CN102181732A - Method for mechanically uniformly dispersing 10 iron-6 aluminum oxide semisolid size - Google Patents
Method for mechanically uniformly dispersing 10 iron-6 aluminum oxide semisolid size Download PDFInfo
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- CN102181732A CN102181732A CN 201110088834 CN201110088834A CN102181732A CN 102181732 A CN102181732 A CN 102181732A CN 201110088834 CN201110088834 CN 201110088834 CN 201110088834 A CN201110088834 A CN 201110088834A CN 102181732 A CN102181732 A CN 102181732A
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Abstract
The invention discloses a method for mechanically uniformly dispersing 10 iron-6 aluminum oxide semisolid size, belonging to the research field of mechanical uniform dispersion of 10 iron-6 aluminum oxide semisolid size. By the method of mechanical preparation, the method uses a double-vane layer mechanical stirrer to mechanically uniformly disperse 10 iron-6 aluminum oxide semisolid size on the condition that the radian of concave cambered surfaces is respectively 67-69 degrees and 24-26 degrees in the thickness directions of the double-arc straight vanes of the upper and the lower layer. The method can rapidly realize the uniform distribution of aluminum oxide particles, and the time for uniform dispersion can be shortened to 8min plus 20s.
Description
Technical field
The present invention relates to a kind of mechanical homodisperse method of zinc 10 iron-6 aluminum oxide semi solid slurry.
Background technology
Publication number: CN1888801A, denomination of invention: on " a kind of QTi3.5-10 graphite semi-solid slurry mechanical stirring preparation method ", set forth the mechanical preparation method of QTi3.5-10 graphite semi-solid slurry, promptly, the circumferential movement that produces when utilizing the double side arc shaped straight blade rotation of mechanical stirrer and moving downward, smash the nascent solid phase that forms in the QTi3.5 titanium bronze melt solidifying process, and constantly the graphite granule on double side arc shaped straight blade top is distributed in the QTi3.5 titanium bronze melt of bottom, when the circumferential movement state of QTi3.5 titanium bronze melt causes the dispersion effect variation of graphite granule near double side arc shaped straight blade circumferential movement state, mechanical stirrer changes sense of rotation, and the arc that utilizes double side arc shaped straight blade opposite side is distributed to the graphite granule on double side arc shaped straight blade top in the QTi3.5 titanium bronze melt of bottom; The control device that moves up and down by means of mechanical stirrer, come the driving device agitator to move up and down continuously, thereby in whole crucible scope, the graphite granule that swims in plumbago crucible top is distributed in the QTi3.5 titanium bronze melt, obtains the QTi3.5-10 graphite semi-solid slurry that graphite granule is evenly distributed.In this mechanical preparation method, mechanical stirrer is single blade layer mechanical stirrer, adopt the individual layer blade, in effective contact range of blade and semi solid slurry, by blade graphite granule is applied dissipation of ferees, constantly graphite granule is distributed in the semi solid slurry, the radian of the double side arc shaped straight blade cancave cambered surface of disclosed mechanical stirrer individual layer is under 40～90 ° of conditions in patent CN1888801A, single blade layer mechanical stirrer and moving up and down after the control device operation is homodisperse 10～15min can obtain the equally distributed QTi3.5-10 graphite semi-solid slurry of graphite granule.
Preparation for zinc 10 iron-6 aluminum oxide semi solid slurry, realizing under the equally distributed prerequisite of alumina particle, mechanical stirrer and the working time that moves up and down control device thereof are that the homodisperse time is short more, energy consumption is more little, cost is low more, and the pollution that zinc 10 iron-6 aluminum oxide semi solid slurry is subjected to is also few more, and its quality is high more, therefore can realize that the homodisperse time of equally distributed zinc 10 iron-6 of alumina particle aluminum oxide semi solid slurry is short more good more.
Summary of the invention
Technical problem to be solved by this invention is, overcome the deficiency of existing machinery preparation method " the homodisperse time is long ", provide a kind of and can realize the homodisperse method of alumina particle in the zinc 10 iron-6 aluminum oxide semi solid slurry fast, further shorten and realize the equally distributed homodisperse time of alumina particle.
The technical solution adopted for the present invention to solve the technical problems is: adopt mechanical preparation method, utilize double leaf lamella mechanical stirrer, be respectively at the double side arc shaped straight blade cancave cambered surface of levels radian under the condition of 67～69 ° and 24～26 °, zinc 10 iron-6 aluminum oxide semi solid slurry is carried out homodisperse.
The invention has the beneficial effects as follows: for the particle in the melt, want to finish as early as possible its dispersion in melt, must strengthen disperseing intensity.In the semi solid slurry mechanical preparation method, if after the individual layer blade is implemented to disperse to the particle in the semi solid slurry, and then utilize another layer blade to implement to disperse for the second time again, so, the particulate dispersion effect will be clearly better in the semi solid slurry, realize that the homodisperse time that uniform particles distributes will further shorten, the present invention utilizes the continuous quadratic of the twi-tier blade after the optimum combination of the double side arc shaped straight blade cancave cambered surface of levels radian to disperse, further promote the uniform distribution of alumina particle in semi solid slurry, thereby reached the purpose that shortens the homodisperse time.Utilize the present invention, zinc 10 iron-6 aluminum oxide semi solid slurry is carried out homodisperse, realize that the equally distributed homodisperse time of alumina particle can shorten to 8 minutes and 20 seconds, shortened 16% at least than the 10 minutes the shortest homodisperse time of adopting the CN1888801A patented method.
Description of drawings
Fig. 1 carries out the front view of homodisperse device to zinc 10 iron-6 aluminum oxide semi solid slurry for the inventive method.
Among the figure, circular agitator arm 1, double side arc shaped straight blade 2, plumbago crucible 3, heating tube 4, cooling tube 5, zinc 10 iron-6 aluminum oxide semi solid slurry 6 stops up 7, loam cake 8, Ar tracheae 9, underframe 11, bearing shell 12, thrust bearing 13, motor 14, gear drive 15, guide plate 16, guide path 17, tooth bar 18, motor 19, transmission rig 20, upper stroke switch 21, lower stroke switch 22, support 23.
Fig. 2 carries out the A-A view of homodisperse device to zinc 10 iron-6 aluminum oxide semi solid slurry for the inventive method.
Among the figure, thermopair 10.
Fig. 3 carries out the B-B partial view of homodisperse device to zinc 10 iron-6 aluminum oxide semi solid slurry for the inventive method.
Fig. 4 is the microtexture of the zinc 10 iron-6 aluminum oxide semi solid slurry that adopts the inventive method that zinc 10 iron-6 aluminum oxide semi solid slurry is carried out to obtain behind the homodisperse.
Embodiment
As follows to specifying of alumina particle device in the inventive method homodisperse zinc 10 iron-6 aluminum oxide semi solid slurry in conjunction with the accompanying drawings:
The alumina particle device comprises in the homodisperse zinc 10 iron-6 aluminum oxide semi solid slurry: mechanical stirrer and drive and move up and down control device, plumbago crucible 3, loam cake 8, obstruction 7, Ar tracheae 9 and thermopair 10.
Plumbago crucible 3 adopts mechanical connection manners to be fixed on the underframe 11, and heating tube 4 and cooling tube 5 uniformly at intervals in its wall are connected with the cooling fluid plenum system with external power source respectively.
Mechanical stirrer is a double leaf lamella mechanical stirrer, by circular agitator arm 1 and up and down two blade layers constitute, material is a heat-stable ceramic, the lower end of circular agitator arm 1 is square, its four sides is tangent with circular agitator arm 1, two blade layers are positioned at the square lower end of circular agitator arm 1 up and down, a is 20mm at interval, in two blade layers four other shapes and the identical double side arc shaped straight blade 2 of corresponding distribution except cancave cambered surface radian difference are being arranged respectively up and down, four double side arc shaped straight blades 2 of lower floor are positioned at the bottom of the square lower end of circular agitator arm 1, four Surface Vertical of the square lower end of its root and circular agitator arm 1, be mutually 90 °, width is identical with the diameter of circular agitator arm 1, the cancave cambered surface of double side arc shaped straight blade about 2 two sides down, be symmetrically distributed, be circular arc, radian is 24～26 °, cancave cambered surface top and double side arc shaped straight blade 2 upper surfaces are tangent, the lower surface of basifacial intersection of concave arc and circular agitator arm 1 square lower end is located in the same horizontal plane, and the distance between double side arc shaped straight blade 2 outer ends and plumbago crucible 3 inwalls is 5mm; Four double side arc shaped straight blades 2 on upper strata are positioned at the top of the square lower end of circular agitator arm 1, and the cancave cambered surface radian is 67～69 °, and the upper surface of the upper surface of this double side arc shaped straight blade 2 and circular agitator arm 1 square lower end is located in the same horizontal plane.
The drive unit of mechanical stirrer is made of motor 14, gear drive 15 and locating mechanism.Locating mechanism is positioned at circular agitator arm 1 top, carry out transverse orientation by two bearing shells 12 up and down, carry out longitudinal register by two thrust bearings 13 up and down, the motor 14 of mechanical stirrer drive unit, gear drive 15 and locating mechanism adopt mechanical connection manner to be fixed on the guide plate 16 respectively, and guide plate 16 can move up and down in the guide path on being fixed in support 23 17.
Mechanical stirrer moves up and down control device and is made of motor 19, transmission rig 20, upper stroke switch 21 and lower stroke switch 22.Transmission rig 20 is made of tooth bar 18 and gear, turbine and worm drive, the lower end of tooth bar 18 adopts mechanical connection manner to be connected with the guide plate 16 of mechanical stirrer drive unit, turning to of motor 19 by upper stroke switch 21, lower stroke switch 22 controls, just, when the double side arc shaped straight blade 2 in the upper strata of mechanical stirrer is moved upwards up to semi solid slurry 6 tops, lower stroke switch 22 is touched on the top of tooth bar 18, and motor 19 changes turn to, and mechanical stirrer is moved down; When the double side arc shaped straight blade 2 of the lower floor of mechanical stirrer is moved down into plumbago crucible 3 bottoms, upper stroke switch 21 is touched on the top of tooth bar 18, motor 19 changes turn to, mechanical stirrer is moved up, and motor 19, transmission rig 20, upper stroke switch 21, lower stroke switch 22 that mechanical stirrer moves up and down control device adopt mechanical connection manner to be fixed on the support 23.
Ar tracheae 9 is fixed in the hole of loam cake 8, and thermopair 10 is fixed in the sidewall of plumbago crucible 3, and its end contacts with semi solid slurry 6, stops up 7 and is positioned at plumbago crucible 3 bottoms.
The power of mechanical stirrer is 5kW, and mechanical stirrer changed a sense of rotation every 1～3 minute, and rotating speed is 3～5 revolutions per seconds, mechanical stirrer move up and down speed control continuously at 5～20mm/s.
A kind of mechanical homodisperse method of zinc 10 iron-6 aluminum oxide semi solid slurry, the circumferential movement that produces when utilizing the double side arc shaped straight blade rotation of mechanical stirrer and moving downward, smash the nascent solid phase that forms in the zinc 10 fusant process of setting, and constantly the alumina particle on double side arc shaped straight blade top is distributed in zinc 10 fusants of bottom, when the circumferential movement state of zinc 10 fusants causes the dispersion effect variation of alumina particle near double side arc shaped straight blade circumferential movement state, mechanical stirrer changes sense of rotation, and the arc that utilizes double side arc shaped straight blade opposite side is distributed to the alumina particle on double side arc shaped straight blade top in zinc 10 fusants of bottom; And the control device that moves up and down by means of mechanical stirrer, come the driving device agitator to move up and down continuously, thereby in whole crucible scope, the alumina particle that swims in plumbago crucible top is distributed in zinc 10 fusants, obtain the zinc 10 iron-6 aluminum oxide semi solid slurry that alumina particle is evenly distributed, may further comprise the steps:
Step 1, preparation zinc 10 fusants, temperature is controlled at 1050 ℃;
Embodiment one, at the rotating speed of mechanical stirrer is that 3 revolutions per seconds, the speed of moving up and down are 5mm/s, to change sense of rotation, a homodisperse temperature every 3 minutes be under 830 ℃, when the double side arc shaped straight blade cancave cambered surface of the levels radian of double leaf lamella mechanical stirrer is respectively 67 ° and 24 °, realize that the homodisperse time of equally distributed zinc 10 iron-6 of alumina particle aluminum oxide semi solid slurry is 8 minutes and 10 seconds.
Embodiment two, at the rotating speed of mechanical stirrer is that 5 revolutions per seconds, the speed of moving up and down are 15mm/s, to change sense of rotation, a homodisperse temperature every 2 minutes be under 830 ℃, when the double side arc shaped straight blade cancave cambered surface of the levels radian of double leaf lamella mechanical stirrer is respectively 67 ° and 26 °, realize that the homodisperse time of equally distributed zinc 10 iron-6 of alumina particle aluminum oxide semi solid slurry is 8 minutes and 20 seconds.
Embodiment three, at the rotating speed of mechanical stirrer is that 4 revolutions per seconds, the speed of moving up and down are 20mm/s, to change sense of rotation, a homodisperse temperature every 1 minute be under 850 ℃, when the double side arc shaped straight blade cancave cambered surface of the levels radian of double leaf lamella mechanical stirrer is respectively 69 ° and 24 °, realize that the homodisperse time of equally distributed zinc 10 iron-6 of alumina particle aluminum oxide semi solid slurry is 8 minutes and 20 seconds.
Embodiment four, at the rotating speed of mechanical stirrer is that 4 revolutions per seconds, the speed of moving up and down are 10mm/s, to change sense of rotation, a homodisperse temperature every 2 minutes be under 873 ℃, when the double side arc shaped straight blade cancave cambered surface of the levels radian of double leaf lamella mechanical stirrer is respectively 68 ° and 25 °, realize that the homodisperse time of equally distributed zinc 10 iron-6 of alumina particle aluminum oxide semi solid slurry is 8 minutes and 10 seconds.
Embodiment five, at the rotating speed of mechanical stirrer is that 5 revolutions per seconds, the speed of moving up and down are 15mm/s, to change sense of rotation, a homodisperse temperature every 3 minutes be under 850 ℃, when the double side arc shaped straight blade cancave cambered surface of the levels radian of double leaf lamella mechanical stirrer is respectively 69 ° and 26 °, realize that the homodisperse time of equally distributed zinc 10 iron-6 of alumina particle aluminum oxide semi solid slurry is 8 minutes and 10 seconds.
As seen, under the double side arc shaped straight blade cancave cambered surface of the levels radian of double leaf lamella mechanical stirrer is respectively 67～69 ° and 24～26 ° of conditions, zinc 10 iron-6 aluminum oxide semi solid slurry is carried out mechanical homodisperse, realize that the equally distributed homodisperse time of alumina particle can shorten to 8 minutes and 20 seconds.
Claims (1)
1. the mechanical homodisperse method of zinc 10 iron-6 an aluminum oxide semi solid slurry, the circumferential movement that produces when utilizing the double side arc shaped straight blade rotation of mechanical stirrer and moving downward, smash the nascent solid phase that forms in the zinc 10 fusant process of setting, and constantly the alumina particle on double side arc shaped straight blade top is distributed in zinc 10 fusants of bottom, when the circumferential movement state of zinc 10 fusants causes the dispersion effect variation of alumina particle near double side arc shaped straight blade circumferential movement state, mechanical stirrer changes sense of rotation, and the arc that utilizes double side arc shaped straight blade opposite side is distributed to the alumina particle on double side arc shaped straight blade top in zinc 10 fusants of bottom; And the control device that moves up and down by means of mechanical stirrer, come the driving device agitator to move up and down continuously, thereby in whole crucible scope, the alumina particle that swims in plumbago crucible top is distributed in zinc 10 fusants, obtain the zinc 10 iron-6 aluminum oxide semi solid slurry that alumina particle is evenly distributed, may further comprise the steps:
Step 1, preparation zinc 10 fusants, temperature is controlled at 1050 ℃;
Step 2, the mass percent by 94% and 6% is poured above-mentioned zinc 10 fusants and 230 purpose alumina particles in the plumbago crucible into, crucible is preheating to 850 ℃ by the heating tube in its wall, cover loam cake after, connect Ar gas with anti-oxidation;
Step 3, start mechanical stirrer and move up and down control device, zinc 10 fusants and alumina particle are stirred, simultaneously, close and connect water coolant in the power supply of heating tube and the cooling tube in the plumbago crucible wall and cool off, after zinc 10 fusants are cooled to 830～873 ℃ of homodisperse temperature, close water coolant, open and regulate the power supply of heating tube, make zinc 10 fusant temperature-stables in this homodisperse temperature, behind the homodisperse certain hour, obtain the zinc 10 iron-6 aluminum oxide semi solid slurry of homogeneous microstructure;
It is characterized in that mechanical stirrer is a double leaf lamella mechanical stirrer, the double side arc shaped straight blade cancave cambered surface of its levels radian is respectively 67～69 ° and 24～26 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110088834 CN102181732A (en) | 2011-04-10 | 2011-04-10 | Method for mechanically uniformly dispersing 10 iron-6 aluminum oxide semisolid size |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110088834 CN102181732A (en) | 2011-04-10 | 2011-04-10 | Method for mechanically uniformly dispersing 10 iron-6 aluminum oxide semisolid size |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1888801A (en) * | 2006-06-08 | 2007-01-03 | 北京交通大学 | QTi3.5-10 graphite semi-solid size mechanical stirring producing method |
| CN201693159U (en) * | 2010-06-20 | 2011-01-05 | 浙江工贸职业技术学院 | Semisolid slurry stirring preparation device for light metal |
-
2011
- 2011-04-10 CN CN 201110088834 patent/CN102181732A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1888801A (en) * | 2006-06-08 | 2007-01-03 | 北京交通大学 | QTi3.5-10 graphite semi-solid size mechanical stirring producing method |
| CN201693159U (en) * | 2010-06-20 | 2011-01-05 | 浙江工贸职业技术学院 | Semisolid slurry stirring preparation device for light metal |
Non-Patent Citations (1)
| Title |
|---|
| 《热加工工艺》 19981231 王蕾 等 SiC颗粒增强铝基复合材料的研究 , 第3期 * |
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Application publication date: 20110914 |