Injection mold and manufacture method thereof
Technical field
The present invention relates to a kind of injection mold, especially a kind of improved injection moulding tool is carried out at the sprue gate, also relate to a kind of manufacture method of injection mold.
Background technology
Injection mold is a critical component of making plastic product, and mould is provided with die cavity, and plastics enter die cavity by cast passage and sprue gate.Sprue gate and cast passage are the parts of mould, that is to say, mould itself, formation sprue gate and cast passage, die cavity wall etc. all are to be made by commaterial.Generally, a cover injection mold will be made thousands of plastic products, sometimes even more.In the process of injection moulding work, sprue gate and cast passage will be through repeatedly pouring into a mould work under the environment of high pressure-temperature, breakage will appear in sprue gate and cast passage, if breakage is not in time repaired, underproof situation appears in the plastic product after will making it, for example can make the position, sprue gate of plastic product depression occur, especially pour into a mould some plastics building blocks and some relatively more accurate plastic products, it is higher to go out the inferior probability of ready-made article, the building block that has cylindrical salient point, the position at its place, sprue gate are very easy to occur underproof situation.Because sprue gate and cast passage and mould are one, just repair and a whole set of mould must be dismantled damaged position, patch work is very difficult, and is not only consuming time but also consume power.If situation about cannot repair, then the monoblock mold insert will be scrapped, and only owing to repairing the sprue gate and pouring into a mould passage and scrap the monoblock mold insert, waste very much, and will make a same mold insert again and want spended time, man power and material.
Summary of the invention
The objective of the invention is to disclose a kind of injection mold that can be convenient for changing the cast chipware, improve die life and saving cost, also disclose a kind of manufacture method of injection mold.
A kind of injection mold comprises die ontology, it is characterized in that, described mould is provided with a detachable cast chipware.
Described cast chipware is provided with sprue gate and cast passage, and described mould is provided with the cast chipware hole that can assemble the cast chipware, and the charging aperture of die cavity is just in time aimed at the sprue gate of cast chipware.
Cast chipware hole tight fit on described cast chipware and the mould.
Described cast chipware is a cylinder, pours into a mould the chipware hole accordingly and also is cylinder.
Described cast chipware is to be that the steel of Cr12MOV are made by grade of steel.
Compare with traditional injection mold, the present invention has following advantage and beneficial effect.
1. has the injection mold of being independent of cast chipware, the cast chipware has formed sprue gate and cast passage, the cast chipware can separate easily with a whole set of mould, when the cast chipware influences plastic shaping in course of work appearance wearing and tearing, just can pull down the cast chipware and change from mould, time saving and energy saving in actual applications.
2. because cast chipware and injection mold are not to be made into same integral body, and the cast chipware is for a whole set of mould, its volume is far smaller than die ontology, the making material of then pouring into a mould chipware can adopt the higher steel of hardness, can improve the degree of anti-damage of cast chipware so greatly, and need not all to adopt the high steel of hardness to a whole set of mould, also greatly reduce the cost of manufacture of mould.In addition, usually mould all needs to heat-treat, the monoblock mold insert is because volume ratio is bigger, heat-treat and be not easy processing, effect is not ideal, only needs now the cast chipware is heat-treated and improved its hardness, and cast chipware volume is very little, usually only be slightly larger than finger, heat-treat very easy safety.
3. when the damage of cast chipware, then can enable standby cast chipware, whole cast chip is changed, the cast chipware that fit on is brand-new just can continue to use entire die, and needn't be as prior art, the monoblock mold insert need be changed very economical with materials and cost, very environmental protection.
A kind of manufacture method of injection mold, make mould earlier, and at die cavity charging aperture position reservation cavity, make the cast chipware again, and to the cast chipware process, the size that is machined to the cast chipware just can be carried out tight fit with the cavity of reserving, and is processed with sprue gate and cast passage in the cast chipware, and the sprue gate is just corresponding with the die cavity charging aperture.The cast chipware is made for the Cr12MOV steel by grade of steel, and other parts of mould are that the steel of 3Cr13 are made by grade of steel.
Description of drawings
Below in conjunction with accompanying drawing the present invention is described in detail.
Fig. 1 is a structure cross-sectional schematic of the present invention.
Fig. 2 is that the present invention pours into a mould the chipware stereogram.
Wherein 1. die ontologies among the figure, 2. cast chipware, 3. sprue gate, 4. cast passage, 5. charging aperture, the 6. cast chipware hole of die cavity.
The specific embodiment
See figures.1.and.2, order of the present invention is that a kind of can reaching changed the injection mold of pouring into a mould chipware, improving die life and saving cost easily.The present invention improves the cast position at injection mold die cavity charging aperture 5 places.On die ontology, be provided with a detachable cast chipware 2.Traditional injection mold is that this part is made an integral body with die ontology, innovation part of the present invention then is to be an individual components that is independent of die ontology 1 with this partial design, promptly pour into a mould chipware 2, certainly all be provided with sprue gate 3 and cast passage 4 on the cast chipware 2, die ontology 1 is provided with the cast chipware hole 6 that can assemble cast chipware 2, cast chipware hole 6 on cast chipware 2 and the mould 1 links together by tight fit, promptly pour into a mould chipware 2 and be anchored on the die ontology 1, the charging aperture 5 of die cavity is just in time aimed at the sprue gate 3 of cast chipware 2.The design of the optimum of the shape of cast chipware 2 is to be made as cylinder, and pouring into a mould chipware hole 6 accordingly equally also is cylinder.The optimal selection of making material of cast chipware is that to adopt grade of steel be that the steel of Cr12MOV are made.Has the injection mold of being independent of cast chipware, the cast chipware has formed sprue gate and cast passage, the cast chipware can separate easily with a whole set of mould, when cast chipware 2 influences plastic shaping in course of work appearance wearing and tearing, just can pull down cast chipware 2 and change from mould 1, time saving and energy saving in actual applications.Because cast chipware and injection mold are not to be made into same integral body, and the cast chipware is for a whole set of mould, its volume is far smaller than die ontology, the making material of then pouring into a mould chipware can adopt the higher steel of hardness, can improve the degree of anti-damage of cast chipware so greatly, and need not all to adopt the high steel of hardness to a whole set of mould, also greatly reduce the cost of manufacture of mould.In addition, usually inlaid piece of mould all needs to heat-treat, the monoblock mold insert heat-treat easy deformation, and steel hardness can only reach 40 °-50 ° of Ge Shi because volume ratio is bigger, effect is reason not too all, now only need the cast chipware is heat-treated,, only be slightly larger than finger usually because cast chipware volume is very little, heat-treat very easy safety, and steel hardness can reach 60 ° of Ge Shi.When the cast chipware damages, then can enable standby cast chipware, whole cast chip is changed, the cast chipware that fit on is brand-new just can continue to use a whole set of mould, and needn't be as prior art, the monoblock mold insert need be changed very economical with materials and cost, very environmental protection.The present invention also discloses a kind of manufacture method of injection mold, method step is to make mould earlier, and at die cavity charging aperture position reservation cavity, make the cast chipware again, and to the cast chipware process, the size that is machined to the cast chipware just can be carried out tight fit with the cavity of reserving, and is processed with sprue gate and cast passage in the cast chipware, and the sprue gate is just corresponding with the die cavity charging aperture.The cast chipware is made for the Cr12MOV steel by grade of steel, and other parts of mould are that the steel of 3Cr13 are made by grade of steel.