CN102175722A - Device for detecting broken wire of steel cord - Google Patents

Device for detecting broken wire of steel cord Download PDF

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Publication number
CN102175722A
CN102175722A CN 201110031717 CN201110031717A CN102175722A CN 102175722 A CN102175722 A CN 102175722A CN 201110031717 CN201110031717 CN 201110031717 CN 201110031717 A CN201110031717 A CN 201110031717A CN 102175722 A CN102175722 A CN 102175722A
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CN
China
Prior art keywords
reed
steel cord
test column
frame
detection
Prior art date
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Granted
Application number
CN 201110031717
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Chinese (zh)
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CN102175722B (en
Inventor
陈雨峰
陈顺华
庄超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Gaohe Electro Mechanical Equipment Co ltd
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JIANGSU GAOHE ELECTRO-MECHANICAL EQUIPMENT Co Ltd
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Application filed by JIANGSU GAOHE ELECTRO-MECHANICAL EQUIPMENT Co Ltd filed Critical JIANGSU GAOHE ELECTRO-MECHANICAL EQUIPMENT Co Ltd
Priority to CN2011100317179A priority Critical patent/CN102175722B/en
Publication of CN102175722A publication Critical patent/CN102175722A/en
Application granted granted Critical
Publication of CN102175722B publication Critical patent/CN102175722B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention provides a device for detecting a broken wire of a steel cord, comprising a rack and two broken wire detecting assemblies, wherein the rack is door-shaped, and a door cavity for the transit of the steel cord is arranged at the middle part of the rack; the broken wire detecting assemblies are symmetrically arranged at two sides of the door cavity on the rack; each broken wire detecting assembly comprises a detection pillar, a reed and a detection sheet; the detection pillar is vertically arranged on the rack through a fixing nut on the upper end and an insulating sleeve is sleeved on the detection pillar in contact with the rack; the outer end of the reed is arranged on the rack and the reed is horizontally arranged below the detection pillar; and the detection sheet is arranged at the inner end of the reed and a semi-circle hole for the transit of the steel cord is arranged at the inner end of the detection sheet. The device provided by the invention is reasonable in structure, convenient for operation and high in broken wire detection rate and has the advantages of increasing the work efficiency and effectively guaranteeing the product quality of the steel cord.

Description

Steel cord circuit wire detecting device
Technical field
The present invention relates to a kind of pick-up unit of steel cord, particularly a kind of steel cord circuit wire detecting device.
Background technology
The steel cord is the main framework material of automobile radial, and it is to be made through operations such as drawing, sth. made by twisting thighs by many steel wires.In the production run process, phenomenons such as fracture of wire, drum silk, wire vent bending happen occasionally, and this not only makes the intensity of steel cord decline to a great extent, and the more important thing is big shortening in the serviceable life that makes the automobile radial, also exists serious potential safety hazard.Can show steel cord fracture of wire detect normally adopt manually the steel cord receive around the time estimate, not only labor strength is big, work efficiency is low, and omission is also unavoidable, the product quality of steel cord can not get guaranteeing.
Summary of the invention
For overcoming the deficiencies in the prior art part, the invention provides a kind of rational in infrastructure, easy to operate, effectively improve work efficiency, guarantee the steel cord circuit wire detecting device of product quality.
The technical solution adopted for the present invention to solve the technical problems is: comprise frame and fracture of wire detection components; Described frame is a shape, and its middle part is provided with the door chamber of passing through for the steel curtain; Two groups of fracture of wire detection components are loaded on the frame of both sides, chamber symmetrically; Described fracture of wire detection components includes test column, reed and detection lug; Described test column by its upper end hold-down nut vertically be loaded on the frame, and frame between test column on be equipped with insulating sleeve; The outer end of described reed is loaded on the frame, and reed is the below that is horizontally disposed with and is positioned at test column; Detection lug is equipped with in the inner at above-mentioned reed, and the inner of detection lug offers the semicircle orifice that passes through for the steel cord.
The big 0.15-0.80mm of radius of the steel cord that radius ratio detected of the semicircle orifice of being offered on the above-mentioned detection lug.
Gap between above-mentioned horizontally disposed reed and the test column lower end is 1--2mm.
During work, be connected with the warning device of peripheral hardware after the test column series connection with above-mentioned two groups of fracture of wire detection components.The semicircle orifice of the detection lug of two fracture of wire detection components constitutes the circular hole that leaves the space, and the steel cord passes through in above-mentioned circular hole from bottom to top; When bending or fracture of wire, drum silk situation appearred in the steel cord, detection lug was by to lifting, and drove reed and upwards lift with the lower end of test column and contact, thus make alarm toot ring, detect the situations such as fracture of wire of tapping cord exactly.
Further, for guaranteeing the contact and the functional reliability of separating between test column and the reed, be with spring in the outside, bottom of above-mentioned test column; The upper end and the insulation sleeve of this spring fix, and its lower end is provided with contact head; This contact head between the lower end and reed of test column, and and the lower end of test column between leave the gap of 1--3mm, be provided with screw corresponding to the contact head place on the reed.Like this, under normal circumstances, contact head is because the effect of spring, is separated with the lower end of test column; And when situations such as fracture of wire occurring when the steel cord, the last screw on the reed at first upwards lifts contact head, and contact head overcomes that the resistance of spring is up to contact with the lower end of test column, thereby makes alarm work.
Further, be provided with the compacting screw that connects reed and frame, on this compacting screw, be equipped with the compacting spring that is pressed on the reed, thereby under normal circumstances, reed is lifted on unlikely by the pressuring action of compacting spring in the inboard, outer end of above-mentioned reed.
The invention has the beneficial effects as follows: rational in infrastructure, easy to operate, improved work efficiency, fracture of wire verification and measurement ratio height has guaranteed the product quality of steel cord effectively.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the vertical view of Fig. 1.
Among the figure, 1 for frame, 1-1 for a door chamber, 2 for test column, 3 for hold-down nut, 4 for insulation sleeve, 5 for spring, 6 for contact head, 7 for bearing pin, 8 for reed, 9 for detection lug, 9-1 be that semicircle orifice, 10 is the compacting screw for compacting spring, 13 for last screw, 12 for steel cord, 11.
Embodiment
The invention will be further described below in conjunction with accompanying drawing.
Steel cord circuit wire detecting device of the present invention comprises frame 1 and fracture of wire detection components; Described frame is a shape, and its middle part is provided with the door chamber 1-1 that passes through for the steel cord; Two groups of fracture of wire detection components are loaded on the frame 1 of 1-1 both sides, chamber symmetrically; Described fracture of wire detection components includes test column 2, reed 8 and detection lug 9; Described test column 2 by its upper end hold-down nut 3 vertically be loaded on the frame 1, and frame 1 between test column 2 on be equipped with insulating sleeve 4; The outside, bottom at test column 2 is with spring 5; The upper end of this spring 5 and insulation sleeve 4 fix, and its lower end is provided with contact head 6, leave the gap of 1--2mm between the lower end of contact head 6 and test column 2.The outer end of described reed 8 is loaded on the frame 1 by bearing pin 7, and reed 8 is the below that is horizontally disposed with and is positioned at test column 2; Be provided with screw 11 corresponding to contact head 6 places on the reed 8.In the inner of above-mentioned reed 8 detection lug 9 is housed, the inner of detection lug 9 offers the semicircle orifice 9-1 that passes through for steel cord 10, and the big 0.15-0.80mm of radius of the steel cord 10 that radius ratio detected of semicircle orifice 9-1.
During work, be connected with the warning device of peripheral hardware after test column 2 series connection with above-mentioned two groups of fracture of wire detection components.The semicircle orifice 9-1 formation one of the detection lug 9 of two fracture of wire detection components leaves the circular hole in space, and steel cord 10 passes through in above-mentioned circular hole from bottom to top; When bending or fracture of wire, drum silk situation appear in steel cord 10, detection lug 9 quilts are to lifting, and drive reed 8 reaches to go up on the screw 11 and lifts, and contact head 6 upwards lifted with the lower end of test column 2 contact, thereby make alarm toot sound, detect the situations such as fracture of wire of tapping cord 10 exactly.

Claims (5)

1. steel cord circuit wire detecting device is characterized in that: comprise frame and fracture of wire detection components; Described frame is a shape, and its middle part is provided with the door chamber of passing through for the steel curtain; Two groups of fracture of wire detection components are loaded on the frame of both sides, chamber symmetrically; Described fracture of wire detection components includes test column, reed and detection lug; Described test column by its upper end hold-down nut vertically be loaded on the frame, and frame between test column on be equipped with insulating sleeve; The outer end of described reed is loaded on the frame, and reed is the below that is horizontally disposed with and is positioned at test column; Detection lug is equipped with in the inner at above-mentioned reed, and the inner of detection lug offers the semicircle orifice that passes through for the steel cord.
2. steel cord circuit wire detecting device according to claim 1 is characterized in that: the big 0.15--0.80mm of radius of the steel cord that radius ratio detected of the semicircle orifice of being offered on the above-mentioned detection lug.
3. steel cord circuit wire detecting device according to claim 1 is characterized in that: the gap between above-mentioned horizontally disposed reed and the test column lower end is 1--2mm.
4. steel cord circuit wire detecting device according to claim 1 is characterized in that: the outside, bottom at above-mentioned test column is with spring; The upper end and the insulation sleeve of this spring fix, and its lower end is provided with contact head; This contact head between the lower end and reed of test column, and and the lower end of test column between leave the gap of 1--3mm, be provided with screw corresponding to the contact head place on the reed.
5. according to claim 1 or 4 described steel cord circuit wire detecting devices, it is characterized in that: be provided with the compacting screw that connects reed and frame in the inboard, outer end of above-mentioned reed, on this compacting screw, be equipped with the compacting spring that is pressed on the reed.
CN2011100317179A 2011-01-30 2011-01-30 Device for detecting broken wire of steel cord Expired - Fee Related CN102175722B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011100317179A CN102175722B (en) 2011-01-30 2011-01-30 Device for detecting broken wire of steel cord

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011100317179A CN102175722B (en) 2011-01-30 2011-01-30 Device for detecting broken wire of steel cord

Publications (2)

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CN102175722A true CN102175722A (en) 2011-09-07
CN102175722B CN102175722B (en) 2012-05-02

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104713908A (en) * 2015-03-18 2015-06-17 青岛森麒麟轮胎有限公司 Exposed steel wire detection device of tire forming machine
CN104833330A (en) * 2015-05-06 2015-08-12 张家港市骏马钢帘线有限公司 Cord thread detection device
CN114083367A (en) * 2021-10-18 2022-02-25 江西瑞顺超细铜线科技协同创新有限公司 Copper facing fibre production is with to fibre surface treatment device

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CN2887870Y (en) * 2006-04-06 2007-04-11 大连华锐股份有限公司 Steel wire breakage real-time detection system of coke oven exchange system
CN200947094Y (en) * 2006-09-15 2007-09-12 哈尔滨工业大学深圳研究生院 Steel wire nondestructive detection device based on Hall sensor array
CN201012998Y (en) * 2007-02-27 2008-01-30 江苏兴达钢帘线股份有限公司 Stubble checkout device
JP2009122074A (en) * 2007-11-19 2009-06-04 Hitachi Ltd Flaw detector of wire rope
JP2009143678A (en) * 2007-12-14 2009-07-02 Hitachi Ltd Rope inspecting device of elevator
CN201309995Y (en) * 2009-03-13 2009-09-16 湖北福星科技股份有限公司 Steel cord broken wire detector
CN201327466Y (en) * 2008-12-16 2009-10-14 江阴法尔胜钢铁制品有限公司 Wire-breaking detection device of steel stranded wire
CN202023104U (en) * 2011-01-30 2011-11-02 江苏高和机电制造有限公司 Broken cord detection device of steel curtain cords

Patent Citations (9)

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Publication number Priority date Publication date Assignee Title
CN2771853Y (en) * 2005-03-18 2006-04-12 煤炭科学研究总院上海分院 Visible instrument for wirerope detection
CN2887870Y (en) * 2006-04-06 2007-04-11 大连华锐股份有限公司 Steel wire breakage real-time detection system of coke oven exchange system
CN200947094Y (en) * 2006-09-15 2007-09-12 哈尔滨工业大学深圳研究生院 Steel wire nondestructive detection device based on Hall sensor array
CN201012998Y (en) * 2007-02-27 2008-01-30 江苏兴达钢帘线股份有限公司 Stubble checkout device
JP2009122074A (en) * 2007-11-19 2009-06-04 Hitachi Ltd Flaw detector of wire rope
JP2009143678A (en) * 2007-12-14 2009-07-02 Hitachi Ltd Rope inspecting device of elevator
CN201327466Y (en) * 2008-12-16 2009-10-14 江阴法尔胜钢铁制品有限公司 Wire-breaking detection device of steel stranded wire
CN201309995Y (en) * 2009-03-13 2009-09-16 湖北福星科技股份有限公司 Steel cord broken wire detector
CN202023104U (en) * 2011-01-30 2011-11-02 江苏高和机电制造有限公司 Broken cord detection device of steel curtain cords

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《轮胎工业》 19960831 ScanTech Corporation 早期检测钢丝帘线和胎圈钢丝错位的磁位移传感器 499-500 1-5 第16卷, 第8期 2 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104713908A (en) * 2015-03-18 2015-06-17 青岛森麒麟轮胎有限公司 Exposed steel wire detection device of tire forming machine
CN104833330A (en) * 2015-05-06 2015-08-12 张家港市骏马钢帘线有限公司 Cord thread detection device
CN114083367A (en) * 2021-10-18 2022-02-25 江西瑞顺超细铜线科技协同创新有限公司 Copper facing fibre production is with to fibre surface treatment device

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Address after: 224051 No. 666 Yingbin Road, Nanyang Economic Zone, Jiangsu, Yancheng City

Applicant after: Jiangsu Gaohe Electro-mechanical Equipment Co.,Ltd.

Address before: 224051 No. 666 Yingbin Road, Nanyang Economic Zone, Jiangsu, Yancheng City

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Address after: 224051 No. 666 Yingbin Road, Nanyang Economic Zone, Jiangsu, Yancheng City

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Granted publication date: 20120502

CF01 Termination of patent right due to non-payment of annual fee