CN102183126B - Rake type vacuum drying system - Google Patents

Rake type vacuum drying system Download PDF

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CN102183126B
CN102183126B CN2011100549439A CN201110054943A CN102183126B CN 102183126 B CN102183126 B CN 102183126B CN 2011100549439 A CN2011100549439 A CN 2011100549439A CN 201110054943 A CN201110054943 A CN 201110054943A CN 102183126 B CN102183126 B CN 102183126B
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rake
oil
vacuum drying
tank
type vacuum
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CN102183126A (en
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谢洪清
查协芳
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Jiangsu Xianfeng Intelligent Technology Co ltd
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CHANGZHOU XIANFENG DRYING EQUIPMENT Co Ltd
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Abstract

The invention provides a rake type vacuum drying system, which comprises a rake type vacuum drying host machine, a bag type filter, a condenser, a gas-liquid separator, a vacuum pump, an oil pump and a hot oil tank, wherein a main shaft of the rake type vacuum drying host machine is a solid main shaft; a plurality of rake tooth components are arranged on the main shaft; each rake tooth component comprises a sleeve shaft and four solid rake teeth uniformly distributed on the sleeve shaft in a fixed manner, and is connected on the main shaft through a sleeve shaft key; the rake teeth of the respective rake tooth components face towards the same direction, so that four passageways are formed in a tank body; and striking rods are respectively arranged in respective passageways or in spaced passageways. In the invention, materials inside the tank body of the drying host machine are struck continuously by using the striking rods, so that the crushing of the materials is accelerated, the materials can obtain larger specific surface areas, the drying process is accelerated, and finished products have uniform fineness and low water content; thus, the rake type vacuum drying system is suitable for drying lithium iron phosphate materials, and the product quality and drying efficiency are improved; moreover, the system is used for recovering solvents through the condenser and the gas-liquid separator, and is beneficial to reduction of the cost.

Description

耙式真空干燥系统Rake vacuum drying system

技术领域 technical field

本发明涉及耙式真空干燥系统。 The present invention relates to a rake type vacuum drying system.

背景技术 Background technique

 耙式真空干燥机,是一种通用型干燥设备。耙式真空干燥机是利用物料中的水份在真空状态下沸点降低的特点来进行干燥的设备。该设备用蒸汽夹套间接加热,水份受热蒸发并被及时抽除。在干燥机壳体内部,耙齿通过传动轴带动,耙齿端与轴线设计有一定夹角,传动轴通过正向反向转动使物料沿轴向移动以利于干燥及出料。中国发明专利公开号是101050916A的申请公布说明书公开的即是一种耙式干燥机,其主要采用空心主轴安装在罐体内筒内,空腹耙头连接耙杆均匀对称的安装在空心主轴上,在空心主轴两端分别安装轴承座,轴承座内滚动调心轴承支承空心主轴,旋转接头安装在空心主轴上,加料筒设置在罐体内筒的上部,电机减速箱与接头连接紧固在空心主轴另一端。上述耙式真空干燥机不适宜磷酸铁锂料的干燥,这是由于磷酸铁锂悬料流动性差,干燥时物料从液态到膏状到粉状,物料形态变化大,在干燥过程中物料会变得黏稠,耙齿的工作阻力很大,如耙杆和耙齿没有足够的强度,在干燥过程中容易弯曲、断裂。而且目前空心耙杆与空心主轴之间的焊接,使主轴和耙杆产生较大的形变,主轴在带动耙齿旋转过程中,耙齿的头部与罐体内筒壁之间的间隙不均匀,影响粉碎效果,造成产品细度不够均匀。另外,从耙式真空干燥机卸下的成品,需要转移到另外的专用设备中冷却,磷酸铁锂料产品对水分和纯度要求都较高,在搬运过程中容易吸潮和被污染。 The rake vacuum dryer is a general-purpose drying equipment. The rake vacuum dryer is a device that uses the characteristic that the boiling point of the water in the material decreases under vacuum to dry. The equipment is indirectly heated with a steam jacket, and the water is evaporated by heating and extracted in time. Inside the dryer shell, the rake teeth are driven by the transmission shaft. The end of the rake teeth and the axis are designed to have a certain angle. The transmission shaft rotates in the forward and reverse directions to move the material along the axial direction to facilitate drying and discharging. The Chinese Invention Patent Publication No. 101050916A discloses a rake dryer, which mainly adopts a hollow main shaft to be installed in the inner cylinder of the tank. The two ends of the hollow main shaft are respectively equipped with bearing housings. The rolling self-aligning bearings in the bearing housings support the hollow main shaft. The rotary joint is installed on the hollow main shaft. one end. The above-mentioned rake vacuum dryer is not suitable for drying lithium iron phosphate materials. This is due to the poor fluidity of lithium iron phosphate suspended materials. When drying, the materials change from liquid to paste to powder, and the shape of the materials changes greatly. If it is sticky, the working resistance of the rake teeth is very high. For example, the rake rod and the rake teeth are not strong enough, and they are easy to bend and break during the drying process. Moreover, the current welding between the hollow rake rod and the hollow main shaft causes a large deformation of the main shaft and the rake rod. When the main shaft drives the rake teeth to rotate, the gap between the head of the rake teeth and the inner wall of the tank is uneven. Affect the crushing effect, resulting in uneven product fineness. In addition, the finished products unloaded from the rake vacuum dryer need to be transferred to another special equipment for cooling. Lithium iron phosphate products have high requirements for moisture and purity, and are prone to moisture absorption and contamination during transportation.

发明内容 Contents of the invention

本发明的目的在于提出一种成品细度均匀性好的耙式真空干燥系统。 The object of the present invention is to propose a rake-type vacuum drying system with good fineness uniformity of the finished product.

为达到上述目的,本发明采取如下技术方案: To achieve the above object, the present invention takes the following technical solutions:

本发明提出的耙式真空干燥系统,具有耙式真空干燥主机、真空泵、油泵和热油箱,所述热油箱设有热油箱输油管和热油箱回油管,耙式真空干燥主机包括电机、减速箱、鞍式底座、设置在鞍式底座上的夹套式罐体和处于罐体内的主轴,罐体的顶部设有抽真空管,顶部加料口上连接有料口盖板,底部的出料口上设有卸料装置,罐体的夹套内沿主轴方向的两侧各设一套循环油管,罐体的底部的两侧分别设有与对应循环油管进口连接的进油管,罐体的上部两侧分别设有与对应循环油管出口连接的回油管,罐体两端的端盖上各连接有轴承座组件,两轴承座组件中的轴承支承上述主轴,减速箱的输出轴与上述主轴连接,热油箱输油管与所述油泵连接,油泵与耙式真空干燥主机的进油管连接,耙式真空干燥主机的回油管与热油箱回油管连接;本系统还设有袋式过滤器、冷凝器、气液分离器,所述耙式真空干燥主机的抽真空管通过第一连接管与所述袋式过滤器的进气口连接,袋式过滤器的排气口通过第二连接管与所述冷凝器的进气口连接,冷凝器的排气口通过第三连接管与所述气液分离器的进气口连接,气液分离器的排气口通过第四连接管与所述真空泵连接;所述主轴是实心主轴,主轴上设有若干耙齿部件,每耙齿部件由套轴和呈均匀分布固定在套轴的四个实心耙齿组成,每耙齿部件通过套轴键连接在主轴上,各耙齿部件的耙齿朝向相同,从而在罐体内形成四条通道,每条通道中或者是间隔的通道中各放置一根敲击棒。 The rake-type vacuum drying system proposed by the present invention has a rake-type vacuum drying host, a vacuum pump, an oil pump and a thermal oil tank. The thermal oil tank is provided with a thermal oil tank oil delivery pipe and a thermal oil tank oil return pipe. Saddle-type base, jacketed tank body set on the saddle-type base and the main shaft in the tank body, the top of the tank body is equipped with a vacuum tube, the top feeding port is connected with a material port cover, and the bottom discharge port is equipped with a discharge port. A set of circulating oil pipes are installed on both sides of the jacket of the tank body along the direction of the main shaft, oil inlet pipes connected to the inlets of the corresponding circulating oil pipes are respectively provided on both sides of the bottom of the tank body, and oil inlet pipes are respectively provided on both sides of the upper part of the tank body. The oil return pipe connected to the outlet of the corresponding circulating oil pipe, the end caps at both ends of the tank are connected with bearing seat assemblies, the bearings in the two bearing seat assemblies support the above-mentioned main shaft, the output shaft of the reduction box is connected with the above-mentioned main shaft, and the oil delivery pipe of the hot oil tank is connected to the above-mentioned main shaft. The oil pump is connected to the oil pump, the oil pump is connected to the oil inlet pipe of the rake vacuum drying host, and the oil return pipe of the rake vacuum drying host is connected to the oil return pipe of the hot oil tank; this system is also equipped with a bag filter, a condenser, and a gas-liquid separator. The vacuum tube of the rake-type vacuum drying host is connected to the air inlet of the bag filter through the first connecting pipe, and the exhaust port of the bag filter is connected to the air inlet of the condenser through the second connecting pipe , the exhaust port of the condenser is connected with the air inlet of the gas-liquid separator through the third connecting pipe, and the exhaust port of the gas-liquid separator is connected with the vacuum pump through the fourth connecting pipe; the main shaft is a solid main shaft , there are several rake tooth parts on the main shaft, each rake tooth part is composed of a sleeve shaft and four solid rake teeth evenly distributed and fixed on the sleeve shaft, each rake tooth part is connected to the main shaft through a sleeve shaft key, each rake tooth part The tines of the rakes face the same direction, thereby forming four channels in the tank, and a knocking rod is placed in each channel or in an interval channel.

所述敲击棒为空心敲击棒,两端封堵。 The percussion rod is a hollow percussion rod with both ends blocked.

所述耙式真空干燥主机罐体顶部设有长度大于罐体长度1/2的人孔,所述加料口设置在人孔盖板上。 A manhole with a length greater than 1/2 of the length of the tank is provided on the top of the tank body of the rake-type vacuum drying main engine, and the feeding port is arranged on the manhole cover plate.

所述耙式真空干燥主机的卸料装置包括卸料斗,卸料斗内设有由一对轴承座支撑的卸料转轴,卸料转轴通过连杆与料门连接,卸料转轴一端伸出卸料斗,卸料转轴的伸出端上固定有蜗轮,与蜗轮啮合的蜗杆的一端连接有手轮。 The unloading device of the rake-type vacuum drying host includes an unloading hopper, which is provided with a unloading shaft supported by a pair of bearing seats. The unloading shaft is connected to the material door through a connecting rod, and one end of the unloading shaft extends out of the unloading hopper. A worm gear is fixed on the extended end of the discharge shaft, and a hand wheel is connected to one end of the worm meshed with the worm gear.

所述耙式真空干燥主机的两轴承座组件由轴承座、设置在轴承座内的轴承以及连接在端盖和轴承座之间的密封套组成。 The two bearing housing components of the rake vacuum drying host are composed of bearing housings, bearings arranged in the bearing housings and sealing sleeves connected between the end covers and the bearing housings.

所述轴承座组件的密封套内设有固定在端盖上的填料座,填料座内设有套在主轴上的填料,填料座的开口上螺纹连接一压紧填料的并帽。  The sealing sleeve of the bearing seat assembly is provided with a packing seat fixed on the end cover, and the packing seat is provided with a packing sleeved on the main shaft, and the opening of the packing seat is threadedly connected with a parallel cap that compresses the packing. the

本系统还设有中转油箱和冷油箱,中转油箱设有中转油箱输油管和中转油箱回油管,冷油箱设有冷油箱输油管和冷油箱回油管,中转油箱输油管与热油箱连接,冷油箱输油管连接到所述热油箱输油管上,中转油箱回油管和冷油箱回油管与所述耙式真空干燥主机的回油管连接。 The system is also equipped with a transfer oil tank and a cold oil tank. The transfer oil tank is provided with a transfer oil tank oil delivery pipe and a transfer oil tank return pipe. The cold oil tank is provided with a cold oil tank oil delivery pipe and a cold oil tank return pipe. On the oil delivery pipe of the hot oil tank, the oil return pipe of the transfer oil tank and the oil return pipe of the cold oil tank are connected with the oil return pipe of the rake-type vacuum drying host.

所述气液分离器的罐体内设有中隔板,把罐体内腔分成两室,罐体上对应两室各设有进气口、排气口、新鲜空气进口和排液口,所述冷凝器通过所述第三连接管与气液分离器的两个进气口连接,气液分离器的两个排气口通过所述第四连接管与所述真空泵连接。 The tank body of the gas-liquid separator is provided with a middle partition, and the tank inner cavity is divided into two chambers, and the corresponding two chambers on the tank body are respectively provided with an air inlet, an exhaust port, a fresh air inlet and a liquid discharge port. The condenser is connected to the two inlets of the gas-liquid separator through the third connecting pipe, and the two exhaust ports of the gas-liquid separator are connected to the vacuum pump through the fourth connecting pipe.

所述冷凝器为螺旋板式冷凝器。 The condenser is a spiral plate condenser.

所述冷凝器通过支架叠置在气液分离器的上方。 The condenser is stacked above the gas-liquid separator through a bracket.

本发明具有如下积极效果:1、在耙式真空干燥主机的罐体内加入2根或4根敲击棒,其在内部不断敲击物料,加速物料的粉碎,使物料获得更大的比表面积,更有利物料表面水分的排出,从而加速干燥过程,使成品的细度均匀,水分低,适宜对磷酸铁锂料的干燥,不但提高了产品质量,而且提高了干燥效率。本系统通过冷凝器和气液分离器对溶媒进行回收,溶媒再利用,有利降低成本。2、耙式真空干燥主机采用实心主轴和实心耙齿,实心主轴和实心耙齿的良好刚性,能承受翻动黏稠物料所产生的较大阻力,能承受敲击棒的振动,能保证干燥过程稳定进行。3、耙式真空干燥主机采用耙齿部件键连接在主轴上,为加工、装拆都带来方便。4、本系统还设有冷油箱,在物料干燥后,由冷油箱提供的冷油输入双锥回转真空干燥主机的筒体的夹套对物料进行冷却,直接在双锥回转真空干燥主机内完成冷却,保证产品的纯度。本系统具有中转油箱,对热油的余热回用,具有省能的效果。5、本发明采用螺旋板式冷凝器,螺旋板式冷凝器具有较强的换热效果,同样具有省能的效果。6、本发明的气液分离器采用卧式,降低了设备安装高度,冷凝器通过支架叠置在气液分离器的上方,占地小,而且冷凝器采用一罐两室的设计,两室轮流收集溶媒,轮流出料,使本系统能不停机连续工作。 The present invention has the following positive effects: 1. Add 2 or 4 knocking rods in the tank of the rake-type vacuum drying main machine, which continuously knocks the material inside, accelerates the crushing of the material, and makes the material obtain a larger specific surface area. It is more conducive to the discharge of moisture on the surface of the material, thereby accelerating the drying process, making the finished product uniform in fineness and low in moisture, suitable for drying lithium iron phosphate materials, not only improving product quality, but also improving drying efficiency. The system recovers the solvent through the condenser and the gas-liquid separator, and reuses the solvent, which is beneficial to reduce the cost. 2. The rake-type vacuum drying host adopts a solid main shaft and solid rake teeth. The good rigidity of the solid main shaft and solid rake teeth can withstand the greater resistance caused by turning viscous materials and the vibration of the percussion rod, which can ensure the stability of the drying process. conduct. 3. The rake-type vacuum drying host is connected to the main shaft by the rake tooth parts, which brings convenience for processing, assembly and disassembly. 4. This system is also equipped with a cold oil tank. After the material is dried, the cold oil provided by the cold oil tank is input into the jacket of the cylinder of the double-cone rotary vacuum drying host to cool the material, and it is directly completed in the double-cone rotary vacuum drying host. Cool to ensure the purity of the product. This system has a transfer oil tank to reuse the waste heat of hot oil, which has the effect of saving energy. 5. The present invention adopts a spiral plate condenser, which has a strong heat exchange effect and also has an energy saving effect. 6. The gas-liquid separator of the present invention adopts a horizontal type, which reduces the installation height of the equipment. The condenser is stacked above the gas-liquid separator through a bracket, which occupies a small area, and the condenser adopts the design of one tank and two chambers. The solvent is collected in turn and the material is discharged in turn, so that the system can work continuously without stopping.

附图说明 Description of drawings

图1是实施例1的结构示图。 FIG. 1 is a structural diagram of Embodiment 1.

图2是耙式真空干燥主机的结构示图。 Fig. 2 is a structural diagram of a rake-type vacuum drying host.

图3是图2的侧视图。 FIG. 3 is a side view of FIG. 2 .

图4是轴承座组件的结构示图。 Fig. 4 is a structural view of the bearing seat assembly.

图5是耙式真空干燥主机耙齿部件的示图。 Fig. 5 is a view of the rake tooth parts of the main machine of the rake vacuum drying machine.

图6是耙式真空干燥主机卸料装置的示图。 Fig. 6 is a schematic view of the unloading device of the rake vacuum drying host.

图7是图6的侧视图。 FIG. 7 is a side view of FIG. 6 .

图8是气液分离器的结构示图。 Fig. 8 is a structural diagram of a gas-liquid separator.

图9是实施例2的结构示图。 FIG. 9 is a structural diagram of Embodiment 2.

具体实施方式 Detailed ways

实施例1 Example 1

见图1至图8,一种耙式真空干燥系统,具有耙式真空干燥主机1、袋式过滤器2、冷凝器3、气液分离器4、真空泵5、油泵6和热油箱7,所述热油箱7设有热油箱输油管7-1和热油箱回油管7-2。 As shown in Figures 1 to 8, a rake vacuum drying system has a rake vacuum drying host 1, a bag filter 2, a condenser 3, a gas-liquid separator 4, a vacuum pump 5, an oil pump 6, and a hot oil tank 7. The hot oil tank 7 is provided with a hot oil tank oil delivery pipe 7-1 and a hot oil tank oil return pipe 7-2.

所述耙式真空干燥主机1包括电机1-21、减速箱1-22、鞍式底座1-24、设置在鞍式底座1-24上的夹套式罐体1-1和处于罐体1-1内的主轴1-6。减速箱1-22的输出轴通过链传动或皮带传动与上述主轴1-6连接。  The rake type vacuum drying host 1 includes a motor 1-21, a reduction box 1-22, a saddle base 1-24, a jacketed tank 1-1 arranged on the saddle base 1-24 and a tank 1 Spindle 1-6 within -1. The output shaft of the reduction box 1-22 is connected with the above-mentioned main shaft 1-6 through a chain drive or a belt drive. the

为便于检修和清洗,所述耙式真空干燥主机1的罐体顶部设有长度大于罐体长度1/2的人孔1-b,人孔1-b上设有能快速开合的人孔盖板1-15,人孔盖板1-15上设有加料口1-a,加料口1-a上连接有能快速开合的料口盖板1-14,耙式真空干燥主机1的抽真空管1-16连接在人孔盖板1-15上。 In order to facilitate maintenance and cleaning, the top of the tank body of the rake vacuum drying main machine 1 is provided with a manhole 1-b with a length greater than 1/2 of the tank body length, and a manhole 1-b that can be quickly opened and closed is provided on the manhole 1-b The cover plate 1-15, the manhole cover plate 1-15 is provided with a feed port 1-a, the feed port 1-a is connected with a feed port cover plate 1-14 that can be opened and closed quickly, and the rake type vacuum drying host 1 Vacuumizing pipe 1-16 is connected on the manhole cover plate 1-15.

耙式真空干燥主机1的罐体1-1的夹套内的左右侧各设一套循环油管1-11,罐体1-1的底部两侧分别设有与对应循环油管1-11进口连接的进油管1-9,罐体1-1的上部两侧分别设有与对应循环油管1-11出口连接的回油管1-17。罐体1-1两端的端盖1-1-1上各连接有轴承座组件1-2,所述耙式真空干燥主机1的两轴承座组件1-2各由轴承座1-2-1、设置在轴承座1-2-1内的轴承1-2-2以及连接在端盖1-1-1和轴承座1-2-1之间的密封套1-2-3组成。由两轴承座组件1-2中的轴承1-2-2支承所述主轴1-6。所述轴承座组件1-2的密封套1-2-3内设有固定在端盖上的填料座1-4,填料座1-4内设有套在主轴上的填料1-5,填料座1-4的开口上螺纹连接一并帽1-3,并帽1-3用来压紧填料1-5,保证罐体的密封性。耙式真空干燥主机1的罐体底部设有出料口,出料口上设有卸料装置1-13。所述耙式真空干燥主机1的卸料装置1-13包括卸料斗1-13-1,卸料斗1-13-1内设有由一对轴承座1-13-2内的轴承支撑的卸料转轴1-13-3,卸料转轴1-13-3通过连杆1-13-4与料门1-13-5连接,卸料转轴1-13-3一端伸出卸料斗1-13-1,卸料转轴1-13-3的伸出端上固定有蜗轮1-13-6,与蜗轮1-13-6啮合的蜗杆1-13-7的一端连接有手轮1-13-8,或蜗杆1-13-7连接手轮轴,手轮1-13-8固定在手轮轴上。 A set of circulating oil pipes 1-11 are provided on the left and right sides of the jacket of the tank body 1-1 of the rake-type vacuum drying host 1, and the two sides of the bottom of the tank body 1-1 are respectively provided with inlets of the corresponding circulating oil pipes 1-11. The oil inlet pipe 1-9, and the upper two sides of the tank body 1-1 are respectively provided with an oil return pipe 1-17 connected to the outlet of the corresponding circulating oil pipe 1-11. The end caps 1-1-1 at both ends of the tank body 1-1 are respectively connected with a bearing seat assembly 1-2, and the two bearing seat assemblies 1-2 of the rake vacuum drying host 1 are respectively composed of a bearing seat 1-2-1 1. The bearing 1-2-2 arranged in the bearing seat 1-2-1 and the sealing sleeve 1-2-3 connected between the end cover 1-1-1 and the bearing seat 1-2-1 are composed. The main shaft 1-6 is supported by the bearings 1-2-2 in the two bearing block assemblies 1-2. The sealing sleeve 1-2-3 of the bearing seat assembly 1-2 is provided with a packing seat 1-4 fixed on the end cover, and the packing seat 1-4 is provided with a packing 1-5 set on the main shaft. The opening of the seat 1-4 is threadedly connected with a cap 1-3, and the cap 1-3 is used to compress the filler 1-5 to ensure the tightness of the tank body. The bottom of the tank body of the rake-type vacuum drying host 1 is provided with a discharge port, and a discharge device 1-13 is provided on the discharge port. The unloading device 1-13 of the rake-type vacuum drying host 1 includes an unloading hopper 1-13-1, and the unloading hopper 1-13-1 is provided with an unloading device supported by a pair of bearings in the bearing housing 1-13-2. The material shaft 1-13-3, the discharge shaft 1-13-3 is connected with the material door 1-13-5 through the connecting rod 1-13-4, and one end of the discharge shaft 1-13-3 extends out of the discharge hopper 1-13 -1, the extended end of the discharge shaft 1-13-3 is fixed with a worm wheel 1-13-6, and one end of the worm screw 1-13-7 meshed with the worm wheel 1-13-6 is connected with a hand wheel 1-13- 8, or the worm screw 1-13-7 is connected to the handwheel shaft, and the handwheel 1-13-8 is fixed on the handwheel shaft.

所述耙式真空干燥主机1采用的是实心主轴1-6,主轴1-6上设有若干耙齿部件1-7,耙齿部件1-7的数量根据具体要求设置,每耙齿部件1-7由与主轴1-6过渡配合的套轴1-7-1和呈均匀分布固定在套轴1-7-1的四个实心耙齿1-7-2组成,耙齿1-7-2包括杆部1-7-21和头部1-7-22,耙齿的杆部1-7-21和头部1-7-22之间以及耙齿1-7-2和套轴1-7-1之间采用焊接。在主轴1-6上设有轴向贯通主轴1-6的键槽,各耙齿部件1-7通过套轴1-7-1键连接在主轴1-6上,各耙齿部件1-7的耙齿1-7-2朝向相同,从而在罐体1-1内形成四条通道F,每条通道F中各放置一根敲击棒1-8,即设置四根敲击棒1-8。或者是间隔的通道F中所述敲击棒1-8,即对称设置二根敲击棒1-8,根敲击棒1-8是与罐体内腔轴向长度基本等长的空心厚壁不锈钢管,不锈钢管两端封堵。假设耙齿顺时针旋转,一耙齿处于下部垂直状时把处于其前方敲击棒1-8推着沿着罐体壁上升,当该耙齿转动到90°位置,由于重力的作用,敲击棒1-8顺着该耙齿的正面滑落至该耙齿与前一耙齿之间,当前一耙齿转动到270°位置,敲击棒1-8顺前一耙齿背面滑落至与罐体壁接触,由前一耙齿的背面托着敲击棒1-8沿着罐体壁下降至最低点,前一耙齿离敲击棒1-8而去,等原一耙齿继续推着敲击棒1-8沿着罐体壁上升。在这过程中,敲击棒1-8起到对罐体的刮壁、对物料的粉碎和翻料的作用。 The rake-type vacuum drying host 1 adopts a solid main shaft 1-6, on which there are several rake tooth parts 1-7, and the number of rake tooth parts 1-7 is set according to specific requirements, and each rake tooth part 1 -7 is composed of a sleeve shaft 1-7-1 that is transitionally matched with the main shaft 1-6 and four solid rake teeth 1-7-2 that are uniformly distributed and fixed on the sleeve shaft 1-7-1, and the rake teeth 1-7- 2 includes the rod part 1-7-21 and the head part 1-7-22, between the rod part 1-7-21 and the head part 1-7-22 of the rake teeth and the rake teeth 1-7-2 and the sleeve shaft 1 Welding is used between -7-1. The main shaft 1-6 is provided with a keyway axially penetrating the main shaft 1-6, and each rake tooth part 1-7 is connected to the main shaft 1-6 through the sleeve shaft 1-7-1 key, and each rake tooth part 1-7 The rake teeth 1-7-2 have the same orientation, thereby forming four passages F in the tank body 1-1, and one knocking rod 1-8 is respectively placed in each passage F, that is, four knocking rods 1-8 are arranged. Or the percussion rods 1-8 described in the channel F at intervals, that is, two percussion rods 1-8 are arranged symmetrically, and the root percussion rods 1-8 are hollow thick-walled with substantially the same length as the axial length of the tank inner cavity Stainless steel tube, both ends of the stainless steel tube are sealed. Assuming that the rake teeth rotate clockwise, when the first rake tooth is in the vertical state at the bottom, it pushes the knocking rod 1-8 in front of it to rise along the tank wall. The bat 1-8 slides down along the front of the tine to between the tine and the previous tine, the current tine rotates to a position of 270°, and the knocking stick 1-8 slides down to the back side of the previous tine. When the tank wall is in contact, the knocking rod 1-8 is supported by the back of the previous tine and descends to the lowest point along the tank wall. Push the percussion rod 1-8 to rise along the tank body wall. During this process, the knocking rods 1-8 play the role of scraping the tank body, crushing and turning over the material.

所述冷凝器3通过支架10叠置在气液分离器4的上方。所述冷凝器3为螺旋板式冷凝器,市场上有供应。冷凝器3具有进气口3-1、排气口3-2、冷却介质进口3-3和冷却介质出口。螺旋板式冷凝器是由两张片料卷制而成,形成了两个均匀的螺旋通道,两种传热介质可进行全逆流流动,大大增强了换热效果,即使两种小温差介质,也能达到理想的换热效果。 其次在壳体上的接管采用切向结构,局部阻力小,由于螺旋通道的曲率是均匀的,液体在设备内流动没有大的转向,总的阻力小,因而可提高设计流速使之具备较高的传热能力。  The condenser 3 is stacked above the gas-liquid separator 4 through a bracket 10 . The condenser 3 is a spiral plate condenser, which is available in the market. The condenser 3 has an air inlet 3-1, an air outlet 3-2, a cooling medium inlet 3-3 and a cooling medium outlet. The spiral plate condenser is made of two sheets, forming two uniform spiral channels. The two heat transfer media can flow in full countercurrent, which greatly enhances the heat exchange effect. Can achieve the ideal heat exchange effect. Secondly, the connecting pipe on the casing adopts a tangential structure, and the local resistance is small. Since the curvature of the spiral channel is uniform, the liquid flows in the equipment without a large turn, and the total resistance is small, so the design flow rate can be increased to make it have a higher heat transfer capacity. the

所述气液分离器4的罐体内设有中隔板4-1,把罐体内腔分成两室,罐体上对应两室各设有进气口4-2、排气口4-3、新鲜空气进口4-4和排液口4-5,对应各进气口4-2、排气口4-3、新鲜空气进口4-4和排液口4-5的管道上分别设有相应的阀。 The tank body of the gas-liquid separator 4 is provided with a middle partition 4-1, and the tank inner cavity is divided into two chambers, and the corresponding two chambers on the tank body are respectively provided with an air inlet 4-2, an exhaust port 4-3, Fresh air inlet 4-4 and drain port 4-5 are respectively provided with corresponding air inlets 4-2, exhaust ports 4-3, fresh air inlets 4-4 and drain ports 4-5. valve.

所述热油箱7上的热油箱输油管7-1与所述油泵6连接,油泵6与耙式真空干燥主机1的进油管1-9连接,耙式真空干燥主机1的回油管1-17与热油箱回油管7-2连接。所述耙式真空干燥主机1的抽真空管1-16通过第一连接管11与所述袋式过滤器2的进气口连接,袋式过滤器2的排气口通过第二连接管12与所述冷凝器3的进气口连接,冷凝器3的排气口通过第三连接管13与所述气液分离器4的两个进气口4-2连接,气液分离器4的两个排气口4-3通过第四连接管14与所述真空泵5连接。 The hot oil tank oil delivery pipe 7-1 on the hot oil tank 7 is connected with the oil pump 6, the oil pump 6 is connected with the oil inlet pipe 1-9 of the rake vacuum drying main machine 1, and the oil return pipe 1-17 of the rake vacuum drying main machine 1 is connected with the oil pump 6. The oil return pipe 7-2 of the hot oil tank is connected. The evacuation pipe 1-16 of the rake type vacuum drying host 1 is connected with the air inlet of the bag filter 2 through the first connecting pipe 11, and the exhaust port of the bag filter 2 is connected with the air inlet of the bag filter 2 through the second connecting pipe 12. The air inlet of the condenser 3 is connected, and the exhaust port of the condenser 3 is connected with the two air inlets 4-2 of the gas-liquid separator 4 through the third connection pipe 13, and the two air inlets 4-2 of the gas-liquid separator 4 are connected. Each exhaust port 4-3 is connected with the vacuum pump 5 through a fourth connecting pipe 14.

被干燥物料从罐体顶部正中加料口加入,在不断正反转动的耙齿的搅拌下,物料轴向来回走动,与罐体内壁接触的表面不断更新,受到蒸汽的间接加热,耙齿的均匀搅拌,敲击棒在内部不断敲击物料,使物料获得更大的比表面积,使物料表面水分更有利的排出,从而加速干燥过程,使成品物料质量更佳。 The material to be dried is fed from the feeding port in the middle of the top of the tank. Under the agitation of the rake teeth that are constantly rotating forward and backward, the material moves back and forth in the axial direction, and the surface in contact with the inner wall of the tank is constantly renewed. Stirring, the beating rod continuously beats the material inside, so that the material can obtain a larger specific surface area, so that the moisture on the surface of the material can be discharged more favorably, thereby accelerating the drying process and making the quality of the finished material better.

气化的水分经袋式过滤器2、冷凝器3、气液分离器4从真空泵出口处放空。 The vaporized moisture is discharged from the outlet of the vacuum pump through the bag filter 2, the condenser 3 and the gas-liquid separator 4.

实施例2 Example 2

本实施例在实施例1的基础上还设有中转油箱8和冷油箱9,中转油箱8为保温油箱,中转油箱8设有中转油箱输油管8-1和中转油箱回油管8-2,冷油箱9设有冷油箱输油管9-1和冷油箱回油管9-2,中转油箱输油管8-1与热油箱7连接,冷油箱输油管9-1连接到热油箱输油管7-1上,中转油箱回油管8-2和冷油箱回油管9-2与所述回油管12连接,上述中转油箱输油管8-1、冷油箱输油管9-1、中转油箱回油管8-2和冷油箱回油管9-2中各设有相应的阀。 On the basis of Embodiment 1, the present embodiment is also provided with a transfer oil tank 8 and a cold oil tank 9. The transfer oil tank 8 is an insulated oil tank. The transfer oil tank 8 is provided with a transfer oil tank oil delivery pipe 8-1 and a transfer oil tank return pipe 8-2. 9 is provided with a cold oil tank oil delivery pipe 9-1 and a cold oil tank return pipe 9-2, the transfer oil tank oil delivery pipe 8-1 is connected with the hot oil tank 7, the cold oil tank oil delivery pipe 9-1 is connected with the hot oil tank oil delivery pipe 7-1, and the transfer oil tank return oil pipe 8-2 and the oil return pipe 9-2 of the cold oil tank are connected with the oil return pipe 12. Each has a corresponding valve.

工作时,油泵6开启,中转油箱输油管8-1上的阀K1常开,热油箱输回油管7-2上的阀K2、热油箱输油管7-1上的阀K 3, 供油管11上的阀K 4打开,导热油在热油箱7和双锥回转真空干燥主机1的夹套1-a之间循环,加热系统正常工作,待物料干燥后,阀K2和阀K 3关闭,开始进行物料冷却,油泵6开启,冷油箱输油管9-1上的阀K5、中转油箱回油管8-2上的阀K6开启,夹套中的热油先进入中转油箱,待到一定量,阀K6关闭,冷油箱回油管9-2上的阀K 7开启,冷却油在冷油箱9和双锥回转真空干燥主机1的夹套1-a之间循环对物料进行冷却。当再次干燥时,中转油箱8中的油进入热油箱7进行利用。 When working, the oil pump 6 is turned on, the valve K1 on the oil delivery pipe 8-1 of the transfer oil tank is normally open, the valve K2 on the return oil pipe 7-2 of the hot oil tank, the valve K 3 on the oil delivery pipe 7-1 of the hot oil tank, and the oil supply pipe 11 The valve K 4 of the valve is opened, and the heat transfer oil circulates between the hot oil tank 7 and the jacket 1-a of the double-cone rotary vacuum drying host 1, and the heating system works normally. When the material is cooled, the oil pump 6 is turned on, the valve K5 on the oil delivery pipe 9-1 of the cold oil tank, and the valve K6 on the oil return pipe 8-2 of the transfer oil tank are turned on, the hot oil in the jacket enters the transfer oil tank first, and when a certain amount is reached, the valve K6 is closed , the valve K 7 on the oil return pipe 9-2 of the cold oil tank is opened, and the cooling oil circulates between the cold oil tank 9 and the jacket 1-a of the double-cone rotary vacuum drying host 1 to cool the material. When drying again, the oil in the transfer oil tank 8 enters the hot oil tank 7 for utilization.

本实施例通过中转油箱,使余热得到利用,节省能源。 In this embodiment, waste heat is utilized by transferring the oil tank, saving energy.

Claims (10)

1.一种耙式真空干燥系统,具有耙式真空干燥主机(1)、真空泵(5)、油泵(6)和热油箱(7),所述热油箱(7)设有热油箱输油管(7-1)和热油箱回油管(7-2),耙式真空干燥主机(1)包括电机(1-21)、减速箱(1-22)、鞍式底座(1-24)、设置在鞍式底座(1-24)上的夹套式罐体(1-1)和处于罐体(1-1)内的主轴(1-6),罐体(1-1)的顶部设有抽真空管(1-16),顶部加料口(1-a)上连接有料口盖板(1-14),底部的出料口上设有卸料装置(1-13),罐体(1-1)的夹套内沿主轴(1-6)方向的两侧各设一套循环油管(1-11),罐体(1-1)的底部的两侧分别设有与对应循环油管(1-11)进口连接的进油管(1-9),罐体(1-1)的上部两侧分别设有与对应循环油管(1-11)出口连接的回油管(1-17),罐体(1-1)两端的端盖(1-1-1)上各连接有轴承座组件(1-2),两轴承座组件(1-2)中的轴承(1-2-2)支承上述主轴(1-6),减速箱(1-22)的输出轴与上述主轴(1-6)连接,热油箱输油管(7-1)与所述油泵(6)连接,油泵(6)与耙式真空干燥主机(1)的进油管(1-9)连接,耙式真空干燥主机(1)的回油管(1-17)与热油箱回油管(7-2)连接;其特征在于:本系统还设有袋式过滤器(2)、冷凝器(3)、气液分离器(4),所述耙式真空干燥主机(1)的抽真空管(1-16)通过第一连接管(11)与所述袋式过滤器(2)的进气口连接,袋式过滤器(2)的排气口通过第二连接管(12)与所述冷凝器(3)的进气口连接,冷凝器(3)的排气口通过第三连接管(13)与所述气液分离器(4)的进气口连接,气液分离器(4)的排气口通过第四连接管(14)与所述真空泵(5)连接;所述主轴(1-6)是实心主轴,主轴(1-6)上设有若干耙齿部件(1-7),每耙齿部件(1-7)由套轴(1-7-1)和呈均匀分布固定在套轴(1-7-1)的四个实心耙齿(1-7-2)组成,每耙齿部件(1-7)通过套轴(1-7-1)键连接在主轴(1-6)上,各耙齿部件(1-7)的耙齿(1-7-2)朝向相同,从而在罐体(1-1)内形成四条通道(F),每条通道(F)中或者是间隔的通道(F)中各放置一根敲击棒(1-8)。 1. A rake-type vacuum drying system, which has a rake-type vacuum drying host (1), a vacuum pump (5), an oil pump (6) and a thermal oil tank (7), and the thermal oil tank (7) is provided with a thermal oil tank oil delivery pipe (7 -1) and the oil return pipe of the hot oil tank (7-2), the rake type vacuum drying host (1) includes the motor (1-21), the reduction box (1-22), the saddle base (1-24), and is set on the saddle Jacketed tank body (1-1) on the type base (1-24) and the main shaft (1-6) in the tank body (1-1), the top of the tank body (1-1) is provided with a vacuum tube (1-16), the top feed port (1-a) is connected with a feed port cover (1-14), the bottom discharge port is provided with a discharge device (1-13), the tank body (1-1) A set of circulating oil pipes (1-11) are provided on both sides of the jacket along the direction of the main shaft (1-6), and corresponding circulating oil pipes (1-11) are respectively provided on both sides of the bottom of the tank body (1-1) The oil inlet pipe (1-9) connected to the inlet, and the oil return pipe (1-17) connected to the outlet of the corresponding circulating oil pipe (1-11) are respectively provided on both sides of the upper part of the tank body (1-1), and the tank body (1-11) 1) The end covers (1-1-1) at both ends are respectively connected with bearing seat assemblies (1-2), and the bearings (1-2-2) in the two bearing seat assemblies (1-2) support the above-mentioned main shaft (1-2) -6), the output shaft of the reduction box (1-22) is connected to the above-mentioned main shaft (1-6), the oil delivery pipe (7-1) of the hot oil tank is connected to the oil pump (6), and the oil pump (6) is connected to the rake type vacuum drying The oil inlet pipe (1-9) of the main engine (1) is connected, and the oil return pipe (1-17) of the rake vacuum drying main engine (1) is connected with the oil return pipe (7-2) of the hot oil tank; There are bag filters (2), condensers (3), and gas-liquid separators (4). The vacuum tubes (1-16) of the rake-type vacuum drying host (1) pass through the first connecting tube (11) and The air inlet of the bag filter (2) is connected, the exhaust port of the bag filter (2) is connected with the air inlet of the condenser (3) through the second connecting pipe (12), and the condenser The exhaust port of (3) is connected to the air inlet of the gas-liquid separator (4) through the third connecting pipe (13), and the exhaust port of the gas-liquid separator (4) is connected through the fourth connecting pipe (14) It is connected with the vacuum pump (5); the main shaft (1-6) is a solid main shaft, and several rake parts (1-7) are arranged on the main shaft (1-6), and each part (1-7) is composed of The sleeve shaft (1-7-1) and four solid rake teeth (1-7-2) are evenly distributed and fixed on the sleeve shaft (1-7-1), and each rake tooth part (1-7) passes through the sleeve The shaft (1-7-1) is keyed to the main shaft (1-6), and the rake teeth (1-7-2) of each rake tooth part (1-7) face the same direction, so that the tank body (1-1) Four channels (F) are formed inside, and one percussion rod (1-8) is placed in each channel (F) or in an alternate channel (F). 2.根据权利要求1所述的耙式真空干燥系统,其特征在于:所述敲击棒(1-8)为空心敲击棒,两端封堵。 2. The rake-type vacuum drying system according to claim 1, characterized in that: the knocking rod (1-8) is a hollow knocking rod with both ends blocked. 3.根据权利要求1所述的耙式真空干燥系统,其特征在于:所述耙式真空干燥主机(1)罐体顶部设有长度大于罐体长度1/2的人孔(1-b),所述加料口(1-a)设置在人孔盖板(1-15)上。 3. The rake-type vacuum drying system according to claim 1, characterized in that: the top of the tank of the rake-type vacuum drying host (1) is provided with a manhole (1-b) whose length is greater than 1/2 of the length of the tank , the feeding port (1-a) is set on the manhole cover plate (1-15). 4.根据权利要求1所述的耙式真空干燥系统,其特征在于:所述耙式真空干燥主机(1)的卸料装置(1-13)包括卸料斗(1-13-1),卸料斗(1-13-1)内设有由一对轴承座(1-13-2)支撑的卸料转轴(1-13-3),卸料转轴(1-13-3)通过连杆(1-13-4)与料门(1-13-5)连接,卸料转轴(1-13-3)一端伸出卸料斗(1-13-1),卸料转轴(1-13-3)的伸出端上固定有蜗轮(1-13-6),与蜗轮(1-13-6)啮合的蜗杆(1-13-7)的一端连接有手轮(1-13-8)。 4. The rake-type vacuum drying system according to claim 1, characterized in that: the unloading device (1-13) of the rake-type vacuum drying host (1) includes a discharge hopper (1-13-1), unloading The hopper (1-13-1) is provided with a discharge shaft (1-13-3) supported by a pair of bearing seats (1-13-2), and the discharge shaft (1-13-3) passes through the connecting rod ( 1-13-4) is connected with the material door (1-13-5), one end of the discharge shaft (1-13-3) protrudes from the discharge hopper (1-13-1), and the discharge shaft (1-13-3 ) is fixed with a worm wheel (1-13-6), and one end of the worm (1-13-7) meshed with the worm wheel (1-13-6) is connected with a handwheel (1-13-8). 5.根据权利要求1所述的耙式真空干燥系统,其特征在于:所述耙式真空干燥主机(1)的两轴承座组件(1-2)各由轴承座(1-2-1)、设置在轴承座(1-2-1)内的轴承(1-2-2)以及连接在端盖(1-1-1)和轴承座(1-2-1)之间的密封套(1-2-3)组成。 5. The rake-type vacuum drying system according to claim 1, characterized in that: the two bearing seat assemblies (1-2) of the rake-type vacuum drying host (1) are each composed of a bearing seat (1-2-1) , the bearing (1-2-2) set in the bearing housing (1-2-1) and the sealing sleeve ( 1-2-3) composition. 6.根据权利要求5所述的耙式真空干燥系统,其特征在于:所述轴承座组件(1-2)的密封套(1-2-3)内设有固定在端盖上的填料座(1-4),填料座(1-4)内设有套在主轴上的填料(1-5),填料座(1-4)的开口上螺纹连接一压紧填料(1-5)的并帽(1-3)。 6. The rake vacuum drying system according to claim 5, characterized in that: the sealing sleeve (1-2-3) of the bearing seat assembly (1-2) is provided with a packing seat fixed on the end cover (1-4), the packing seat (1-4) is provided with the packing (1-5) sleeved on the main shaft, and the opening of the packing seat (1-4) is threaded to a compression packing (1-5) And caps (1-3). 7. 根据权利要求1所述的耙式真空干燥系统,其特征在于:本系统还设有中转油箱(8)和冷油箱(9),中转油箱(8)设有中转油箱输油管(8-1)和中转油箱回油管(8-2),冷油箱(9)设有冷油箱输油管(9-1)和冷油箱回油管(9-2),中转油箱输油管(8-1)与热油箱(7)连接,冷油箱输油管(9-1)连接到所述热油箱输油管(7-1)上,中转油箱回油管(8-2)和冷油箱回油管(9-2)与所述耙式真空干燥主机(1)的回油管(1-17)连接。 7. The rake-type vacuum drying system according to claim 1, characterized in that: the system is also equipped with a transfer oil tank (8) and a cold oil tank (9), and the transfer oil tank (8) is provided with a transfer oil tank oil delivery pipe (8-1 ) and transfer oil tank return pipe (8-2), cold oil tank (9) is equipped with cold oil tank oil delivery pipe (9-1) and cold oil tank return pipe (9-2), transfer oil tank oil delivery pipe (8-1) and hot oil tank ( 7) Connection, the oil delivery pipe of the cold oil tank (9-1) is connected to the oil delivery pipe of the hot oil tank (7-1), the oil return pipe of the transfer oil tank (8-2) and the oil return pipe of the cold oil tank (9-2) are connected with the rake Connect the oil return pipe (1-17) of the vacuum drying host (1). 8.根据权利要求1所述的耙式真空干燥系统,其特征在于:所述气液分离器(4)的罐体内设有中隔板(4-1),把罐体内腔分成两室,罐体上对应两室各设有进气口(4-2)、排气口(4-3)、新鲜空气进口(4-4)和排液口(4-5),所述冷凝器(3)通过所述第三连接管(13)与气液分离器(4)的两个进气口(4-2)连接,气液分离器(4)的两个排气口(4-3)通过所述第四连接管(14)与所述真空泵(5)连接。 8. The rake-type vacuum drying system according to claim 1, characterized in that: the tank body of the gas-liquid separator (4) is provided with a middle partition (4-1), which divides the inner cavity of the tank into two chambers, The corresponding two chambers on the tank body are respectively provided with an air inlet (4-2), an air outlet (4-3), a fresh air inlet (4-4) and a liquid outlet (4-5), and the condenser ( 3) Connect the two inlets (4-2) of the gas-liquid separator (4) through the third connecting pipe (13), and the two exhaust ports (4-3) of the gas-liquid separator (4) ) is connected to the vacuum pump (5) through the fourth connecting pipe (14). 9.根据权利要求1所述的耙式真空干燥系统,其特征在于:所述冷凝器(3)为螺旋板式冷凝器。 9. The rake vacuum drying system according to claim 1, characterized in that: the condenser (3) is a spiral plate condenser. 10.根据权利要求1所述的耙式真空干燥系统,其特征在于:所述冷凝器(3)通过支架(10)叠置在气液分离器(4)的上方。 10. The rake-type vacuum drying system according to claim 1, characterized in that: the condenser (3) is stacked above the gas-liquid separator (4) through a bracket (10).
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