CN102173192B - Iron wax-printing cylinder - Google Patents
Iron wax-printing cylinder Download PDFInfo
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- CN102173192B CN102173192B CN 201010625110 CN201010625110A CN102173192B CN 102173192 B CN102173192 B CN 102173192B CN 201010625110 CN201010625110 CN 201010625110 CN 201010625110 A CN201010625110 A CN 201010625110A CN 102173192 B CN102173192 B CN 102173192B
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Abstract
The invention relates to an iron wax-printing cylinder consisting of an iron inner tube, a steel-plate-coated outer cover or an iron outer cover, a bulkhead keyway and a bulkhead, wherein the bulkhead keyway is arranged in the iron inner tuber, the outer cover is sleeved outside the iron inner tube, the outer tube is formed by coating an iron plate outside the iron inner tube or sleeving an iron tube outside the iron inner tube, and decorative patterns are directly engraved on the iron plate or the iron tube. The iron wax-printing cylinder has the characteristics of reasonable structure, lower cost, clear and full patterns, convenience for machining, electroplating corrosion pollution prevention, energy conservation, emission reduction, environment friendliness, flexibility of replacement, convenience for use and the like; in particular, the wax printing cylinder adopts a cylinder with an iron structure and a wax-printing roller, thus copper material is largely saved, manufacturing process is simplified, the cost is reduced, quality and grade of products are increased, and plumpness and precision of patterns are ensured; and the iron wax-printing cylinder disclosed by the invention is an ideal special matching device for printing and wax-printing procedures.
Description
Technical field
The present invention relates to is dyeing stamp production equipment, more particularly is to print the snuff tube about the irony of stamp, the special-purpose cylindrical fireworks of seal wax operation, flower version during printing and dyeing, true Batik cloth are processed.
Background technology
Usually stamp, seal wax special equipment adopt cylinder roller, copper roller, steel tire copper facing roller to carry out stamp, seal wax known to the people.Wherein, cylinder roller nickel wire netting commonly used is made, though in light weight, output is big, service life is short, and use cost is higher, and frequent the replacing caused the wasting of resources, and the plumpness of flower type is also low, and fineness is poor, directly influences product quality; The copper roller is directly to corrode decorative pattern at the copper roller, and its cost of manufacture costliness, roller is heavier, service life is longer, and the decorative pattern saturation degree is good, and changing flower type kind can increase cost significantly, causes the cost of finished fabric higher; Steel tire copper facing roller is to be with copper plate at the steel tire, corrodes decorative pattern at copper plate, saves copper material, and, cost light than the copper roller hangs down, but fabrication cycle is long, energy consumption is big, electroplating wastewater is difficult to handle, and also has problems such as contaminated environment.Growth along with stamp, seal wax and true Batik cloth output, the further expansion of international market, improve the competition of product style, quality, kind, class, be present dyeing in stamp, the energy-saving and emission-reduction of seal wax operation, reduce and produce and use cost, the pressing for of improve production efficiency and product quality.
Summary of the invention
The object of the present invention is to provide and a kind ofly can eliminate above-mentioned shortcoming, have rational in infrastructure, cost is lower, clear patterns is full, easy to process, exempt bimatallic corrosion pollution, energy-saving and emission-reduction, environmental, the irony seal snuff tube of changing characteristics such as flexible, easy to use.Especially adopt stamp, the seal wax roller of irony structure, saved copper material widely, simplified manufacture craft, reduced cost, improved the quality of products and class, having guaranteed colored type plumpness and fineness, is desirable stamp, the special-purpose assorted device of seal wax operation.
Irony of the present invention seal snuff tube be by the irony inner tube of a tyre, steel plate is coated or the iron pipe cover tire, silently take on groove and silently constituting, it is to leave silently keyway in the irony inner tube of a tyre, this inner tube of a tyre is with cover tire outward, this cover tire is coated iron plate or be with iron pipe outside the inner tube of a tyre, directly scribes decorative pattern on this iron plate or iron pipe.The described irony inner tube of a tyre is to select the iron pipe tire for use, and cover tire selects for use steel plate coated or add the hot jacket iron pipe.The described irony inner tube of a tyre is to select the iron pipe tire for use, and diameter is about: 50mm-500mm, cover tire select for use steel plate coated or add the hot jacket iron pipe.Preferably diameter is about: 200mm-350mm; Cover tire selects for use steel plate coated or add the hot jacket iron pipe.Seal wax roller of the present invention is to have adopted: (1) iron construction substitutes full copper roller or steel tire steel plating tire steel structure, and (2) low-carbon steel plate material package is applied or added the hot jacket iron pipe and substituted copper material.Described cover tire selects for use steel plate coated or add the hot jacket iron pipe, directly carves flower making plate on the irony roller.The medium carbon steel of keyway is arranged silently at the cylindrical fireworks two ends, the irony inner tube of a tyre adopts seamless steel pipe or iron plate to roll, adopt connected modes such as welding, buckle, socket, bonding, grafting, riveted joint between the irony inner tube of a tyre and the cover tire, at the skin of irony cylindrical fireworks coated low carbon steel plate or add the hot jacket iron pipe again, its cladding method: steel plate is pressed arc,, connect with electric welding steel plate and irony inner tube of a tyre chucking with jig, car is milled to needed specification, send the engraving operation.Wherein, the operating process of engraving: engraving use glue spraying → bake → sensitization → electrolytic etching method, wherein, the glue spraying quality is advisable to ensure the quality of products with the control corrosion rate, and the corrosion back, can be delivered for use after checking on the quality to remove burr with diamond polishing.
Irony seal snuff tube be by the irony inner tube of a tyre, steel plate is coated or the iron pipe cover tire, silently keyway and silently waiting constitutes, it is to leave silently keyway in the irony inner tube of a tyre, this inner tube of a tyre is with cover tire outward.This cover tire is coated iron plate or be with iron pipe outside the inner tube of a tyre, directly scribes decorative pattern on this iron plate or iron pipe, and wherein, the irony inner tube of a tyre is selected the iron pipe tire for use, and diameter is about: 50mm-500mm is preferably 200mm-350mm; Cover tire selects for use steel plate coated or add the hot jacket iron pipe,
In seal wax roller manufacturing technology, the present invention has adopted: (1) iron construction substitutes full copper roller or steel tire steel plating tire steel structure; (2) the low-carbon steel plate material package is applied or is added the hot jacket iron pipe and substituted copper material.Above-mentioned novel irony structure cylindrical fireworks are namely directly carved flower making plate on the irony roller.The result of use that has reached irony seal snuff tube and copper pattern roller is identical, because the hardness of iron is higher than copper, therefore, irony flower roller is more durable than copper pattern roller.
Its version and method for production: the medium carbon steel that there is a keyway at cylindrical fireworks 1 two ends silently 3, its effect are that to be complementary and to support roll body in the cylindrical fireworks axle be iron tire 1; Iron tire 1 adopts thick seamless steel pipe or the iron plate of 6-15 millimeter to roll, and its material is mild steel; Adopt connected modes such as welding, buckle, socket, bonding, grafting, riveted joint between the irony inner tube of a tyre 1 and the cover tire, preferably select for use the electric welding welding comparatively firm.
The irony inner tube of a tyre 1 can directly be spent the type engraving, is used for seal wax operation.For further reduce cost the skin of irony roller 1 more coated 0.5-5 millimeters thick low carbon steel plate or add the hot jacket iron pipe, its cladding method: 1,0.5-5 millimeters thick steel plate is pressed arc; 2, special mould clamp makes steel plate and iron tire tightly block the jail; 3, the argon arc welding welding is two times, and guarantees the seamless pore-free of welding; 4, whether postwelding entire body face knocks checking in conjunction with tight; 5, car is milled to needed specification, send the engraving operation.Should strictly observe working specification at engraving and in using: 1, engraving uses glue spraying → bake → sensitization → electrolytic etching method, will note the glue spraying quality especially, and the control corrosion rate is to ensure the quality of products.2, corrosion back with diamond polishing to remove burr; 3, can be delivered for use after checking on the quality;
The present invention is that example just can be used repeatedly repeatedly guaranteeing to have reduced cost significantly under the product prerequisite with coated 0.5-5 millimeters thick steel plate, and its cost of preresearch estimates only is 1/20th of copper facing cylindrical fireworks.
The present invention has difference because using steel its thermal conductivity factor of matter and copper, therefore in use will control heating-up temperature well, and keeps the uniformity of heating temperature, and doctor pressure is moderate evenly with the product quality that is guaranteed.
Seal wax roller is the isolated plant that true Batik cloth is produced in mechanization continuously, the true Batik cloth of serialization mechanical type at fabric through the roller seal wax machine seal wax → wax that dyes → get rid of → dye wax line → move back wax → operations such as secondary stamp to process.Its characteristics: (1) output height, improve hundred times than manual production; (2) color is rich and gaudy, and flower shape is rough; (3) the two sides pattern of cloth is identical; (4) there are identical irregular wax line and polychrome wax line in the two sides of cloth.Mechanization is produced true Batik cloth continuously and has been widened international markets such as Europe, Africa, along with the development of technology product quality improves constantly, the bright-coloured more colored type of color is fuller, demand for the market of satisfying true snuff cloth, energy-efficient production equipment is to produce true Batik cloth to guarantee, the anti-figured cloth of present true wax has become the upper-class main garment material in Africa, the symbol that it is identity that people look true wax dress ornament.
Irony seal snuff tube of the present invention has solved for a long time, prints the defective that wax copper roller exists, and reduces the cost of manufacture of roller cylindrical fireworks widely; Improve the durability of roller cylindrical fireworks; The problem of environmental pollution of having avoided the waste water in the plated copper structure manufacturing process to bring.Having saved copper material, simplified manufacture craft, reduced cost, improved the quality of products and class, guaranteed colored type plumpness and fineness, is desirable stamp, the special-purpose assorted device of seal wax operation.
Description of drawings
Fig. 1: irony seal snuff barrel structure schematic diagram
Fig. 2: irony seal snuff tube cross-sectional view
Among the figure: the 1-irony inner tube of a tyre, 2-cover tire, 3-be keyway silently
The specific embodiment
Further specify structure of the present invention by reference to the accompanying drawings:
Novel irony structure cylindrical fireworks shown in Fig. 1-2 are namely directly carved flower making plate on the irony roller, the result of use that has reached irony seal snuff tube and copper pattern roller is identical, because the hardness of iron is higher than copper, therefore, irony flower roller is more durable than copper pattern roller.Its version: the medium carbon steel that there is a keyway 3 at cylindrical fireworks 1 two ends silently, its effect is that to be complementary and to support roll body in the cylindrical fireworks axle be iron tire 1; Iron tire 1 adopts thick seamless steel pipe or the iron plate of 6-15 millimeter to roll, and its material is mild steel; Adopt connected modes such as welding, buckle, socket, bonding, grafting, riveted joint between the irony inner tube of a tyre 1 and the cover tire, preferably select for use the electric welding welding comparatively firm.
Embodiment: for further reduce cost the skin of irony roller 1 more coated 0.5-5 millimeters thick low carbon steel plate or add the hot jacket iron pipe, its cladding method: 1,0.5-5 millimeters thick steel plate is pressed arc; 2, special mould clamp makes steel plate and iron tire tightly block the jail; 3, the argon arc welding welding is two times, and guarantees the seamless pore-free of welding; 4, whether postwelding entire body face knocks checking in conjunction with tight; 5, car is milled to needed specification, send the engraving operation.
Should strictly observe working specification at engraving and in using: 1, engraving uses glue spraying → bake → sensitization → electrolytic etching method, will note the glue spraying quality especially, and the control corrosion rate is to ensure the quality of products.2, corrosion back with diamond polishing to remove burr; 3, can be delivered for use after checking on the quality.
Claims (7)
1. an irony is printed the snuff tube, it is characterized in that it being by the irony inner tube of a tyre, coated iron plate or iron pipe cover tire, keyway and silently constituting silently, it is to leave silently keyway in the irony inner tube of a tyre, this inner tube of a tyre is with cover tire outward, this cover tire is coated iron plate or be with iron pipe outside the inner tube of a tyre, directly scribes decorative pattern on this iron plate or iron pipe.
2. irony seal snuff tube as claimed in claim 1 is characterized in that the described irony inner tube of a tyre is to select the iron pipe tire for use, and cover tire is selected for use and added the hot jacket iron pipe.
3. irony seal snuff tube as claimed in claim 1 or 2 is characterized in that the described irony inner tube of a tyre is to select the iron pipe tire for use, and its diameter is: 50mm-500mm, cover tire select for use and add the hot jacket iron pipe.
4. irony seal snuff tube as claimed in claim 1 or 2 is characterized in that the described irony inner tube of a tyre is to select the iron pipe tire for use, and its diameter is: 200mm-350mm; Cover tire is selected coated iron plate for use or is added the hot jacket iron pipe.
5. irony as claimed in claim 1 seal snuff tube is characterized in that described cover tire is replaced by: adopt the low-carbon steel plate material package to apply or add the hot jacket iron pipe.
6. irony as claimed in claim 1 is printed snuff tube method for production, it is characterized in that having at the cylindrical fireworks two ends medium carbon steel of keyway silently, the irony inner tube of a tyre adopts iron plate to roll, adopt between the irony inner tube of a tyre and the cover tire welding, buckle, socket, bonding, peg graft or the connected mode of riveted joint, coated iron plate or band add the hot jacket iron pipe again at the skin of the irony inner tube of a tyre, its cladding method: iron plate is pressed arc, with jig iron plate and the irony inner tube of a tyre are tightened, connect with electric welding, car is milled to needed specification, send the engraving operation.
7. irony as claimed in claim 6 is printed snuff tube method for production, it is characterized in that the operating process of carving: engraving uses glue spraying → bake → sensitization → electrolytic etching method, wherein, note the glue spraying quality, and the control corrosion rate is to ensure the quality of products, the corrosion back, can be delivered for use after checking on the quality to remove burr with diamond polishing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010625110 CN102173192B (en) | 2009-12-27 | 2010-12-26 | Iron wax-printing cylinder |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910255787.5 | 2009-12-27 | ||
| CN200910255787 | 2009-12-27 | ||
| CN 201010625110 CN102173192B (en) | 2009-12-27 | 2010-12-26 | Iron wax-printing cylinder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102173192A CN102173192A (en) | 2011-09-07 |
| CN102173192B true CN102173192B (en) | 2013-09-25 |
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ID=44516532
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010207015096U Expired - Lifetime CN202098083U (en) | 2009-12-27 | 2010-12-26 | Iron wax-printing and pattern-printing drum |
| CN 201010625110 Active CN102173192B (en) | 2009-12-27 | 2010-12-26 | Iron wax-printing cylinder |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010207015096U Expired - Lifetime CN202098083U (en) | 2009-12-27 | 2010-12-26 | Iron wax-printing and pattern-printing drum |
Country Status (1)
| Country | Link |
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| CN (2) | CN202098083U (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202098083U (en) * | 2009-12-27 | 2012-01-04 | 青岛凤凰印染有限公司 | Iron wax-printing and pattern-printing drum |
| CN102555419B (en) * | 2011-12-02 | 2014-06-04 | 南充嘉美印染有限公司 | Method for wax printing by carving and printing of iron roller and method for processing iron roller |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1442894A1 (en) * | 2003-01-29 | 2004-08-04 | Fuji Photo Film Co., Ltd. | Support for lithographic printing plate and presensitized plate and method of treating presensitized plate |
| EP1486347A1 (en) * | 2003-06-12 | 2004-12-15 | Fuji Photo Film B.V. | Aluminium alloy substrate for lithographic printing plate and method for producing the same |
| CN201021972Y (en) * | 2007-03-03 | 2008-02-13 | 山东欣特瑞塑胶有限公司 | Roller special for emulating PVC yarn product |
| CN201442394U (en) * | 2009-08-10 | 2010-04-28 | 山东同大镍网有限公司 | roller for printing |
| CN202098083U (en) * | 2009-12-27 | 2012-01-04 | 青岛凤凰印染有限公司 | Iron wax-printing and pattern-printing drum |
-
2010
- 2010-12-26 CN CN2010207015096U patent/CN202098083U/en not_active Expired - Lifetime
- 2010-12-26 CN CN 201010625110 patent/CN102173192B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1442894A1 (en) * | 2003-01-29 | 2004-08-04 | Fuji Photo Film Co., Ltd. | Support for lithographic printing plate and presensitized plate and method of treating presensitized plate |
| EP1486347A1 (en) * | 2003-06-12 | 2004-12-15 | Fuji Photo Film B.V. | Aluminium alloy substrate for lithographic printing plate and method for producing the same |
| CN201021972Y (en) * | 2007-03-03 | 2008-02-13 | 山东欣特瑞塑胶有限公司 | Roller special for emulating PVC yarn product |
| CN201442394U (en) * | 2009-08-10 | 2010-04-28 | 山东同大镍网有限公司 | roller for printing |
| CN202098083U (en) * | 2009-12-27 | 2012-01-04 | 青岛凤凰印染有限公司 | Iron wax-printing and pattern-printing drum |
Also Published As
| Publication number | Publication date |
|---|---|
| CN202098083U (en) | 2012-01-04 |
| CN102173192A (en) | 2011-09-07 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent for invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 266043, Yongping Road 4, Licang District, Shandong, Qingdao Applicant after: Qingdao Phoenix Printing & Dyeing Co., Ltd. Address before: 266600 No. 108 Longkou West Road, Laixi, Shandong, Qingdao Applicant before: Qingdao Phoenix Printing & Dyeing Co., Ltd. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170616 Address after: 266600, Yongping Road 4, Licang District, Shandong, Qingdao Co-patentee after: QINGDAO PHOENIX PRINTING DYEING CO., LTD. Patentee after: Qingdao Phoenix Printing & Dyeing Co., Ltd. Address before: 266043, Yongping Road 4, Licang District, Shandong, Qingdao Patentee before: Qingdao Phoenix Printing & Dyeing Co., Ltd. |