CN102176517A - Lug position device, positive plate manufacturing equipment and manufacturing method - Google Patents
Lug position device, positive plate manufacturing equipment and manufacturing method Download PDFInfo
- Publication number
- CN102176517A CN102176517A CN2010106196987A CN201010619698A CN102176517A CN 102176517 A CN102176517 A CN 102176517A CN 2010106196987 A CN2010106196987 A CN 2010106196987A CN 201010619698 A CN201010619698 A CN 201010619698A CN 102176517 A CN102176517 A CN 102176517A
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- lug
- suction nozzle
- lug position
- positive plate
- anodal matrix
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention relates to a lug position device, which is used for producing a lug position on an anode substrate paved with active substances. The lug position device comprises a positioning substrate, a support frame fixed on the positioning substrate, a suction nozzle formed on the support frame and a vacuum generator connected with the suction nozzle by a pipeline, wherein the positioning substrate is used for positioning the suction nozzle at a predetermined position for producing the lug position. In addition, the invention also relates to positive plate manufacturing equipment adopting the lug position device and a positive plate manufacturing method. In the lug position device, the positive plate manufacturing equipment and the positive plate manufacturing method, the lug position is produced by adopting active substance absorption removal rather than mechanical impacting, so damages to the anode substrate are completely avoided, and the problem of subsequent infirm welding is solved. In addition, a rolling step is performed after an active substance absorption removal step, so the active substances are relatively easier to absorb and remove, and residues are reduced.
Description
[technical field]
The present invention relates to the battery manufacturing, especially relate to a kind of lug position device, positive plate manufacturing equipment and positive plate manufacture method.
[background technology]
In the production process of Ni-MH battery, relate to the manufacturing of positive plate.The manufacture process of tradition positive plate comprises: go up at anodal matrix (nickel normally foams) and get the lug position with headset, on anodal matrix, be paved with one deck active material with starching machine then, with roll squeezer active material is carried out roll-in afterwards, utilize blow gun active material to be blown away at last at place, lug position.
The manufacture process of above-mentioned positive plate has following problem:
The one, traditional headset is that the method that adopts machinery to hit is got the lug position on anodal matrix, and this makes that the weakened that anodal matrix is located in the lug position, serious situation are that place, lug position is punched.In the operation of ensuing soldering polar ear, it is insecure that anodal matrix is connected with lug.
The 2nd, the active material of process roll-in and anodal matrix cohere more firm, adopt blow gun to be difficult to blow clean.
[summary of the invention]
Based on this, be necessary to provide a kind of lug position device that reduces the manufacturing lug position of anodal matrix damage.
A kind of lug position device, be used for being equipped with generation lug position on the anodal matrix of active material, comprise positioning pedestal, be fixed in the bracing frame on the positioning pedestal, the vacuum generator of being located at the suction nozzle on the support frame as described above and being connected with described suction nozzle by pipeline, described positioning pedestal is used for being used to produce the lug bit position with what suction nozzle was positioned to be scheduled to.
Preferably, also comprise the micromatic setting of being located on the bracing frame, described micromatic setting is used to regulate the lifting of bracing frame.
Preferably, described suction nozzle comprises the mouth of front end and the air cavity portion that is communicated with described mouth, and described mouth is that the cross section is the square column tubular of rectangle, and the sectional dimension of described air cavity portion becomes the big and whole tetragonous cone table shape that is gradually along air-breathing direction.
Preferably, the length of described rectangle is littler 0.5 millimeter than the width of lug position.
A kind of positive plate manufacturing equipment also is provided.
A kind of positive plate manufacturing equipment, the last powder device, lug position device and the roll squeezer that comprise the conveyer that is used to transmit anodal matrix, be arranged in order along anodal matrix direction of transfer, described lug position device is used for being equipped with generation lug position on the anodal matrix of active material, comprise the positioning pedestal that be arranged in parallel with described anodal matrix, be fixed in the bracing frame on the positioning pedestal, the vacuum generator of being located at the suction nozzle on the support frame as described above and being connected with described suction nozzle by pipeline, described positioning pedestal is used for being used to produce the lug bit position with what suction nozzle was positioned to be scheduled to.
Preferably, described lug position device also comprises the micromatic setting of being located on the bracing frame, and described micromatic setting is used to regulate the lifting of bracing frame.
Preferably, described suction nozzle can be adjusted to the position of 0.1 millimeter to 0.2 millimeter of the anodal matrix surface of distance by described micromatic setting.
Preferably, described suction nozzle comprises the mouth of front end and the air cavity portion that is communicated with described mouth, and described mouth is that the cross section is the square column tubular of rectangle, and the sectional dimension of described air cavity portion becomes the big and whole tetragonous cone table shape that is gradually along air-breathing direction.
Preferably, the length of described rectangle is littler 0.5 millimeter than the width of lug position.
In addition, also provide a kind of positive plate manufacture method
A kind of positive plate manufacture method comprises the steps: anodal matrix is sent into conveyer, and described anodal matrix is moved along direction of transfer; Described anodal matrix surface is laid one deck active material; In default lug position, described active material is absorbed from described anodal matrix; Described active material is carried out roll-in.
Preferably, the described step that active material is absorbed from anodal matrix specifically comprises: adopt an end of the suction nozzle aligning lug position of rectangular aperture, the length of wherein said rectangular aperture is less than 0.5 millimeter of lug bit width; Absorb and the identical shaped active material of described rectangular aperture, and along with the moving of anodal matrix, the active material of anodal matrix surface is absorbed gradually; When anodal matrix moves to the other end of suction nozzle aligning lug position, stop to absorb.
Above-mentioned lug position device, positive plate manufacturing equipment and positive plate manufacture method, the method that adopts absorption active material rather than machinery to hit generates the lug position, and therefore complete not damaged on the anodal matrix can not produce the follow-up solid problem of lug not prison welding.In addition, because the roll-in step is after absorbing the step of active material, active material is also more easily absorbed, and reduces residual.
[description of drawings]
Fig. 1 is the lug position device of an embodiment;
Fig. 2 is the partial enlarged drawing of A portion among Fig. 1;
Fig. 3 is the schematic top plan view of the positive plate manufacturing equipment of an embodiment;
Fig. 4 is the positive plate manufacture method flow chart of an embodiment;
Fig. 5 is the flow chart of step S300 among Fig. 4.
[embodiment]
Further specify below in conjunction with accompanying drawing.
As shown in Figure 1, be the lug position device of an embodiment.This lug position device is used for being equipped with generation lug position on the anodal matrix 90 of active material.In conjunction with Fig. 3, lug position 920 is roughly the groove of rectangle, is used at the subsequent technique soldering polar ear.
This lug position device comprises positioning pedestal 10, is fixed in the bracing frame 20 on the positioning pedestal 10, the vacuum generator 50 of being located at the suction nozzle 30 on the bracing frame 20 and being connected with suction nozzle 30 by pipeline 40.
Positioning pedestal 10 is used for being used to produce the lug bit position with what suction nozzle 30 was positioned to be scheduled to.On the anodal matrix 90 of not cutting, lug position 920 is the distance of fixed interval each other, and also fixes with the distance of anodal matrix 90 both sides.Positioning pedestal 10 makes the fixed distance of suction nozzle 30 with respect to anodal matrix 90 both sides.
In conjunction with Fig. 2, suction nozzle 30 comprises the mouth 32 of front end and the air cavity portion 34 that is communicated with mouth 32.Mouth 32 is the square column tubular of rectangle for the cross section, and the sectional dimension of air cavity portion 34 becomes the big and whole tetragonous cone table shape that is gradually along air-breathing direction.Suction nozzle 30 is used to absorb the part active material of laying on the anodal substrate 90, makes the lug position 920 that forms groove shaped on the anodal substrate 90.The cross section rectangle length of mouth 32 and the width of lug position 920 are roughly the same, with the satisfactory lug of sucking-off position.Preferred rectangle length is littler 0.5 millimeter than the width of lug position.When suction nozzle 30 is absorbed active materials, can enlarge the zone of absorbing a little, therefore be provided with rectangle length than the width of lug position little 0.5 millimeter comparatively desirable.The width of mouth 30 is then narrower, can increase the suction of suction nozzle 30.
Further, this lug position device also comprises to be located on the bracing frame 20, concrete, is the micromatic setting of being located on the main board 24 60, and micromatic setting 60 is used to regulate the lifting of bracing frame 20.Thereby can regulate suction nozzle 30 liftings.Micromatic setting 60 can adopt multiple mode to realize, as spiral micromatic setting, guide rod micromatic setting, slide rail micromatic setting etc.
As shown in Figure 3, be the schematic top plan view of the positive plate manufacturing equipment of an embodiment.Comprise the conveyer (figure does not show) that is used to transmit anodal matrix 900, conveyer is preferably pole piece carrying roller 80 shown in Figure 1; The last powder device 100, lug position device 200 and the roll squeezer 300 that are arranged in order along anodal matrix 900 direction of transfers.Lug position device 200 is used for being equipped with generation lug position 920 on the anodal matrix 900 of active material.
Last powder device 100 is used for laying one deck active material on anodal matrix 900.Along with anodal matrix 900 moves on conveyer, one deck active material is laid by last powder device 100 gradually in anodal matrix 900 surfaces.
Lug position device 200 comprises the positioning pedestal 210 that be arranged in parallel with anodal matrix 900, is fixed in the bracing frame 220 on the positioning pedestal 210, the vacuum generator (with reference to figure 1) of being located at the suction nozzle 230 on the bracing frame 220 and being connected with suction nozzle 230 by pipeline (with reference to figure 1).
Positioning pedestal 210 is used for being used to produce the lug bit position with what suction nozzle was positioned to be scheduled to.On the anodal matrix 900 of not cutting, lug position 920 is the distance of fixed interval each other, and also fixes with the distance of anodal matrix 900 both sides.Positioning pedestal 210 makes the fixed distance of suction nozzle 230 with respect to anodal matrix 900 both sides.
Further, lug position device 200 also comprises the micromatic setting of being located on the bracing frame 220 (with reference to the micromatic setting 60 in embodiment illustrated in fig. 1), and micromatic setting is used to regulate the lifting of bracing frame 220.Preferably, micromatic setting can be adjusted to suction nozzle 230 position on 0.1 millimeter to 0.2 millimeter on the anodal matrix of distance 900 surfaces.Other structures of lug position device 200 can be provided with reference to embodiment shown in the figure 1.
As shown in Figure 4, be the positive plate manufacture method flow chart of an embodiment.This method comprises the steps:
S100: anodal matrix is sent into conveyer, described anodal matrix is moved along direction of transfer.Conveyer makes anodal matrix move along direction initialization automatically and continuously.
S200: described anodal matrix surface is laid one deck active material.Active material is the part material that constitutes positive plate.Under the drive of conveyer, anodal matrix moves along direction of transfer, and along with the moving of anodal matrix, its surface covers one deck active material gradually.
S300:, described active material is absorbed from described anodal matrix in default lug position.After anodal matrix moves a segment distance, generate the lug bit position in default the needs, with suction nozzle active material is absorbed, and after the lug position forms, stopped to absorb.
S400: described active material is carried out roll-in.Adopt roll squeezer to carry out roll-in.
Wherein step S300 specifically comprises:
S310: adopt an end of the suction nozzle aligning lug position of rectangular aperture, the length of wherein said rectangular aperture is less than 0.5 millimeter of lug bit width.Because the lug position is the groove of a rectangle, its length is extended along the direction that anodal matrix transmits, and adopts the similar rectangle suction nozzle of length and recess width to begin to absorb active material from an end of lug position.
S320: absorb and the identical shaped active material of described rectangular aperture, and along with the moving of anodal matrix, the active material of anodal matrix surface is absorbed gradually.
S330: when anodal matrix moves to the other end of suction nozzle aligning lug position, stop to absorb.
Above-mentioned lug position device, positive plate manufacturing equipment and positive plate manufacture method, the method that adopts absorption active material rather than machinery to hit generates the lug position, and therefore complete not damaged on the anodal matrix can not produce the follow-up solid problem of lug not prison welding.In addition, because the roll-in step is after absorbing the step of active material, active material is also more easily absorbed, and reduces residual.
The above embodiment has only expressed several execution mode of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to claim of the present invention.Should be pointed out that for the person of ordinary skill of the art without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection range of patent of the present invention should be as the criterion with claims.
Claims (11)
1. lug position device, be used for being equipped with generation lug position on the anodal matrix of active material, it is characterized in that, comprise positioning pedestal, be fixed in the bracing frame on the positioning pedestal, the vacuum generator of being located at the suction nozzle on the support frame as described above and being connected with described suction nozzle by pipeline, described positioning pedestal is used for being used to produce the lug bit position with what suction nozzle was positioned to be scheduled to.
2. lug as claimed in claim 1 position device is characterized in that also comprise the micromatic setting of being located on the bracing frame, described micromatic setting is used to regulate the lifting of bracing frame.
3. lug as claimed in claim 1 position device, it is characterized in that, described suction nozzle comprises the mouth of front end and the air cavity portion that is communicated with described mouth, described mouth is that the cross section is the square column tubular of rectangle, and the sectional dimension of described air cavity portion becomes the big and whole tetragonous cone table shape that is gradually along air-breathing direction.
4. lug as claimed in claim 3 position device is characterized in that the length of described rectangle is littler 0.5 millimeter than the width of lug position.
5. positive plate manufacturing equipment, it is characterized in that, comprise the conveyer that is used to transmit anodal matrix, the last powder device that is arranged in order along anodal matrix direction of transfer, lug position device and roll squeezer, described lug position device is used for being equipped with generation lug position on the anodal matrix of active material, comprise the positioning pedestal that be arranged in parallel with described anodal matrix, be fixed in the bracing frame on the positioning pedestal, the vacuum generator of being located at the suction nozzle on the support frame as described above and being connected with described suction nozzle by pipeline, described positioning pedestal are used for being used to produce the lug bit position with what suction nozzle was positioned to be scheduled to.
6. require 5 described positive plate manufacturing equipments as claim, it is characterized in that, described lug position device also comprises the micromatic setting of being located on the bracing frame, and described micromatic setting is used to regulate the lifting of bracing frame.
7. require 6 described positive plate manufacturing equipments as claim, it is characterized in that, described suction nozzle can be adjusted to the position of 0.1 millimeter to 0.2 millimeter of the anodal matrix surface of distance by described micromatic setting.
8. require 5 described positive plate manufacturing equipments as claim, it is characterized in that, described suction nozzle comprises the mouth of front end and the air cavity portion that is communicated with described mouth, described mouth is that the cross section is the square column tubular of rectangle, and the sectional dimension of described air cavity portion becomes the big and whole tetragonous cone table shape that is gradually along air-breathing direction.
9. require 8 described positive plate manufacturing equipments as claim, it is characterized in that, the length of described rectangle is littler 0.5 millimeter than the width of lug position.
10. a positive plate manufacture method is characterized in that, comprises the steps:
Anodal matrix is sent into conveyer, described anodal matrix is moved along direction of transfer;
Described anodal matrix surface is laid one deck active material;
In default lug position, described active material is absorbed from described anodal matrix;
Described active material is carried out roll-in.
11. positive plate manufacture method as claimed in claim 10 is characterized in that, the described step that active material is absorbed from anodal matrix specifically comprises:
Adopt an end of the suction nozzle aligning lug position of rectangular aperture, the length of wherein said rectangular aperture is less than 0.5 millimeter of lug bit width;
Absorb and the identical shaped active material of described rectangular aperture, and along with the moving of anodal matrix, the active material of anodal matrix surface is absorbed gradually;
When anodal matrix moves to the other end of suction nozzle aligning lug position, stop to absorb.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106196987A CN102176517A (en) | 2010-12-31 | 2010-12-31 | Lug position device, positive plate manufacturing equipment and manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106196987A CN102176517A (en) | 2010-12-31 | 2010-12-31 | Lug position device, positive plate manufacturing equipment and manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102176517A true CN102176517A (en) | 2011-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010106196987A Pending CN102176517A (en) | 2010-12-31 | 2010-12-31 | Lug position device, positive plate manufacturing equipment and manufacturing method |
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| CN (1) | CN102176517A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5314544A (en) * | 1993-05-18 | 1994-05-24 | Saft America, Inc. | High-speed non-destructive cleaning of metal foam substrate of electromechanical cell electrodes |
| CN2696138Y (en) * | 2003-11-05 | 2005-04-27 | 邝达辉 | Equipment for manufacturing electrode by dry process |
| CN101562247A (en) * | 2009-06-03 | 2009-10-21 | 辽宁九夷三普电池有限公司 | Method for reserving welding spots of alkaline battery positive terminal tab by wet slurry |
| CN201430179Y (en) * | 2009-06-29 | 2010-03-24 | 邹平铭波电源有限公司 | Rechargeable battery positive plate powder blowing device |
| CN101728520A (en) * | 2009-12-15 | 2010-06-09 | 深圳市倍特力电池有限公司 | Method for preparing nickel battery |
-
2010
- 2010-12-31 CN CN2010106196987A patent/CN102176517A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5314544A (en) * | 1993-05-18 | 1994-05-24 | Saft America, Inc. | High-speed non-destructive cleaning of metal foam substrate of electromechanical cell electrodes |
| CN2696138Y (en) * | 2003-11-05 | 2005-04-27 | 邝达辉 | Equipment for manufacturing electrode by dry process |
| CN101562247A (en) * | 2009-06-03 | 2009-10-21 | 辽宁九夷三普电池有限公司 | Method for reserving welding spots of alkaline battery positive terminal tab by wet slurry |
| CN201430179Y (en) * | 2009-06-29 | 2010-03-24 | 邹平铭波电源有限公司 | Rechargeable battery positive plate powder blowing device |
| CN101728520A (en) * | 2009-12-15 | 2010-06-09 | 深圳市倍特力电池有限公司 | Method for preparing nickel battery |
Non-Patent Citations (1)
| Title |
|---|
| 未知: "碱性电池设备", 《中国有色网-资讯中心》 * |
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Application publication date: 20110907 |