processing small-size spline ring gage |
| CN104175074A (en) * | 2014-08-17 | 2014-12-03 | 成都亨通兆业精密机械有限公司 | Production method for improving thread ring gauge manufacturing efficiency |
| CN111791029A (en) * | 2020-07-09 | 2020-10-20 | 赣州群星机械有限公司 | Processing technology of durable low-carbon steel spline plug gauge |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20110921 |