CN102181264B - High-performance organosilicone sealant for photovoltaic (PV) module and preparation method thereof - Google Patents

High-performance organosilicone sealant for photovoltaic (PV) module and preparation method thereof Download PDF

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CN102181264B
CN102181264B CN2011100945271A CN201110094527A CN102181264B CN 102181264 B CN102181264 B CN 102181264B CN 2011100945271 A CN2011100945271 A CN 2011100945271A CN 201110094527 A CN201110094527 A CN 201110094527A CN 102181264 B CN102181264 B CN 102181264B
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parts
silane
room temperature
powder
sealant
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CN102181264A (en
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陈芳
李江华
邓伟伟
张辉
王志丹
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Zhaoshun Technology (Guangdong) Co., Ltd
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DONGGUAN ZHAOSHUN ORGANOSILICON NEW MATERIAL TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention relates to a sealant, and in particular relates to a high-performance organosilicone sealant for a photovoltaic (PV) module. The high-performance organosilicone sealant for the PV module comprises the following components in parts by weight: 100 parts of (alpha, omega) dihydroxyl polydimethylsiloxane, 50-200 parts of super-fine reinforcing powder, 10-100 parts of functional powder adjuvant, 3-8 parts of methyltris (methylethylketoxime) silane, 1-4 parts of vinyltris(methylethylketoximino)silane, 1-3 parts of tetra-(methylethylketoxime)silane, 5-20 parts of fumed silica, 0.2-3 parts of 3-aminopropyltriethoxysilane, 0.2-4 parts of gamma-glycidoxy propyl trimethoxy silane and 0.05-0.5 part of organosilicon condensation reaction catalyst. The organosilicone sealant has the advantage of good comprehensive performances and can help prolong the service life of solar products.

Description

A kind of high-performance optical photovoltaic assembly organosilicon sealant and preparation method thereof
Technical field
The present invention relates to silica gel, particularly a kind of high-performance optical photovoltaic assembly organosilicon sealant and preparation method thereof.
Background technology
The sun power industry is not good with the weathering resistance of glue product at present, cause the solar product that uses out of doors to dwindle working life, the quality product variation, the problem of product weather resistance variation, major cause is the glue product after present used prescription is produced, and its yellowing resistance is not good, and UV resistant and aging resistance are poor, be not easy to make Gao Naihuang, high weather-proof product and the product of good combination property.After yellowing resistance solves, can cause the decline of adhesiveproperties and mechanical property and other performances.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art part, provides a kind of high-performance optical photovoltaic assembly with organosilicon sealant and preparation method thereof, and this organosilicon sealant good combination property can prolong working life of solar product.
For reaching above-mentioned purpose, the present invention adopts following technical scheme:
A kind of high-performance optical photovoltaic assembly organosilicon sealant, described high-performance optical photovoltaic assembly with the component weight of organosilicon sealant is:
100 parts of (α, ω) dialkyl polydimethylsiloxanes
Ultra tiny reinforcement powder: 50-200 part
Functional powder auxiliary agent: 10-100 part
Methyl tributanoximo silane 3-8 part
Vinyl tributyl ketoximyl silane 1-4 part
Four Diacetylmonoxime base silane 1-3 parts
Gas-phase silica 5-20 part
APTES 0.2-3 part
γ-glycidyl ether oxygen propyl trimethoxy silicane 0.2-4 part
Organosilicon condensed type catalysts: 0.05-0.5 part
Further: described functional powder auxiliary agent is silicon powder, magnesium hydroxide, and aluminium hydroxide, aluminum oxide, magnesium oxide, zinc oxide, at least a in the titanium dioxide, its specification is: particle size range is 1 μ m-5 μ m.
Further: described organosilicon condensed type catalysts is tin acetate, dibutyl tin laurate, tetrabutyl titanate, a kind of in the titanium isopropylate.
A kind of high-performance optical photovoltaic assembly preparation method of organosilicon sealant, described method is specific as follows:
Figure 2011100945271100002DEST_PATH_IMAGE002
, under the room temperature, the polymerization viscosity that adds 100 parts at the dynamic mixing machine of 5L is the (α of 20000-50000cs, ω) dialkyl polydimethylsiloxane, the light calcium carbonate of 100 parts 0.5um, 20 parts silicon powder, at 150 ℃, vacuum tightness stirs 3h under the condition of-0.09 to-0.1 Mpa, the isolated courteous room temperature that is cooled to;
, add 6 parts methyl tributanoximo silane, the mixed solution of 2 parts of vinyl tributyl ketoximyl silanes and 2 part of four Diacetylmonoxime base silane, room temperature and vacuum tightness be stirring 50 minutes under the condition of-0.09 to-0.1 Mpa;
Figure 2011100945271100002DEST_PATH_IMAGE006
, to add 6 parts of specific surface areas be 200m 2The gas-phase silica of/g, room temperature and vacuum tightness are to stir 120 minutes under the condition of-0.09 to-0.1 Mpa;
Figure 2011100945271100002DEST_PATH_IMAGE008
, add 1.5 parts of APTESs at last, 2 parts of γ-glycidyl ether propyl trimethoxy silicanes, the mixed solution of 0.25 part of tin acetate, under the room temperature, vacuum tightness was namely finished making in 50 minutes for stirring under the condition of-0.09 to-0.1 Mpa.
Advantage of the present invention:
This organosilicon sealant good combination property can prolong working life of solar product, solved product to the bonding strength of various materials such as aluminium, glass, TPT/TPE backing, terminal box plastics PPO/PA; Having improved product UV resistant, high-low temperature resistant impacts (50 ℃~200 ℃) performance, has improved the performance that corrosion-resistant, the anti-hail of product impacts; Improved the product anti-yellowing property, through two 85 ℃ of burn-in tests, colloid surface has no obvious xanthochromia; Solved it and all kinds of EVA has good consistency.
Embodiment
For further understanding feature of the present invention, technique means and the specific purposes that reach, function, below in conjunction with embodiment the present invention is described in further detail.
A kind of high-performance optical photovoltaic assembly organosilicon sealant is characterized in that: described high-performance optical photovoltaic assembly with component and the parts by weight thereof of organosilicon sealant is:
100 parts of (α, ω) dialkyl polydimethylsiloxanes
Ultra tiny reinforcement powder: 50-200 part
Functional powder auxiliary agent: 10-100 part
Methyl tributanoximo silane 3-8 part
Vinyl tributyl ketoximyl silane 1-4 part
Four Diacetylmonoxime base silane 1-3 parts
Gas-phase silica 5-20 part
APTES 0.2-3 part
γ-glycidyl ether oxygen propyl trimethoxy silicane 0.2-4 part
Organosilicon condensed type catalysts: 0.05-0.5 part
In concrete preparation process, the component that it is best and parts by weight thereof are:
100 parts of (α, ω) dialkyl polydimethylsiloxanes
Ultra tiny reinforcement powder: 100 parts
Functional powder auxiliary agent: 20 parts
6 parts of methyl tributanoximo silanes
2 parts of vinyl tributyl ketoximyl silanes
2 parts of four Diacetylmonoxime base silanes
6 parts of gas-phase silicas
1.5 parts of APTESs
2 parts of γ-glycidyl ether oxygen propyl trimethoxy silicanes
Organosilicon condensed type catalysts: 0.25 part
Base polymer as the present invention's prescription: mainly be hydroxy-end capped (α, ω) dialkyl polydimethylsiloxane, its polymerization viscosity in the time of 25 ℃ can be 5000-50000cs, but the viscosity that the best polymerization viscosity 25 ℃ the time is 20000-50000cs.
Ultra tiny reinforcement powder can be any one in light calcium carbonate, silica powder, the diatomite, and its particle size range is 0.5 μ m-5 μ m, and best particle size range is 0.5-1um.
Functional powder auxiliary agent can be one or both in silicon powder, magnesium hydroxide, aluminium hydroxide, aluminum oxide, magnesium oxide, zinc oxide, the titanium dioxide, and its particle size range is 1 μ m-5 μ m, and the optimum grain-diameter scope is 2-5um.
Methyl tributanoximo silane, vinyl tributyl ketoximyl silane and four Diacetylmonoxime base silanes in the present invention prescription be a kind of can with the ketoximinosilanes linking agent of hydroxy-end capped (α, ω) dialkyl polydimethylsiloxane generation crosslinking reaction.Above-described three kinds of ketoximinosilanes linking agents also can be used respectively a kind of replacement in methyl trimethoxy ethyl ketone oximino silane, dimethyl two Diacetylmonoxime base silanes, vinyl three methylethylketone oximino silanes, phenyl tributanoximo silane, the methylethyl tributanoximo silane.
Gas-phase silica is a kind of product thixotropic agent, and its specific surface area can be 100-400m 2/ g, best specific surface area is 100-200 m 2/ g.
APTES and γ-glycidyl ether propyl trimethoxy silicane is a kind of bonding silane coupling agent that promotes, also can use γ-(methacryloxypropyl) propyl trimethoxy silicane, N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane, the isocyanic acid propyl-triethoxysilicane, N-(normal-butyl)-γ-aminopropyl triethoxysilane, N-(normal-butyl)-γ-aminopropyltrimethoxysilane, N-methyl-γ-aminopropyltrimethoxysilane, the urea propyl trimethoxy silicane, anilinomethyl trimethoxy silane, a kind of replacement in the anilinomethyl triethoxysilane.
Organosilicon condensed type catalysts: can be in tin acetate, dibutyl tin laurate, tetrabutyl titanate, the titanium isopropylate any one.
A kind of high-performance optical photovoltaic assembly preparation method of organosilicon sealant, it is characterized in that: described method is specific as follows:
Figure 147503DEST_PATH_IMAGE002
, under the room temperature, the polymerization viscosity that adds 100 parts at the dynamic mixing machine of 5L is the (α of 20000-50000cs, ω) dialkyl polydimethylsiloxane, the light calcium carbonate of 100 parts 0.5um, 20 parts silicon powder, at 150 ℃, vacuum tightness stirs 3h under the condition of-0.09 to-0.1 Mpa, the isolated courteous room temperature that is cooled to;
, add 6 parts methyl tributanoximo silane, the mixed solution of 2 parts of vinyl tributyl ketoximyl silanes and 2 part of four Diacetylmonoxime base silane, room temperature and vacuum tightness be stirring 50 minutes under the condition of-0.09 to-0.1 Mpa;
Figure 906698DEST_PATH_IMAGE006
, to add 6 parts of specific surface areas be 200m 2The gas-phase silica of/g, room temperature and vacuum tightness are to stir 120 minutes under the condition of-0.09 to-0.1 Mpa;
Figure 364224DEST_PATH_IMAGE008
, add 1.5 parts of APTESs at last, 2 parts of γ-glycidyl ether propyl trimethoxy silicanes, the mixed solution of 0.25 part of tin acetate, under the room temperature, vacuum tightness was namely finished making in 50 minutes for stirring under the condition of-0.09 to-0.1 Mpa.
Prepared high-performance optical photovoltaic assembly with the technical indicator of organosilicon sealant is:
Sequence number Performance index Test value Testing method
1 Outward appearance: The white paste Range estimation
2 Surface drying time (min): 15 Finger touches
3 Density g/cm 3 1.44 ASTM? D792
4 Shearing resistance (Al-Al, Mpa): (2.1 cohesive failure) GB7124-86
5 Tensile yield (%): 255% GB T528-1998
6 Tensile strength (Mpa): 2.56 GB T528-1998
7 Hardness (shore-4): 50 GB 531-1999
8 Shearing resistance (two " 85 " wear out 1000h, Mpa): 1.8(cohesive failure) GB7124-86
9 Bonding to TPT: Cohesive failure GB7124-86
10 Bonding to EVA: Cohesive failure GB7124-86
11 Xanthochromia (two " 85 " wear out 1000h): Have no obvious xanthochromia Range estimation
High-performance optical photovoltaic assembly organosilicon sealant good combination property of the present invention, has anti-rainwater, resistant to elevated temperatures fine quality, corrosion-resistant, anti-yellowing property is good, has very strong adhesiveproperties, can be at outdoor life-time service, satisfy the requirement of the anti-environment of sun power industry harshness, and adhesiveproperties can prolong the working life of solar product along with the variation attenuation change of digestion time is little.
More than describing is a preferred embodiment of the present invention, is not limiting the scope of the invention, and all variation and modifications of doing according to the present invention all should belong in the protection domain of the present invention.
Above illustrated embodiment is only with for conveniently illustrating the present invention, be not that the present invention is done any pro forma restriction, have in the technical field under any and usually know the knowledgeable, if in the scope that does not break away from technical characterictic that the present invention carries, utilize disclosed technology contents to do the local equivalent embodiment that changes or modify, and do not break away from technical characterictic content of the present invention, all still belong in the scope of the technology of the present invention feature.

Claims (3)

1. high-performance optical photovoltaic assembly organosilicon sealant, it is characterized in that: described high-performance optical photovoltaic assembly with component and the parts by weight thereof of organosilicon sealant is:
100 parts of (α, ω) dialkyl polydimethylsiloxanes
Ultra tiny reinforcement powder 50-200 part
Functional powder auxiliary agent 10-100 part
Methyl tributanoximo silane 3-8 part
Vinyl tributyl ketoximyl silane 1-4 part
Four Diacetylmonoxime base silane 1-3 parts
Gas-phase silica 5-20 part
APTES 0.2-3 part
γ-glycidyl ether oxygen propyl trimethoxy silicane 0.2-4 part
Organosilicon condensed type catalysts 0.05-0.5 part;
Wherein, the polymerization viscosity of described (α, ω) dialkyl polydimethylsiloxane in the time of 25 ℃ is 20000-50000cs;
Described ultra tiny reinforcement powder is a kind of among calcium carbonate, silica powder and the diatomite three, and its specification is: particle size range is 0.5 μ m-5 μ m;
Described functional powder auxiliary agent is silicon powder, magnesium hydroxide, and aluminium hydroxide, aluminum oxide, magnesium oxide, zinc oxide, at least a in the titanium dioxide, its specification is: particle size range is 1 μ m-5 μ m.
2. a kind of high-performance optical photovoltaic assembly organosilicon sealant according to claim 1, it is characterized in that: described organosilicon condensed type catalysts is tin acetate, dibutyl tin laurate, tetrabutyl titanate, a kind of in the titanium isopropylate.
3. a high-performance optical photovoltaic assembly is with the preparation method of organosilicon sealant, and it is characterized in that: described method is specific as follows:
1., under the room temperature, polymerization viscosity when adding 100 parts 25 ℃ in the power mixer of 5L is the (α of 20000-50000cs, ω) dialkyl polydimethylsiloxane, the light calcium carbonate of 100 parts 0.5um, 20 parts silicon powder, at 150 ℃, vacuum tightness stirs 3h under the condition of-0.09 to-0.1 Mpa, and secluding air is cooled to room temperature;
2., add 6 parts methyl tributanoximo silane, the mixed solution of 2 parts of vinyl tributyl ketoximyl silanes and 2 part of four Diacetylmonoxime base silane, room temperature and vacuum tightness be stirring 50 minutes under the condition of-0.09 to-0.1 Mpa;
3., adding 6 parts of specific surface areas is 200m 2The gas-phase silica of/g, room temperature and vacuum tightness are to stir 120 minutes under the condition of-0.09 to-0.1 Mpa;
4., at last add 1.5 parts of APTESs, 2 parts of γ-glycidyl ether propyl trimethoxy silicanes, the mixed solution of 0.25 part of tin acetate, under the room temperature, vacuum tightness was namely finished making in 50 minutes for stirring under the condition of-0.09 to-0.1 Mpa.
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CN102533213A (en) * 2011-12-21 2012-07-04 烟台德邦科技有限公司 Room temperature silicon sulfide rubber and preparation method thereof
CN103571427B (en) * 2012-08-07 2016-03-16 中化蓝天集团有限公司 A kind of single component for solar module sealing takes off oxime type silicone sealant and preparation method thereof
CN105199660A (en) * 2014-06-15 2015-12-30 朱志华 Preparation method of high-performance neutral adhesive glue
CN105778506B (en) 2014-12-25 2019-04-30 广东生益科技股份有限公司 A kind of organosilicon resin composition and prepreg, laminate, copper-clad plate and aluminum substrate using it
CN105778505B (en) * 2014-12-25 2019-04-30 广东生益科技股份有限公司 A kind of organosilicon resin composition and white prepreg and white laminated plate using it
CN108624281A (en) * 2017-03-15 2018-10-09 云南师范大学 A kind of solution for high-performance photovoltaic component organosilicon sealant and preparation method thereof

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CN101629063A (en) * 2009-08-24 2010-01-20 陈世龙 Expanding type flame-resistant silicone sealant and preparation method thereof
CN101665622B (en) * 2009-09-28 2011-09-14 陕西电力科学研究院 Preparation method of single-component room-temperature vulcanized silicone rubber
CN101768421B (en) * 2010-01-29 2012-11-07 陈世龙 Dual-component silicone sealant for solar photovoltaic components and preparation method thereof

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