Summary of the invention
The present invention aims to provide a kind of dijection injection mold, has formed the quadric injection mould flowing space preferably in less space, and the mobile smoothness of mould material when having guaranteed quadric injection mould has effectively improved the injection moulding quality and the efficient of dijection injection mold.
To achieve these goals, according to an aspect of the present invention, provide a kind of dijection injection mold, having comprised: quiet mould part has the first quiet mould and the second quiet mould that is connected with the first quiet mould; The dynamic model part, having with mold center's line is the structure that the center is symmetrically distributed, and comprises male model plate and bottom plate; Dynamic model part winding mold tool center line rotatably is provided with; The first quiet mould partly cooperates formation first shaping area with dynamic model, and first shaping area has the first colour solid forming cavity, is used for moulding first colour solid; The second quiet mould partly cooperates formation second shaping area with dynamic model, and second shaping area has the second colour solid forming cavity, is used for moulding second colour solid; First shaping area comprises: first flow is arranged on the die joint of male model benevolence; First adaptor is arranged on the first quiet mould, has the tapered channel that is communicated to first flow from injection machine; Second shaping area comprises: second runner, be arranged on the mother module core die joint of the second quiet mould, and corresponding with first flow; Second adaptor is arranged on the second quiet mould, has the tapered channel that is communicated to second runner from injection machine, and the passage internal diameter of second adaptor is greater than the passage internal diameter of the first adaptor corresponding position.
Further, between the caster of the first quiet mould and upper mounted plate, be provided with liftout plate about in the of the 3rd; Between the caster of the second quiet mould and upper mounted plate, be provided with liftout plate about in the of the 4th; On liftout plate about in the of the 3rd, be set with master mold side thimble.
Further, be set with the return push rod on the liftout plate up and down at liftout plate about in the of the 3rd and the 4th.
Further, upper mounted plate and the 3rd up and down liftout plate, be provided with liftout plate about in the of the 3rd and the 4th the 4th about between the liftout plate about the elastic device that ejects of liftout plate.
Further, have first in the position of the corresponding first colour solid forming cavity of first flow and advance cast gate, first advance cast gate respectively correspondence be arranged on the mother module core of male model Renhe.
Further, have second in the position of the corresponding second colour solid forming cavity of second runner and advance cast gate, second advances cast gate is positioned on the male model benevolence, and is connected with second runner.
Further, first advances cast gate and second and advances cast gate and be isosceles triangle.
Further, mould has the ultrasonic unit of the disconnected cast gate of shake.
Further, mould has a plurality of formed product chamber.
According to technical scheme of the present invention, the passage internal diameter of second adaptor that is positioned at second shaping area is greater than the passage internal diameter of first adaptor that is positioned at first shaping area, the second colour solid mould material when making moulding for the second time can enter in the runner by second adaptor, in less spatial dimension, realized the unimpeded of the injection mould stream second time, simplify the structural manufacturing process of quadric injection mould, improved injection moulding efficient.The runner of moulding for the first time is positioned at the male model side, and the runner of moulding for the second time is positioned at the master mold side, misplaces by runner and has realized the reasonable deploying of runner, has realized the reasonably optimizing of dijection injection moulding, helps reducing cost.Be provided with ejecting mechanism in quiet mould side, can prevent that product is bonded at master mold, guarantee the success of dijection moulding.
The specific embodiment
Hereinafter will describe the present invention with reference to the accompanying drawings and in conjunction with the embodiments in detail.Need to prove that under the situation of not conflicting, embodiment and the feature among the embodiment among the application can make up mutually.
As shown in Figure 1,, comprise first colour solid 10, have a plurality of at the groove of first colour solid, 10 spaced surfaces distribution and the inner chamber that is communicated with a plurality of grooves according to the embodiment of dual-color plastic rod of the present invention; Second colour solid 11 is filled in the groove of first colour solid 10, and has the kernel that adapts with first colour solid, 10 cavity shapes; First colour solid 10 and second colour solid 11 all are formed in one.First colour solid 10 and second colour solid 11 are and disconnect fully on each mating surface that shape is distributed in handle.First colour solid 10 and second colour solid 11 have level and smooth continuous surface texture.This kind injecting products intersects combination except all presenting striated structure spaced apart as other the several surfaces the side surface of flowing lumen, make to win between the colour solid 10 and second colour solid 11.The dijection injecting products of this structure is difficult to finish with Shooting Technique, and therefore, product of the present invention has higher manufacturability, presents double-colored preferably mixed structure and outward appearance, and in conjunction with tightr, structure is more firm, has better durability.Level and smooth continuous surface texture makes the dual-color plastic rod have better feel and comfort.
As Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and shown in Figure 7,, comprise quiet mould part 20 and the dynamic model part 30 that matches with quiet mould part 20 according to dijection injection mold of the present invention.Wherein quiet mould part 20 comprises that the first quiet mould 21 and second quiet mould 22, the first quiet moulds 21 are connected with the second quiet mould 22.The first quiet mould 21 has first caster 212 and is arranged on the first interior mother module core 213 of die cavity of first caster 212, on the die joint of first mother module core 213, have first and advance cast gate 312, correspondence is positioned at first on the male model benevolence die joint and advances cast gate 312 setting, and with corresponding first adaptor 211 in the runner position of male model side.First adaptor 211 has tapered channel, and this tapered channel makes mould stream flow into first flow 311 and to carry out injection moulding from advancing cast gate from injection machine in order to be communicated with the first flow 311 on injection machine injection hole and the die joint that is arranged on male model benevolence 31.In the present embodiment, first flow 311 comprises sprue and the runner that stretches out to the formed product chamber from sprue for being positioned at the half round runner on the male model benevolence, after mould flows to sprue, flows to the formed product chamber from runner, finally enters in the forming cavity.Injection mold of the present invention is not provided with runner on first mother module core 213.
Be provided with mould pin 29 at first caster, 212 back sides; mould pin 29 is arranged between the upper mounted plate 24 of first caster 212 and quiet mould part 20; the place, both sides of the edge respectively has one; because injection mold of the present invention is the dijection injection mold; therefore; also be provided with a mould pin 29 in the quiet mould part of mould middle part; mould pin 29 not only plays the effect of location caster and upper mounted plate 24; can also between caster and upper mounted plate 24, reserve mobile space; so that the master mold ejecting structure is installed; form and prevent that preferably product from gluing master mold mechanism, improve the qualification rate and the production efficiency of product.The first quiet mould 21 and second quiet mould 22 shared mould pin 29 and upper mounted plate 24.Between first caster 213 of the first quiet mould 21 and upper mounted plate 24, be provided with ejecting mechanism, here be liftout plate 25 about in the of the 3rd, liftout plate 25 is positioned at mould pin 29 formed mobile spaces about in the of the 3rd, be set with a plurality of master mold side thimbles 251 on it, the structure that this master mold side thimble 251 has when matched moulds and the housing surface shape of the first colour solid forming cavity adapts, so that make thimble product when ejecting product have less top trace, can keep outward appearance preferably.
On liftout plate 25 about in the of the 3rd, be set with return push rod 27, when carrying out matched moulds, if reach certain distance between the male and female template, return push rod 27 will contact with the male model plate earlier, drives under the impetus of male model plate then that liftout plate 25 is repositioned to the formed product position about in the of the 3rd.Between liftout plate 25 about in the of the 3rd and upper mounted plate 24, also be provided with the elastic device 28 that liftout plate 25 about in the of the 3rd is ejected.In the present embodiment, this elastic device 28 is a limit spring.After the beginning die sinking, under the elastic reaction of limit spring, liftout plate 25 limited springs are released about in the of the 3rd, under the promotion of the master mold side thimble 251 on the liftout plate 25 about in the of the 3rd, product are stayed the male model side then, so that carry out the injection moulding second time.
The structure of the structure of the second quiet mould 22 and the first quiet mould 21 is similar, its difference is, at first be the cavity body structure and the first colour solid forming cavity cavity body structure in first mother module core 213 and inequality of the second colour solid forming cavity of second mother module core 221, in the second colour solid forming cavity, not only reserved the required cavity of moulding second colour solid 11, also reserved the required cavity of moulding first colour solid 10, when matched moulds, because first colour solid 10 keeps, and with male model benevolence 31 matched moulds, first colour solid 10, male model benevolence 31 and 221 common cooperations of second mother module core have formed the second colour solid forming cavity.The second quiet mould also comprises second caster 223, and is arranged on second runner 2211 on the die joint of second mother module core 221.In the present embodiment, second runner 2211 comprises sprue and the runner that stretches out to the formed product chamber from sprue for being arranged on the half round runner on the mother module core, after mould flows to sprue, flows to the formed product chamber from runner, finally enters in the forming cavity.Second runner 2211 corresponds to first flow 311 and is provided with.Be provided with second in the position of second runner, the 2211 corresponding second colour solid forming cavities and advance cast gate 2212, the second and advance cast gate 2212 and be positioned on the male model benevolence 31, and be connected with second runner 2211.
The second quiet mould 22 also comprises second adaptor 222, has the tapered channel that is connected to second runner 2211 from injection machine, and the passage internal diameter of second adaptor 222 is greater than the passage internal diameter of first adaptor, 211 corresponding positions.Preferably, the passage internal diameter of second adaptor 222 is 2mm greater than the passage internal diameter minimum of first adaptor, 211 corresponding positions, could guarantee that like this mould material can smoothly flow the mould material of second colour solid from the passage between the residual mould material of second adaptor 222 and first adaptor 211.The installation site of outer shroud second adaptor 222 is provided with corresponding to first adaptor 211, makes the central axis winding mold tool center symmetry of its central axis and first adaptor 211.Between second caster 223 of the second quiet mould 22 and upper mounted plate 24, be provided with liftout plate 26 about in the of the 4th, here it should be noted that, be that thimble is not set on the liftout plate 26 about in the of the 4th, in addition, its structure is identical with liftout plate 25 about in the of the 3rd, have return push rod 27 equally, have limit spring 28 equally.
According to dijection injection mold of the present invention, the ultrasonic unit that also comprises the disconnected cast gate of shake can guarantee to have between colloid that cast gate is residual and the product and disconnects effect preferably, can not cause damage to the cast gate place of advancing of product, and can increase work efficiency, improve product quality.
From figure, it can also be seen that, according to the dijection injection mold of the embodiment of the invention, it is the structure that the center is symmetrically distributed that dynamic model part 30 has with mold center's line, comprises male model plate 36 and bottom plate 35, and being supported between male model plate 36 and the bottom plate 35, and the mould pin 37 that is oppositely arranged.Dynamic model part 30 winding mold tool centers rotatably are provided with, the first quiet mould 21 cooperates formation first shaping area with dynamic model part 30, this first shaping area is used for moulding first colour solid 10, the second quiet mould 22 cooperates formation second shaping area with dynamic model part 30, this second shaping area is used for moulding second colour solid 11, in the male model benevolence 31 of dynamic model part 30, be provided with advance and retreat and insert 331, advance and retreat are inserted and 331 are in the state of stretching out when moulding first colour solid 10, and and the first quiet mould 21 between form the cavity of moulding first colour solid 10; When moulding second colour solid 11, be in retracted mode, and and the second quiet mould 22 and first colour solid between form the cavity of moulding second colour solid 11.Insert 331 size of advance and retreat decide according to the structure of product, and preferably, insert 331 size of advance and retreat is identical with the inner chamber size of first colour solid 10, the cavity of first mother module core, 213 formation moulding, second colour solid 11 of itself and first quiet mould 21 sides.Preferably, advance and retreat are inserted 331 apex structure should be identical with the structure of the bottom surface of final products, reaches predetermined effect with the product that guarantees finally to come out.
Dynamic model part 30 also comprises liftout plate 32 about in the of first, in the mould pin that the is oppositely arranged 37 formed spaces between male model plate 36 and bottom plate 35, and can move up and down; Also comprise liftout plate 33 about in the of second, be arranged on the upside of liftout plate 32 about in the of first, and can move up and down in the liftout plate 32 formed spaces up and down at two mould pin that are oppositely arranged 37 and male model plate 36 and first, advance and retreat are inserted and 331 are fixedly installed on about in the of second on the liftout plate 33.Downside at liftout plate 33 about in the of second is provided with the slide block 34 that tilts to cooperate and can skid off to liftout plate 33 outsides about in the of second with liftout plate about in the of second 33, slide block 34 is slidably disposed on respectively on the bottom plate 35 of dynamic model part 30 of first shaping area and second shaping area, and the first quiet mould 21 is provided with the driving lever 23 that cooperates with slide block 34.Here it should be noted that the driving lever 23 that cooperates with slide block 34 can not be set on the second quiet mould 22, otherwise make advance and retreat 331 states that are in contraction of inserting can't be implemented in moulding second colour solid 11 time.
Sliding rail edge at slide block 34 is provided with stop screw 341.Stop screw 341 is installed on the sliding rail outward flange of slide block 34 after slide block 34 is installed, be used for limiting the sliding distance of slide block 34, the determining of the sliding distance of slide block 34 according to slide block 34 and second insert 331 advance and retreat distance and fixed of the angle that cooperates of the inclination between the liftout plate 33 and advance and retreat up and down.Advance and retreat insert 331 when being in retracted mode and male model benevolence 31 have equal height, and and male model benevolence 31 between be interference fits.In order to have guaranteed molding effect preferably, and burr can not appear, advance and retreat insert 331 and male model benevolence 31 between height tolerance and matched in clearance tolerance be preferably in the 0.01mm.
Be set with anti-dislocation pin 351 on the bottom plate 35 of first shaping area of dynamic model part 30, anti-dislocation pin 351 passes advance and retreat and inserts 331, and stretches into advance and retreat and insert in the first colour solid forming cavity of formation between 331 and the first quiet mould 21.Bottom at anti-dislocation pin 351 is provided with headless screw 352, and the pin 351 of will preventing misplacing holds out against and is fixed on the bottom plate 35.Anti-dislocation pin 351 can be used for preventing that die from misplacing the orientation or be convenient to find the die cavity that need revise when repairing a die, can speed production efficient, improve the speed that repairs a die.On liftout plate 32 about in the of first, be set with a plurality of along the equally distributed male model side of product length direction thimble 321, can guarantee when product ejects stressed evenly, can not damage product.Has the concavo-convex location structure that cooperates between the male model plate 36 of dynamic model part 30 and the caster of quiet mould part 20.In an embodiment of the present invention, this location structure is to be arranged on the projection on the male model plate 36 and to be positioned on the caster and corresponding to the sunk part of projection position, when matched moulds, projection matches with sunk part, has guaranteed the quality of fit of feature die.
First advances cast gate 312 corresponding quiet moulds does not have mold insert to stop, second advances cast gate 2212 has mold insert to stop when the first shaping area moulding, so that reserve the position, and uses when annotating second mould after the dynamic model turnback, helps staying and into waters the space, finishes moulding for the second time.Preferably, the shape of two cast gates is isosceles triangle.
Screw 361 is the returning device of liftout plate 33 about in the of second, and the degree of depth of its depression is the travel position of screw 361.When minute mould, under the effect that ejects of liftout plate 33 about in the of second, screw 361 stretches out certain altitude, then when carrying out matched moulds, under the effect of caster, screw 361 beginnings walking downwards, and then drive liftout plate 33 playback about in the of second, effectively prevented the stuck phenomenon of liftout plate 33 about in the of second, the security that has improved the mould matched moulds.
In order to accelerate production speed, bring into play the advantage of dijection injection mold of the present invention as far as possible, dijection injection mold of the present invention has a plurality of formed product chamber, can a plurality of products of one-shot forming.
The course of work according to dijection injection mold of the present invention is as follows:
Dynamic model part 30 is finished according to mould assembling der group dress, then by be arranged on bolt hole on the bottom plate 35 and KO hole with the dynamic model partial fixing on injection machine.
Quiet mould part 20 is finished according to mould assembling der group dress, by the construction bolt hole on the upper mounted plate 24 quiet mould part 20 is fixedly mounted on the injection machine then, and adaptor is connected for corresponding injection machine mould material interface.
The control injection machine is drawn close dynamic model part 30 to quiet mould part 20, and realizes matched moulds, carries out injection moulding then.In quiet mould side, because the existence of return push rod 27, when matched moulds arrives certain position, return push rod 27 just can contact with male model plate 36, and under the impetus of male model plate 36, carry out return, and drive about in the of the 3rd liftout plate 25 and the 4th up and down liftout plate 26 do returning movement, when finishing matched moulds, the 3rd about about the liftout plate 25 and the 4th liftout plate 26 also finish revert action.Since driving lever 23 only exists and the first quiet mould 21 on, therefore, under the effect of driving lever 23, in the matched moulds process, the slide block 34 of the dynamic model that cooperates with the first quiet mould 21 part is drawn close to mold center, under the effect of inferring on inclined-plane, the liftout plate 33 about in the of second that is positioned at first shaping area that cooperates with the first quiet mould 21 moves upward, driving advance and retreat disposed thereon inserts and 331 moves upward, after finishing matched moulds, this group advance and retreat are inserted and 33 are in the state that stretches out, and complement each other to form the first colour solid forming cavity of moulding first colour solid 10 with the male model benevolence 31 that is positioned at first shaping area and first mother module core 213, carry out injection moulding then, the first colour solid mould material that will be connected with first adaptor 211 injects mould by injection machine, the mould material flows into the first flow 311 that is positioned on the male model benevolence 31 through first adaptor 211, flowing into first of each first colour solid forming cavity respectively along first flow 311 then advances in the cast gate 312, and advance cast gate 312 by first and carry out injection moulding, pass through abundant material feeding then, pressurize, make the mould material fully flow to the various piece of the first colour solid forming cavity, finish injection moulding first colour solid 10.
When carrying out the branch mould, the injection machine that is connected with dynamic model part 30 begins to retreat, driving dynamic model part 30 retreats, in the separated process of feature die, under the effect of the driving lever 23 that is positioned at first shaping area, slide block 34 beginnings are to the direction motion of deviating from mould, correspondingly, liftout plate 33 beginnings descend gradually about in the of second, the advance and retreat that drive is positioned at first shaping area 331 withdrawals of inserting, when slide block 34 moves to the precalculated position, promptly during the position of stop screw 341, the insert die joint of 331 upper surface, edge and male model benevolence 31 of advance and retreat is in the same plane.Under the effect of drawing the material pin, product is left on the male model side.
Same, when minute mould, owing to be subjected to the elastic reaction of limit spring, liftout plate 26 meetings separately moving about the liftout plate 25 and the 4th about in the of the 3rd along with feature die to the male model side direction, under the impetus of the master mold side thimble 251 on the liftout plate 25 about in the of the 3rd, first colour solid 10 also can be to the male model lateral movement, thereby makes first colour solid 10 be retained in the male model side, can prevent effectively that product from gluing master mold.When moving to the bottom position of caster, under the obstruction effect of caster, liftout plate 25 stop motions about in the of the 3rd, and static with first caster 212, detach the master mold side fully until the male model side.
After finishing injection moulding for the first time, under the effect of injection machine, dynamic model part 30 Rotate 180 degree, first colour solid of finishing after the injection moulding is for the first time followed dynamic model partial rotation 180 degree of finishing injection moulding for the first time, and goes in second shaping area.Left residual mould material is cut off from flow field end after this moment of the injection moulding for the first time, so that be the moving slot milling of mould materials flow of the injection moulding second time.
When carrying out second time injection moulding, still carry out matched moulds earlier.When carrying out matched moulds, dynamic model part 30 is drawn close to quiet mould part 20, and the part that has first colour solid 10 on it is positioned at the position corresponding with the second quiet mould 22.Because driving lever 23 exists only in first quiet mould 21 sides, therefore during matched moulds, insert 331 position of the advance and retreat that are positioned at second shaping area can not change, and 331 the cavity that stays in first colour solid 10 that is retracted in still keeps because advance and retreat are inserted after the first time, moulding was finished.
When finishing matched moulds, second adaptor 222 be enclosed within moulding for the first time on the residual mould material, and leave the moving space of enough mould materials flows.Because the first flow 311 inflow die cavitys of injection mo(u)lding for the first time from being positioned at the male model side, therefore, when second time injection moulding, first flow 311 still has been full of residual mould material.Therefore, the runner of injection moulding for the second time is second runner 2211 that is arranged on the mother module core, can guarantee that the mould material has the good mobility energy after entering second runner 2211.
Carry out the injection moulding second time after finishing matched moulds, be connected to the mould material place of second colour solid 11 by second adaptor 222, the mould material of second colour solid 11 enters second runner 2211 through second adaptor 222 then, the mould material that enters in second runner 2211 advances in the cast gate 2212 inflows second colour solid forming cavity from being arranged on second on the male model benevolence 31, because second advances cast gate 2212 when first time moulding and unoccupied, be not communicated with the runner of the moulding first time yet, therefore remain unimpeded, use in the time of can be for second time injection moulding.
The mould material of second colour solid advances cast gate 2212 through second runner 2211 and second and flows in the second colour solid forming cavity, through abundant material feeding and pressurize, finishes injection moulding at last.
Carry out die sinking then, by injection machine feature die is separated, owing to draw the effect of material pin, product is stayed the male model side, promote liftout plate 32 about in the of first by the push rod on the injection machine then, and then drive is positioned at, and the male model side thimble 321 on the liftout plate 32 moves upward about in the of first, product behind the quadric injection mould is ejected, the product that will have residual runner mould material is then handled through ultrasonic unit, the mould material shake that to enter the cast gate place is disconnected, simultaneously can not damage product and advance cast gate, make product have preferable quality.
As can be seen from the above description, the above embodiments of the present invention have realized following technique effect: according to technical scheme of the present invention, have between the dichromatism material of dual-color plastic rod to be and disconnect the surface that shape distributes fully, and the dichromatism material all is formed in one.The dynamic model of dijection injection mold partly is provided with advance and retreat and inserts, these advance and retreat are inserted and are arranged on about in the of second on the liftout plate, move with liftout plate about in the of second, and when moulding first colour solid, be in the state of stretching out, when moulding second colour solid, be in retracted mode, like this, when moulding second colour solid, the retraction because advance and retreat are inserted, first colour solid was placed the part of inserting of advancing and retreat originally and had just been had inner chamber, this inner chamber is communicated with the groove that each spaced surface of first colour solid distributes, when carrying out second time injection moulding, the mould material flows in each groove from inner chamber, and second colour solid and first colour solid are closely linked, and presents striated pattern spaced apart spaced apart on the surface.Advance and retreat are inserted and adjusted its height up and down by the slide block that cooperates with its inclination, and are simple in structure, easily and effectively, are convenient to operation.Quality of fit when the location structure between the male and female template further improves the moulding of male and female die, thus the formed product precision improved.
The above is the preferred embodiments of the present invention only, is not limited to the present invention, and for a person skilled in the art, the present invention can have various changes and variation.Within the spirit and principles in the present invention all, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.