Online non-destructive test of cigarette base density and method of adjustment
Technical field
The present invention relates in the tobacco business in the beating and double roasting precompressed packed segments that online detection is carried out to cigarette base density in the packing back and by the online method that detects back online in real time adjustment in time material-feeding mechanism.
Background technology
Cigarette base Density Detection method has two kinds in the case of present domestic employing: first kind is adopted the sampling of nine point sampling pipes, in finished product, randomly draw after the packing of cigarette base is finished in case, the characteristics of this method of inspection are the special density sample detection method of cigarette base utilization in the case of accomplishing fluently to be carried out the destructiveness sampling, can not be every bag detect, the homogeneity adjustment of cigarette base density is seriously lagged behind; Second kind of employing increases by nine dot densities " ionization radiation method " that an X ray method of inspection comes cigarette base density in the detection case at precompressed packed segments back segment, its characteristics are to have realized the online non-destructive test of cigarette base in each case, energy is the inhomogeneity present situation of the interior cigarette base density of feedback box in time, be convenient to adjust, but this method costs an arm and a leg and adopt online X ray to detect, can't keep apart separately again, radiation is stronger, and the health of operating personal is caused certain damage.In addition can decay behind the X ray penetrating material, carry out rating test and determine parameter with a kind of cigarette, data volume is big, demarcate difficulty, the authenticity that detects directly influences the result of detection, and uncontrollable factor is more, as ginseng to constant have deviation then detected value be actually incredible.
Summary of the invention
Deficiency in view of above-mentioned technology existence, the purpose of this invention is to provide a kind ofly can not have destructive on-line sampling, and but online in real time is adjusted the homocline mechanism of preformer, guarantee the to pack homogeneity of cigarette base density in the rear cabinet, to the operating personal zero damage, and low cost, simple and practical, guarantee that the interior cigarette base of case satisfies the method for cigarette base density uniformity technological requirement.
For achieving the above object, the invention provides following technical scheme.
Online non-destructive test of cigarette base density and method of adjustment, the multiple press pressure head that is installed on the frame is connected by hydraulic tubing and probe inspection driving hydraulic efficiency pressure system, the pressure sensor checking system that is provided with nine pressure sensors with the electric-control system bonded assembly is set on pressure head, and electric-control system is connected with the homocline system of preformer simultaneously; When multiple press pressure head carries out multiple pressure to the cigarette base, online pressure divergence with nine points of each cigarette base takes out, and reflect the density situation of nine points of smoke base through the automatically controlled back of converting, the testing result of density is fed back to electric-control system, by the homocline mechanism of the online adjustment preformer of electric-control system, the density uniformity of control packing back cigarette base.
Pressure sensor checking system of the present invention comprises uniform nine pressure sensors that are arranged on the pressure head, and each pressure sensor all is connected with electric-control system.Evenly offer nine through holes on pressure head, the pressure sensor correspondence is arranged on the bottom surface of through hole, and the lead that connects pressure sensor passes through hole and is connected with electric-control system.
The present invention adopts the pressure sensor that installs nine points on multiple press pressure head additional, online pressure divergence with nine points of each cigarette base takes out when multiple press carries out multiple the pressure to the cigarette base, and reflect the density situation of nine points of smoke base through the automatically controlled back of converting, the testing result of density is fed back to electric-control system, by the homocline mechanism of the online adjustment preformer of electric-control system, guarantee the density uniformity of cigarette base in the packing rear cabinet.The present invention need not increase special method specially in addition, just sensor is arranged on the multiple press pressure head, does not have any x radiation x, operating personal is not caused the infringement of health; And low cost, simple and practical, guarantee that the interior cigarette base of case satisfies the technological requirement of cigarette base density uniformity, solve on the present Threshing Re-dry Product Line tobacco leaf packing requirements that the fluid pressure type preformer is difficult to reach beating and double roasting process standard (YC/T146-2001) the 5th relevant " evenly feeding is guaranteed density variation (DVR)≤10% in the case ".
Further set forth content of the present invention below in conjunction with drawings and Examples.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the birds-eye view of Fig. 1;
Fig. 3 is that the A of Fig. 1 is to partial enlarged drawing.
The specific embodiment
As shown in Figure 1 and Figure 2, the online non-destructive test of cigarette base density of the present invention is that the multiple press pressure head 1 that will be installed on the frame 6 is connected by hydraulic tubing and probe inspection driving hydraulic efficiency pressure system 3 with method of adjustment, the pressure sensor checking system 2 that is provided with nine pressure sensors with electric-control system 4 bonded assemblys is set on pressure head, and electric-control system 4 is connected with the homocline system 5 of preformer simultaneously; When multiple press pressure head carries out multiple pressure to the cigarette base, online pressure divergence with nine points of each cigarette base takes out, and reflect the density situation of nine points of smoke base through the automatically controlled back of converting, the testing result of density is fed back to electric-control system, by the homocline mechanism of the online adjustment preformer of electric-control system, the density uniformity of control packing back cigarette base.
Pressure sensor checking system 2 comprises uniform nine pressure sensors that are arranged on the pressure head, and each pressure sensor all is connected with electric-control system.Specifically as shown in Figure 3, on pressure head, evenly offer nine through hole 1b, nine corresponding respectively bottom surfaces that are arranged on nine through holes of pressure sensor 1a, the lead 7 that connects pressure sensor passes through hole and is connected with electric-control system 4.
Probe inspection drives hydraulic efficiency pressure system 3 drive ram 1 and presses down, and drives the probe inspection system in the compression of cigarette base, with pressure sensor 1a cigarette base density be can't harm probe inspection.When pressure head 1 press down put in place after, pressure head and probe inspection driving hydraulic efficiency pressure system 3 continuation driving pressure sensor detecting systems 2 press down and carry out pressure detection, pressure sensor checking system 2 online pressure with nine points of each cigarette base change taking-up, and reflect the density situation of nine points of smoke base through the automatically controlled back of converting, arrive electric-control system according to the density condition feedback, homocline system 5 by the online adjustment preformer of electric-control system, the homogeneity of online adjustment cigarette base density, the density uniformity of cigarette base after guaranteeing to pack.