CN102179751B - Derusting machine of steel wire - Google Patents
Derusting machine of steel wire Download PDFInfo
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- CN102179751B CN102179751B CN 201110000248 CN201110000248A CN102179751B CN 102179751 B CN102179751 B CN 102179751B CN 201110000248 CN201110000248 CN 201110000248 CN 201110000248 A CN201110000248 A CN 201110000248A CN 102179751 B CN102179751 B CN 102179751B
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Abstract
The invention relates to a derusting machine of a steel wire. The derusting machine comprises a machine frame; the upper part of one end in the machine frame is provided with a steel wire brush wheel; the upper part of the other end in the machine frame is provided with a main shaft seat; a main shaft is arranged in the main shaft seat by utilizing a main shaft mounting bearing; the end part of one end of the main shaft is fixedly connected with a rotation frame; rollers are arranged on the rotation frame; the rollers are installed on the rotation frame by a roller mounting shaft; one end of the roller mounting shaft is installed on the rotation frame by a roller mounting bearing; the roller mounting shaft can rotate relative to the rotation frame; the end part, which is arranged in the rotation frame, of the roller mounting shaft, is provided with a small gear; the small gear is engaged with a large gear fixedly installed on the main shaft seat; the large gear is arranged in the rotation frame; the rollers are connected through abrasive belts used for polishing the steel wire; the other end of the main shaft is provided with a main shaft belt pulley; and the main shaft belt pulley is connected with a belt pulley driving mechanism. The derusting machine is applied to the derusting requirement of various steel wires, and is convenient to install and use, high in derusting efficiency, low in use cost, safety and reliability.
Description
Technical field
The present invention relates to a kind of metal without Cut Machine, especially a kind of steel wire rust removing machine, specifically a kind of metallic article drawing industry that relates to realizes free of contamination rust remover.
Background technology
In the Steel Wire Products Industry, no matter be the wire drawing of wire rod or the boronation before the wire drawing is processed or annealed wire zinc-plated, all will remove the oxide layer of wire rod or Steel Wire Surface, with the carrying out of guaranteeing wire-drawing operation or fastness and the light of zinc coat.Steel wire need to carry out alignment before rust cleaning.At present, the complex structure of rust remover, rust cleaning efficient is low.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of novel acid-free drawing wire steel wire rust removing machine is provided, its compact conformation, easy to install, rust cleaning efficient is high, reduces use cost, and is safe and reliable.
According to technical scheme provided by the invention, described steel wire rust removing machine comprises frame; The top of an end is provided with the wire brush wheel for the wiper steel wire in the described frame, and described wire brush wheel can be rotated; Be provided with spindle drum corresponding to the top that the wire brush wheel other end is set in the described frame, in spindle drum, utilize main shaft that bearing is installed main shaft is installed, one end end of described main shaft is equipped with the rotating turret that is fixedly connected with, and described rotating turret is enclosed within on the spindle drum, and can rotate relative to spindle drum; Rotating turret is provided with roller, and described roller is installed on the rotating turret by rolling wheel installing shaft; One end of rolling wheel installing shaft is fixedly connected with roller, and the other end is installed bearing by roller shaft and is installed on the rotating turret, and rolling wheel installing shaft can relatively rotate frame and rotate; The end that rolling wheel installing shaft is positioned at rotating turret is provided with pinion, and described pinion is meshed with gear wheel on being fixedly installed in spindle drum, and described gear wheel is positioned at rotating turret; Link to each other by the abrasive band that is used for the polishing steel wire between roller; The other end of main shaft is provided with primary shaft belt pulley, and described primary shaft belt pulley links to each other with the band actuation.
Described rotating turret is provided with the abrasive band detent mechanism.Described abrasive band detent mechanism comprises positioning base, is provided with adjusting screw(rod) in the described positioning base, and described adjusting screw(rod) is provided with adjusting slider corresponding to the end of stretching in the positioning base, and described adjusting slider can move at positioning base; Adjusting slider is provided with regulating handle corresponding to the other end that links to each other with adjusting screw(rod), and an end of described regulating handle passes adjusting slider, and can move by the relative adjustment slide block; Regulating handle is provided with the adjusting support corresponding to the end of stretching out adjusting slider, and an end of described adjusting support links to each other with regulating handle; Regulating support is hinged by alignment pin and rotating turret; Regulate support and be provided with the adjusting roller, described adjusting roller is installed on the adjusting support by regulating locating shaft, regulates roller and can rotate by the relative adjustment support; Regulating roller links to each other by the abrasive band with roller.
Be provided with steel wire aligner corresponding to the end end that wire brush wheel is set on the described frame.Described steel wire aligner comprises the swage base, and the top of described swage base is provided with equally distributed upper aligning mechanism, and the bottom of swage base is provided with equally distributed lower aligning mechanism; Described upper aligning mechanism comprises upper pin, and an end of described upper pin passes the swage base, and is fastened and connected with the swage base, and upper pin is provided with the alignment running roller corresponding to the end that passes the swage base, and described upper roll wheel can rotate relative to upper pin; Lower aligning mechanism comprises lower bearing pin, and an end of described lower bearing pin passes the swage base, and is fastened and connected with the swage base; Lower bearing pin is provided with the alignment running roller corresponding to the end that passes the swage base, and the alignment running roller of described lower bearing pin end and the alignment running roller of upper pin end are positioned at the same side of swage base; Upper aligning mechanism and the corresponding cooperation of the running roller of lower aligning mechanism.
Described swage base is concaved with mounting groove corresponding to the top that upper aligning mechanism is set, and is provided with the alignment slide block in the described mounting groove, and described alignment slide block can slide in mounting groove; One end of upper pin passes the alignment slide block in the mounting groove, and is fastened and connected with the alignment slide block; The alignment slide block is provided with the alignment screw rod of vertical distribution, and described alignment screw rod passes the jackscrew plate of mounting groove notch corresponding to the other end that links to each other with the alignment slide block, and is fastened and connected with described jackscrew plate.
The two ends of described upper rack are provided with symmetrical protective cover, and the shape of described protective cover and the shape of frame match; One end and the frame of protective cover are hinged; Be provided with air spring between the inwall of protective cover and frame, the two ends of described air spring link to each other with inwall and the frame of protective cover respectively.
Described main shaft is provided with plate shaft corresponding to the end that rotating turret is installed, and described plate shaft and rotating turret are fixedly connected, and the axis of plate shaft and the axis of main shaft are located along the same line; Be equipped with the thread eye that distributes along axis in plate shaft and the main shaft, and the interior thread eye of the thread eye in the plate shaft and main shaft is connected.
Described frame is provided with dolly corresponding to the below that wire brush wheel is set; Be provided with cart corresponding to the below that rotating turret is set in the frame.Be provided with axle sleeve in the described frame, described axle sleeve is positioned between spindle drum and wire brush wheel, and the axis of described axle sleeve and the axis of spindle drum are located along the same line.
Advantage of the present invention: an end of frame is provided with steel wire aligner, and described steel wire aligner can carry out alignment to the steel wire that enters; Top corresponding to contiguous steel wire aligner in the frame is provided with wire brush wheel, and wire brush wheel can be carried out wiper to the steel wire after the steel wire aligner alignment, brushes off thereby the oxide layer of Steel Wire Surface tentatively scraped; Steel wire by the wire brush wheel wiper after, penetrate in main shaft and the plate shaft by axle sleeve; Described main shaft and plate shaft are hollow structure, and main shaft is provided with primary shaft belt pulley, and the primary shaft belt pulley on the main shaft links to each other with the band actuation; Because main shaft and rotating turret fix, main shaft can drive rotating turret and rotate, and makes roller and pinion rotation on the rolling disc, because pinion is meshed with gear wheel; Can polish to the steel wire that passes plate shaft under the acting in conjunction of rotating turret and pinion in abrasive band on the roller, further remove the oxide layer of Steel Wire Surface; Be provided with the abrasive band detent mechanism at rotating turret, the adjusting roller on the detent mechanism of abrasive band links to each other with roller by the abrasive band, can adjust the rate of tension that contacts between abrasive band and steel wire by regulating handle, adapts to the requirement of different steel wires rust cleaning; The bottom of frame is provided with dolly and cart, and dolly can be taken in the oxide layer that wire brush wheel is removed Steel Wire Surface; Cart can be taken in the oxide layer that Steel Wire Surface is removed in the abrasive band, guarantees the safety and environmental protection of whole rust remover, and is easy to install, and rust cleaning efficient is high, reduces use cost, and is safe and reliable.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is that the D of Fig. 1 is to view.
Fig. 3 is that the C of Fig. 1 is to view.
Fig. 4 is that the B-B of Fig. 6 is to view.
Fig. 5 is the left view of Fig. 1.
Fig. 6 is that the A of Fig. 1 is to view.
Fig. 7 is the structural representation of abrasive band of the present invention detent mechanism.
Fig. 8 is the structural representation of positioning base.
Fig. 9 is the structural representation of swage of the present invention.
Figure 10 is the top view of Fig. 9.
The specific embodiment
The invention will be further described below in conjunction with concrete drawings and Examples.
Such as Fig. 1 ~ shown in Figure 10: the present invention includes protective cover 1, abrasive band detent mechanism 2, dolly 3, cart 4, swage location-plate 5, steel wire aligner 6, axle sleeve installing plate 7, frame 8, rolling disc 9, cover plate 10, gear wheel 11, pinion 12, main shaft 13, plate shaft 14, back-up ring 15, spindle drum 16, spindle drum end cap 17, connecting shaft cover 18, primary shaft belt pulley 19, electrical machine belt pulley 20, clutch shaft bearing bottom 21, rolling wheel installing shaft 22, roller 23, the second bearing bottom 24, lower steel wire rotary brush motor 25, connecting plate 26, regulate roller 27, regulate locating shaft 28, support bar 29, motor mount 30, the first location-plate 31, axle sleeve 32, connecting axle 33, observe sheet cover plate 34, observe sheet 35, baffle plate 36, column 37, spindle drum installing plate 38, motor mounting plate 39, plug cock head 40, embossing handle 41, adjusting screw(rod) 42, location adjusting nut 43, positioning base 44, floor installation bolt 45, regulating handle 46, handle connects bearing pin 47, the second location-plate 48, location jointed shaft 49, regulate support 50, regulate roller installing hole 51, regulating base board 52, regulate chute 53, regulate cover plate 54, adjusting slider 55, handle mounting groove 56, dog screw 57, regulate locating piece 58, swage base 59, jackscrew plate 60, alignment screw rod 61, alignment running roller 62, alignment slide block 63, packing ring 64, lower bearing pin 65, alignment bearing 66, alignment running roller cover plate 67, alignment locking nut 68, jackscrew plate mounting screw 69, lower aligning mechanism 70, upper aligning mechanism 71, upper pin 72, reducing motor 73, lower wire brush wheel 74, abrasive band 75, driving-belt 76, upper wire brush wheel 77, upper wire brush wheel motor 78, mounting groove 79 and air spring 80.
Such as Fig. 1, Fig. 2 and shown in Figure 3: as described in the two ends on frame 8 tops be provided with protective cover 1, described protective cover 1 matches with the shape of frame 8, one end and the frame 8 of protective cover 1 are hinged, 8 of the inwall of protective cover 1 and frames are provided with air spring 80, and the two ends of described air spring 80 link to each other with inwall and the frame 8 of protective cover 1 respectively.Protective cover 1 is provided with carrying handle, and when the carrying handle of pulling on the protective cover 1, protective cover 1 is separated corresponding to the other end and the frame 8 that are hinged with frame 8, and while air spring 80 can support the protective cover 1 that is separated, and avoids the whereabouts of protective cover 1; When protective cover 1 contacted with frame 8, air spring 80 was compressed, the top that simultaneously protective cover 1 can sealed frame 8.One end of frame 8 convexes with swage location-plate 5 corresponding to the below that protective cover 1 is set, and described swage location-plate 5 is provided with steel wire aligner 6, and the steel wire aligner 6 on the described alignment location-plate 5 is laterally to place.Be provided with the steel wire aligner 6 of vertical placement in the frame 8 corresponding to the top of contiguous swage location-plate 5 one ends, steel wire aligner 6 corresponding cooperations on steel wire aligner 6 in the described frame 8 and the swage location-plate 5 can be pushed stretching to the steel wire of introducing.Top corresponding to contiguous swage 6 in the frame 8 is provided with wire brush wheel, and described wire brush wheel can be rotated, and described wire brush wheel comprises wire brush wheel 77 and lower wire brush wheel 74, and described lower wire brush wheel 74 is positioned at the side-lower of wire brush wheel 77; Upper wire brush wheel 77 is corresponding with the end edge of lower wire brush wheel 74, and upper wire brush wheel 77 and lower wire brush wheel 74 Steel Wire Surface after can be stretching to steel wire aligner 6 extruding is carried out wiper, removes the oxide layer of Steel Wire Surface.Described upper wire brush wheel 77 links to each other with the output shaft of upper wire brush wheel motor 78, and lower wire brush wheel 74 links to each other with the output shaft of lower wire brush wheel motor 25.The output shaft of upper wire brush wheel motor 78 and lower wire brush wheel motor 25 links to each other with connecting plate 26 on the frame 8 by connecting axle 33; Described connecting plate 26 is provided with adjustment hole, and connecting axle 33 is positioned at adjustment hole; When moving in the adjustment hole of connecting axle 33 on connecting plate 26, can regulate wire brush wheel motor 78 and the position of lower wire brush wheel motor 25 in frame 8, thereby the distance of wire brush wheel 77 and 74 end edge of lower wire brush wheel adapts to the requirement of different steel wires in the adjusting.
In order to take in the oxide layer behind upper wire brush wheel 77 and lower wire brush wheel 74 wipers, be provided with dolly 3 in the bottom of frame 8, described dolly 3 is positioned at the below of wire brush wheel 77 and lower wire brush wheel 74; Dolly 3 comprises the compartment and is positioned at the wheel of car bottom; Dolly 3 is in frame 8 interior movements; The oxide layer that falls behind wire brush wheel 77 and lower wire brush wheel 74 wipers can be taken in described compartment.Frame 8 is provided with axle sleeve installing plate 7 corresponding to a side of contiguous lower wire brush wheel 74, and described bearing installing plate 7 vertically is distributed in the frame 8; Described axle sleeve installing plate 7 is provided with axle sleeve 32; Described axle sleeve 32 is installed on the axle sleeve installing plate 7 by the axle sleeve clamp nut; Steel wire is through after upper wire brush wheel 77 and the lower wire brush wheel 74, passes in the main shaft 13 that axle sleeve 32 enters frame 8 other ends.
Described main shaft 13 is positioned at frame 8 corresponding to the top that the wire brush wheel other end is set; Described main shaft 13 is installed on the spindle drum installing plate 38 by spindle drum 16; Described spindle drum installing plate 38 also is vertically to be distributed in the frame 8.The axis of the axis of described spindle drum 16 and axle sleeve 32 is on same straight line.One end of main shaft 13 is installed bearing by main shaft and is installed in the spindle drum 16, and main shaft 13 can rotate relative to spindle drum 16.Main shaft 13 is provided with the rotating turret that is fixedly connected with corresponding to the end of stretching into spindle drum 16, and described rotating turret is enclosed within on the spindle drum 16, and can rotate relative to spindle drum 16.Described rotating turret comprises rolling disc 9 and is positioned at the cover plate 10 of rolling disc 9 ends that described cover plate 10 matches with the shape of rolling disc 9, and cover plate 10 fixes with rolling disc 9.The end of described main shaft 13 fixes with cover plate 10 by connecting shaft cover 18, thereby main shaft 13 is fixedly connected with cover plate 10 and rolling disc 9.Described rotating turret is provided with roller 23, and described roller 23 is at least two; Described roller 23 is evenly distributed on the both sides of rotating turret axis.Roller 23 is installed on the rotating turret by rolling wheel installing shaft 22, and an end and the roller 23 of rolling wheel installing shaft 22 are fixedly connected, and the other end is installed bearing by roller shaft and is installed on the rotating turret.When rotating turret adopts rolling disc 9 and cover plate 10 to consist of, rolling disc 9 and cover plate 10 are corresponding to being respectively equipped with clutch shaft bearing bottom 21 and the second bearing bottom 24 with rolling wheel installing shaft 22 contacted surfaces, described clutch shaft bearing bottom 21 fixes with rolling disc 9, and clutch shaft bearing bottom 21 is positioned at rolling disc 9 corresponding to the opposite side that links to each other with cover plate 10.The second bearing bottom 24 fixes with cover plate 10; Be equipped with roller shaft in described the second bearing bottom 24 and the clutch shaft bearing bottom 21 bearing is installed, after an end of rolling wheel installing shaft 22 passes the second bearing bottom 24, by roller shaft bearing is installed and is installed in 9 of cover plate 10 and rolling discs.Rolling wheel installing shaft 22 is provided with pinion 12 corresponding to the end that is positioned at rotating turret, and described pinion 12 is meshed with gear wheel 11 on being fixedly installed in spindle drum 16; Described gear wheel 11 is positioned at rotating turret.
Such as Fig. 4 with shown in Figure 6: as described in link to each other by abrasive band 75 on the roller 23 on the rotating turret, in order to adjust the rate of tension in the abrasive band 75 on the roller 23, be provided with abrasive band detent mechanism 2 at rotating turret.The structure of described abrasive band detent mechanism 2, as shown in Figure 7 and Figure 8.
Abrasive band detent mechanism 2 comprises positioning base 44, and described positioning base 44 comprises regulating base board 52, and described regulating base board 52 is L-type; Be provided with in the regulating base board 52 and regulate locating piece 58, described adjusting locating piece 58 utilizes dog screw 57 to fix with regulating base board 52.Also be provided with on the described regulating base board 52 and regulate cover plate 54, described adjusting cover plate 54 and 58 of adjusting locating pieces form regulates chute 53.Be provided with adjusting screw(rod) 42 in the described adjusting chute 53, an end of described adjusting screw(rod) 42 stretches in the adjusting chute 53 after passing regulating base board 52; Described adjusting screw(rod) 42 utilizes location adjusting nut 43 to be fastened and connected with positioning base 44.Adjusting screw(rod) 42 is provided with adjusting slider 55 corresponding to stretching into the end of regulating in the chute 53, and an end and the adjusting screw(rod) 42 of described adjusting slider 55 fix, and adjusting slider 55 can regulated chute 53 interior slips.Adjusting slider 55 is concaved with handle mounting groove 56 corresponding to the other end that links to each other with adjusting screw(rod) 42, is provided with regulating handle 46 in the described handle mounting groove 56, and an end of described regulating handle 46 passes handle mounting groove 56, and can be in the 56 interior movements of handle mounting groove.Regulating handle 46 is provided with corresponding to the end that passes handle mounting groove 56 and regulates support 50, and described adjusting support 50 comprises the first location-plate 31 and the second location-plate 48, and described the second location-plate 48 tilt distribution are at an end of the first location-plate 31; Angle between described the second location-plate 48 and the first location-plate 31 axis is the obtuse angle.It is continuous that the second location-plate 48 utilizes handle to be connected bearing pin 47 corresponding to the other end that links to each other with the first location-plate 31 and regulating handle 46.The first location-plate 31 is hinged with rotating turret by location jointed shaft 49 corresponding to the end of contiguous the second location-plate 48; The first location-plate 31 is provided with corresponding to the end away from the second location-plate 48 and regulates roller installing hole 51.Be provided with in the described adjusting roller installing hole 51 and regulate locating shaft 28, an end of described adjusting locating shaft 28 stretches into to be regulated in the roller installing hole 51, and is fixedly connected with the first location-plate 31; Regulate locating shaft 28 and be provided with adjusting roller 27 corresponding to stretching into the other end of regulating roller installing hole 51, described adjusting roller 27 can rotate by relative adjustment locating shaft 28.One side of described adjusting locating shaft 28 is provided with column 37, and described column 37 parallels distribution with adjusting locating shaft 28; Described column 37 links to each other by baffle plate 36 with the end of regulating locating shaft 28.
23 on described adjusting roller 27 and roller link to each other by abrasive band 75, can realize the rotation in abrasive band 75 under the drive of roller 23.Interior when mobile at handle mounting groove 56 when regulating handle 46, because the first location-plate 31 is hinged with rotating turret, can makes adjusting roller 27 on the first location-plate 31 relatively rotate frame and move; Thereby can regulate the rate of tension of regulating the abrasive band 75 on roller 27 and the roller 23, make abrasive band 75 can with the Steel Wire Surface phase close contact of required polishing rust cleaning.Described adjusting roller 27 can also match with elliptical slot by the adjusting connecting plate on the adjusting roller 27 and regulate.Described rolling disc 9 is provided with plug cock head 40 with cover plate 10.During use, steel wire passes from plate shaft 14, and makes steel wire support abrasive band 75, and abrasive band 75 is contacted with the surface of steel wire.Rotating turret and main shaft 13 rotate under the effect of reducing motor 73, when rotating turret rotates relative to spindle drum 16, the gear wheel 11 of pinion 12 on the rolling wheel installing shaft 22 on spindle drum 16 rotates, thereby driving roller 23 can rotate around the axis of gear wheel 11, make roller 23 follow rotating turret and rotate, the axis around gear wheel 11 rotates simultaneously, and then drives the rotation in abrasive band 75, after rotate in abrasive band 75, the oxide layer of Steel Wire Surface can be removed.When steel wire not simultaneously, can regulate according to abrasive band detent mechanism 2 rate of tension in abrasive band 75; Adjust the regulating handle 46 of abrasive band detent mechanism 2, when regulating handle 46 interior when mobile at handle mounting groove 56, because the first location-plate 31 is hinged with rolling disc 9 and cover plate 10, the angle that while the first location-plate 31 and the second location-plate are 48 is the obtuse angle, therefore the movement of regulating handle 46 can make the adjusting roller 27 on the first location-plate 31 rotate around location jointed shaft 49; Contact with abrasive band 75 owing to regulate roller 27, after adjusting roller 75 moves, can regulate the abrasive band 75 that is positioned on adjusting roller 27 and the roller 23, reach the purpose of adjusting abrasive band 75 rates of tension; Abrasive band 75 can be complementary with corresponding steel wire.After abrasive band 75 is adjusted and finished, positioning screw 42 can be fastened and connected with positioning base 44 by location adjusting nut 43, guarantee that abrasive band 75 can keep corresponding duty.
As shown in Figure 9 and Figure 10: be the structural representation of steel wire aligner 6 of the present invention.Described steel wire aligner 6 comprises swage base 59, and the top of described swage base 59 is provided with equally distributed upper aligning mechanism 71, and the bottom of swage base 59 is provided with equally distributed lower aligning mechanism 70.Described upper aligning mechanism 71 is two, and lower aligning mechanism 70 is three; Upper aligning mechanism 71 and lower aligning mechanism 70 corresponding cooperations.Upper aligning mechanism 71 comprises upper pin 72, and an end of described upper pin 72 passes swage base 59, and utilizes alignment locking nut 68 and packing ring 64 to be fastened and connected with swage base 59; The other end of upper pin 72 is equipped with alignment running roller 62 by alignment bearing 66, and described alignment running roller 62 can rotate relative to upper pin 72.Described lower aligning mechanism 70 comprises lower bearing pin 65, and an end of described lower bearing pin 65 passes swage base 59, and utilizes alignment locking nut 68 and packing ring 64 to be fastened and connected with swage base 59; The other end of lower bearing pin 65 is equipped with alignment running roller 62 by alignment bearing 66, and described alignment running roller 62 can rotate relative to lower bearing pin 65; The alignment running roller 62 of described lower bearing pin 65 ends and the alignment running roller 62 of upper pin 72 ends are positioned at the same side of swage base 59; And the alignment running roller 62 corresponding cooperations on upper aligning mechanism 71 and the lower aligning mechanism 70 can be pushed the steel wire that passes 70 of upper aligning mechanism 71 and lower aligning mechanisms stretchingly, are convenient to steel wire is carried out follow-up rust cleaning.
In order to adapt to the needs of different steel wires, described swage base 59 is provided with mounting groove 79 corresponding to the top that upper aligning mechanism 71 is set, and described mounting groove 79 is from the end of swage base 59 to downward-extension.Be provided with alignment slide block 63 in the described mounting groove 79, stretch out outside the mounting groove 79 at the two ends of described alignment slide block 63, and the central location of alignment slide block 63 is in mounting groove 79; Alignment slide block 63 can be in mounting groove 79 interior slips.One end of described upper pin 72 passes alignment slide block 63, and utilizes alignment locking nut 68 and packing ring 64 to be fastened and connected with alignment slide block 63.Swage base 59 is provided with jackscrew plate 60 corresponding to the notch of mounting groove 79, and described jackscrew plate 60 fixes by jackscrew plate mounting screw 69 and swage base 59.Described alignment slide block 63 is provided with alignment screw rod 61 corresponding to the surface of contiguous mounting groove 79 notches, and an end and the alignment slide block 63 of described alignment screw rod 61 fix, and the other end passes jackscrew plate 60, and is fastened and connected with jackscrew plate 60.63 of the bottom land of described mounting groove 79 and alignment slide blocks are provided with the alignment regulating spring, and an end of described alignment regulating spring and the bottom land of mounting groove 79 fix, and the other end and alignment slide block 63 fix, and are used to the adjusting of alignment slide block 63 that active force is provided.Described alignment screw rod 61 can drive alignment slide block 63 in mounting groove 79 interior slips, and when described alignment slide block 63 slided, the alignment running roller 62 on upper pin 72 and the upper pin 72 all can relative sliding; Thereby can regulate the matching relationship of 70 of aligning mechanism 71 and lower aligning mechanisms, adapt to different steel wires.The outer spring of Steel Wire Surface oxide layer when preventing that upper aligning mechanism 71 and 70 pairs of steel wires of lower aligning mechanism from carrying out alignment, alignment running roller 62 on upper aligning mechanism 71 and lower aligning mechanism 70 is equipped with alignment running roller cover plate 67, described alignment running roller cover plate 67 is positioned at the top of corresponding alignment running roller 62 on the aligning mechanism 71, and surrounds alignment running roller 62; The below of corresponding alignment running roller 62 is provided with alignment running roller cover plate 67 on the lower aligning mechanism 71, thereby the oxide layer that can prevent Steel Wire Surface jumps outward, guarantees the environmental protection of the whole course of work.
Such as Fig. 1 ~ shown in Figure 10: during work, steel wire enters corresponding to the end that swage location-plate 5 is set from frame 8, and the steel wire aligner 6 that steel wire is placed by frame 8 upper lateral carries out alignment with the steel wire aligner 6 of frame 8 interior vertical placements.Upper aligning mechanism 71 on the described steel wire aligner 6 and lower aligning mechanism 70 corresponding cooperations; Upper aligning mechanism 71 rotates under the pulling force effect of steel wire with alignment running roller 62 on the lower aligning mechanism 70, and steel wire is pushed stretching, is convenient to follow-up processing to Steel Wire Surface.When gauge of wire not simultaneously, drive the motion of alignment slide blocks 63 and upper pin 72 by alignment screw rod 61, make 70 corresponding cooperations of aligning mechanism 71 and lower aligning mechanism, can push the steel wire of 65 of upper pin 72 and lower bearing pins stretching.Described steel wire enters 74 of wire brush wheel 77 and lower wire brush wheel through behind the steel wire aligner 6, and described upper wire brush wheel 77 is carried out wiper with the surface of 74 pairs of steel wires of lower wire brush wheel, tentatively removes the oxide layer of Steel Wire Surface; Can take in simultaneously the oxide layer of removal by the dolly 3 of frame 8 bottoms.Steel wire is through after upper wire brush wheel 77 and the lower wire brush wheel 74, pass the axle sleeve 32 on the axle sleeve installing plate 7 after, enter in the main shaft 13.Described main shaft 13 is connected with the thread eye of plate shaft 14, and steel wire passes main shaft 13 and plate shaft 14, and abrasive band 75 is positioned on the steel wire simultaneously; When the bottom connection in steel wire and abrasive band 75 after touch, make abrasive band 75 be that the steel wire contact position has a bending, can effectively increase the contact friction force in 75 in steel wire and abrasive band.When the output shaft of reducing motor 73 rotated, main shaft 13 rotated under the driving of reducing motor 73; Because main shaft 13 fixes with rolling disc 9 and the cover plate 10 of rotating turret, the pinion 12 on the rolling wheel installing shaft 22 is meshed with gear wheel 11 on the spindle drum 16; When main shaft 13 rotates, can drive rolling disc 9 and rotate relative to spindle drum 16 with cover plate 10; Because gear wheel 11 is meshed with pinion 12, roller 23 can be simultaneously around the axis rotation of gear wheel 11, and rotate in the abrasive band 75 that can drive on the roller 23, thereby the steel wire that supports abrasive band 75 is polished, and removes the oxide layer of Steel Wire Surface.Rate of tension can be adjusted by abrasive band detent mechanism 2 in described abrasive band 75, adapts to the requirement of different steel wires.The oxide layer of Steel Wire Surface is removed in described abrasive band 75, can take in by cart 4.
One end of frame 8 of the present invention is provided with steel wire aligner 6, and described steel wire aligner 6 can carry out alignment to the steel wire that enters; Tops corresponding to contiguous steel wire aligner 6 in the frame 8 are provided with wire brush wheel, and wire brush wheel can be carried out wiper to the steel wire after steel wire aligner 6 alignments, brush off thereby the oxide layer of Steel Wire Surface tentatively scraped; Steel wire by the wire brush wheel wiper after, penetrate in main shaft 13 and the plate shaft 14 by axle sleeve 32; Described main shaft 13 and plate shaft 14 are hollow structure, and main shaft 13 is provided with primary shaft belt pulley 19, and the primary shaft belt pulley 19 on the main shaft 13 links to each other with the band actuation; Because main shaft 13 fixes with rotating turret, main shaft 13 can drive rotating turret and rotate, and roller 23 and pinion 12 on the rotating turret is rotated, because pinion 12 is meshed with gear wheel 11; Can polish to the steel wire that passes plate shaft 14 under the acting in conjunction of rotating turret and pinion 12 in abrasive band 75 on the roller 23, further remove the oxide layer of Steel Wire Surface; Be provided with abrasive band detent mechanism 2 at rotating turret, adjusting roller on the abrasive band detent mechanism 2 27 links to each other with roller 23 by abrasive band 75, can adjust the rate of tension that contacts between abrasive band 75 and steel wire by regulating handle 46, adapts to the requirement that different steel wires eliminate rust; The bottom of frame 8 is provided with dolly 3 and cart 4, and dolly 3 can be taken in the oxide layer that wire brush wheel is removed Steel Wire Surface; Cart 4 can be taken in the oxide layer that Steel Wire Surface is removed in abrasive band 75, guarantees the safety and environmental protection of whole rust remover, and is easy to install, and rust cleaning efficient is high, reduces use cost, and is safe and reliable.
Claims (8)
1. a steel wire rust removing machine comprises frame (8); The top of an end is provided with the wire brush wheel for the wiper steel wire in the described frame (8), and described wire brush wheel can be rotated; It is characterized in that: be provided with spindle drum (16) corresponding to the top that the wire brush wheel other end is set in the described frame (8), in spindle drum (16), utilize main shaft that bearing is installed main shaft (13) is installed, one end end of described main shaft (13) is equipped with the rotating turret that is fixedly connected with, described rotating turret is enclosed within on the spindle drum (16), and can rotate relative to spindle drum (16); Rotating turret is provided with roller (23), and described roller (23) is installed on the rotating turret by rolling wheel installing shaft (22); One end of rolling wheel installing shaft (22) is fixedly connected with roller (23), and the other end is installed bearing by roller shaft and is installed on the rotating turret, and rolling wheel installing shaft (22) can relatively rotate frame and rotate; The end that rolling wheel installing shaft (22) is positioned at rotating turret is provided with pinion (12), and described pinion (12) is meshed with gear wheel (11) on being fixedly installed in spindle drum (16), and described gear wheel (11) is positioned at rotating turret; Link to each other by the abrasive band (75) that is used for the polishing steel wire between roller (23); The other end of main shaft (13) is provided with primary shaft belt pulley (19), and described primary shaft belt pulley (19) links to each other with the band actuation;
Described rotating turret is provided with abrasive band detent mechanism (2);
Described abrasive band detent mechanism (2) comprises positioning base (44), be provided with adjusting screw(rod) (42) in the described positioning base (44), described adjusting screw(rod) (42) is provided with adjusting slider (55) corresponding to the end of stretching in the positioning base (44), and described adjusting slider (55) can be mobile at positioning base (44); Adjusting slider (55) is provided with regulating handle (46) corresponding to the other end that links to each other with adjusting screw(rod) (42), and an end of described regulating handle (46) passes adjusting slider (55), and can move by relative adjustment slide block (55); Regulating handle (46) is provided with corresponding to the end of stretching out adjusting slider (55) and regulates support (50), and an end of described adjusting support (50) links to each other with regulating handle (46); Regulating support (50) is hinged by alignment pin (49) and rotating turret; Regulate support (50) and be provided with adjusting roller (27), described adjusting roller (27) is installed on the adjusting support (50) by regulating locating shaft (28), regulates roller (27) and can rotate by relative adjustment support (50); Regulating roller (27) links to each other by abrasive band (75) with roller (23).
2. steel wire rust removing machine according to claim 1 is characterized in that: is provided with steel wire aligner (6) corresponding to the end end that wire brush wheel is set on the described frame (8).
3. steel wire rust removing machine according to claim 2, it is characterized in that: described steel wire aligner (6) comprises swage base (59), the top of described swage base (59) is provided with equally distributed upper aligning mechanism (71), and the bottom of swage base (59) is provided with equally distributed lower aligning mechanism (70); Described upper aligning mechanism (71) comprises upper pin (72), one end of described upper pin (72) passes swage base (59), and be fastened and connected with swage base (59), upper pin (72) is provided with alignment running roller (62) corresponding to the end that passes swage base (59), and described upper roll wheel (62) can rotate relative to upper pin (72); Lower aligning mechanism (70) comprises lower bearing pin (65), and an end of described lower bearing pin (65) passes swage base (59), and is fastened and connected with swage base (59); Lower bearing pin (65) is provided with alignment running roller (62) corresponding to the end that passes swage base (59), and the alignment running roller (62) of the alignment running roller (62) of described lower bearing pin (65) end and upper pin (72) end is positioned at the same side of swage base (59); The corresponding cooperation of running roller (62) of upper aligning mechanism (71) and lower aligning mechanism (70).
4. steel wire rust removing machine according to claim 3, it is characterized in that: described swage base (59) is concaved with mounting groove (79) corresponding to the top that upper aligning mechanism (71) is set, be provided with alignment slide block (63) in the described mounting groove (79), described alignment slide block (63) can slide in mounting groove (79); One end of upper pin (72) passes the alignment slide block (63) in the mounting groove (79), and is fastened and connected with alignment slide block (63); Alignment slide block (63) is provided with the alignment screw rod (61) of vertical distribution, described alignment screw rod (61) passes the jackscrew plate (60) of mounting groove (79) notch corresponding to the other end that links to each other with alignment slide block (63), and is fastened and connected with described jackscrew plate (60).
5. steel wire rust removing machine according to claim 1, it is characterized in that: the two ends on described frame (8) top are provided with symmetrical protective cover (1), and the shape of the shape of described protective cover (1) and frame (8) matches; One end of protective cover (1) and frame (8) are hinged; Be provided with air spring (80) between the inwall of protective cover (1) and frame (8), the two ends of described air spring (80) link to each other with inwall and the frame (8) of protective cover (1) respectively.
6. steel wire rust removing machine according to claim 1, it is characterized in that: described main shaft (13) is provided with plate shaft (14) corresponding to the end that rotating turret is installed, described plate shaft (14) is fixedly connected with rotating turret, and the axis of the axis of plate shaft (14) and main shaft (13) is located along the same line; Be equipped with the thread eye that distributes along axis in plate shaft (14) and the main shaft (13), and the interior thread eye of the thread eye in the plate shaft (14) and main shaft (13) is connected.
7. steel wire rust removing machine according to claim 1, it is characterized in that: described frame (8) is provided with dolly (3) corresponding to the below that wire brush wheel is set; Be provided with cart (4) corresponding to the below that rotating turret is set in the frame (8).
8. steel wire rust removing machine according to claim 1, it is characterized in that: be provided with axle sleeve (32) in the described frame (8), described axle sleeve (32) is positioned between spindle drum (16) and wire brush wheel, and the axis of the axis of described axle sleeve (32) and spindle drum (16) is located along the same line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110000248 CN102179751B (en) | 2011-01-04 | 2011-01-04 | Derusting machine of steel wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110000248 CN102179751B (en) | 2011-01-04 | 2011-01-04 | Derusting machine of steel wire |
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| CN102179751A CN102179751A (en) | 2011-09-14 |
| CN102179751B true CN102179751B (en) | 2013-03-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110000248 Expired - Fee Related CN102179751B (en) | 2011-01-04 | 2011-01-04 | Derusting machine of steel wire |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102366936A (en) * | 2011-10-17 | 2012-03-07 | 江苏巨力钢绳有限公司 | Recycling system for mechanical husking powdery substance |
| CN104526516B (en) * | 2015-01-06 | 2017-10-24 | 无锡常欣科技股份有限公司 | Peel off rust remover |
| CN105382666A (en) * | 2015-11-30 | 2016-03-09 | 李长娟 | Polishing device for construction steel bar |
| CN106826501B (en) * | 2017-03-27 | 2019-08-06 | 湖北汽车工业学院 | Self-action steel plate derusting device |
| CN108188893A (en) * | 2017-12-27 | 2018-06-22 | 中车石家庄车辆有限公司 | Bearing rust remover |
| CN109434635A (en) * | 2018-12-28 | 2019-03-08 | 无锡常欣科技股份有限公司 | Rust remover abrasive band dynamic structure |
| CN110936271A (en) * | 2019-10-07 | 2020-03-31 | 浙江谋皮环保科技有限公司 | Steel wire rust removal device |
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| CN101700535A (en) * | 2009-10-28 | 2010-05-05 | 无锡平盛科技有限公司 | Straightening mechanism on wire drawing machine |
| CN202029013U (en) * | 2011-01-04 | 2011-11-09 | 无锡市常欣机电科技有限公司 | Steel wire derusting machine |
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| US5901400A (en) * | 1997-04-09 | 1999-05-11 | Omni Technical Products, Inc. | Brushing apparatus |
| CN2350147Y (en) * | 1998-10-24 | 1999-11-24 | 宜兴市金属制品研究所 | Steel wire surface treatment device |
| JP2003089035A (en) * | 2001-09-17 | 2003-03-25 | Tokyo Seimitsu Co Ltd | Grinding device |
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| CN201026587Y (en) * | 2007-04-02 | 2008-02-27 | 安东石油技术（集团）有限公司 | Device for grinding external wall of oil tube |
| CN201169628Y (en) * | 2008-04-07 | 2008-12-24 | 邹柏青 | Pickling-free zero discharge steel wire derusting machine |
| CN101700535A (en) * | 2009-10-28 | 2010-05-05 | 无锡平盛科技有限公司 | Straightening mechanism on wire drawing machine |
| CN202029013U (en) * | 2011-01-04 | 2011-11-09 | 无锡市常欣机电科技有限公司 | Steel wire derusting machine |
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| CN102179751A (en) | 2011-09-14 |
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