CN102172821A - Method for manufacturing adapting piece with round top and square bottom - Google Patents
Method for manufacturing adapting piece with round top and square bottom Download PDFInfo
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- CN102172821A CN102172821A CN2011100669962A CN201110066996A CN102172821A CN 102172821 A CN102172821 A CN 102172821A CN 2011100669962 A CN2011100669962 A CN 2011100669962A CN 201110066996 A CN201110066996 A CN 201110066996A CN 102172821 A CN102172821 A CN 102172821A
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- hemispherical dome
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Abstract
The invention provides a method for manufacturing a steel structure thick-plate adapting piece with a round top and a square bottom, wherein the steel structure thick-plate adapting piece has a simple structure and is convenient and quick. A thick plate is selected, two points are determined on the long edge of the thick plate and serve as base points to draw radial lines to the long edge of the other side, and the terminal points of the radial lines are on the long edge of the other side; and only one intersection is permitted to form on the long edge of the other side between the radial lines of two base points. After the processing is finished, a press is adopted for extruding to extrude the thick plate into a construction member of which the long edge of one side is provided with two right angles, and the long edge of the other side is semicircular. The two construction members of the same specification are welded to form a standard adapting piece with a round top and a square bottom. In the method, few pieces of equipment are adopted, and the method is simple and quick to manufacture, has the advantages of wide applicable range, little manpower and resource consumption and short manufacture period, can be used for different thick-plate adapting pieces with a round top and a square bottom and can be produced in batches.
Description
Technical field
The present invention relates to a kind of preparation method of connector, be specifically related to a kind of preparation method of connector of hemispherical dome type connector type.
Background technology
Hemispherical dome type connector is used in a lot of fields to some extent, and as the attaching parts of taking over as depositing dust pipe, water pump in fields such as draining, depositing dusts, its structure is a bipass road, and one side is square, and another side is circular, is used to connect the different interface in two ends.
Hemispherical dome type connector is generally made by forging, but forges the connector percent defective height of producing, the cost height, and difficult quality is guaranteed.The patent of invention of Chinese patent publication number CN1548255 discloses the manufacture method that a kind of hemispherical dome shape water pump that adopts forging method to produce is taken over.Be the blank of making forging and pressing usefulness earlier with mechanical means, forging molding in particular manufacturing craft again; Blank be shaped as the upper end flanged up big and down small taper pipe, it is suitable that the height of taper pipe and water pump are taken over the finished product height, the wall thickness of the wall thickness of taper pipe and the square tube of finished product part is suitable, the upper end diameter of taper pipe is identical with the upper end that hemispherical dome type connector shape water pump is taken over, the girth of the cross section of the cross-sectional diameter of taper pipe and the square tube of finished product is suitable with towering ratio, and the lower end diameter of taper pipe is equivalent to the girth of square end face and the ratio of π.This method cost is lower, and the connector quality of producing is better.But this method also is not suitable for the steel construction hemispherical dome type connector that weight is big, material is thick.
Summary of the invention
The object of the present invention is to provide a kind of simple in structure, method of steel construction slab hemispherical dome type connector easily and efficiently of making.
To achieve these goals, technical scheme of the present invention is:
Getting length is that hemispherical dome type connector section girth 1/2, width are the slab of hemispherical dome type connector height, is determining on the long limit of slab that distance between 2 points, is the distance on a limit aspect the hemispherical dome type connector at 2.
For the ease of making, these 2 the distance with 2 place one sheer plank minor faces is identical respectively.
After determining 2 positions, with these 2 be basic point, draw radiation to the long limit of an other side, the terminal point of radiation should be on the long limit of an other side, and only allows on the long limit of an other side intersection is arranged between the radiation of two basic points.
According to the difference of hemispherical dome type connector specification, the radiation number of lines of each basic point is also different, but the angle between each basic point adjacent radiation line should be to be no more than 5 ° for good.
After above-mentioned disposing, a side minor face of slab is fixed in the driving, slab is put into heavy-duty press, start heavy-duty press, the control displacable platen begins extruding from a side that is fixed on the slab in the driving according to the radiation of finishing.In the extrusion process, with the radiation basic point is the center, the long limit of the slab at radiation basic point place can be that the center is squeezed into 90 ° right angle with the basic point, the long limit of the opposite side slab of basic point can be squeezed into sectional arc according to the pattern of radiation, and slab is squeezed into the long limit of a side two right angles, the long limit of opposite side are arranged is semicircular member the most at last.
Two members of same specification are welded together, just become the hemispherical dome type connector connector of a standard.
The present invention for convenience of explanation does further narration to the respective material in the said process, instrument, device.
The slab of correspondence of the present invention, requirement are the slabs of steel construction, and the thickness of slab is not less than 5mm.
The forcing press that the present invention is used, be the separate type hydraulic jack, because the bearing capacity of each separate type hydraulic jack is limited, sometimes in order to push the bigger slab of thickness, need to increase the bearing capacity of forcing press, can combine a plurality of separate type hydraulic jacks this moment.
The invention has the beneficial effects as follows: 1, device therefor is seldom made simple and fast.2, applied widely.Can be used in the slab hemispherical dome type connector of a lot of different sizes.3, consumption manpower and resource are few.General three people just can constantly make.So 4, entire making process can be interrupted to utilize intermittently and ceaselessly be done, the cycle of making a member is short, so production that can be in batch.
Description of drawings
Fig. 1 is a press structure schematic diagram of the present invention.
Fig. 2 is the slab schematic diagram after the setting-out of the present invention.
Fig. 3 is the hemispherical dome type connector structural representation of the present invention's preparation.
The specific embodiment
The present invention is described further below in conjunction with accompanying drawing.
As shown in Figure 1, on the forcing press 3, displacable platen 1 and lower plate 2 are arranged, lower plate 2 is fixed.In when work, slab 4 is placed on the lower plate top, starting pressure machine, forcing press promote displacable platen 1 press slab 4 of exerting pressure downwards.Slab is made into a member of hemispherical dome type connector connector by extruding.
In actual production process, the forcing press that the present invention can adopt five separate type hydraulic jacks to form, total bearing capacity can reach 500 tons.
As shown in Figure 2, determine 2: 5 and 6 on the long limit of slab 4, point 5 and the distance of putting between 6 are the distance on a limit, hemispherical dome type connector aspect.
For the ease of making, this 2: 5 with 6 the distance with 2 places, one sheer plank minor face 7 and 8 is identical respectively.
After determining 2 positions, with these 2 be basic point, draw radiation 9 to the long limit of an other side, the terminal point of radiation should be on the long limit of an other side, and only allows to intersect on the long limit of an other side between the radiation that draws from two basic points.
According to the difference of hemispherical dome type connector specification, also different from the radiation number of lines that basic point draws, but the angle between the adjacent radiation line should be to be no more than 5 ° for good.
Accompanying drawing 3 is the hemispherical dome type connector connector structural representation of the present invention's preparation.
Claims (5)
1. the preparation method of a hemispherical dome type connector is characterized in that comprising the steps:
Getting length is that hemispherical dome type connector section girth 1/2, width are the slab of hemispherical dome type connector height, is determining on the long limit of slab that distance between 2 points, is the distance on a limit aspect the hemispherical dome type connector at 2; 2 the distance with 2 place one sheer plank minor faces is identical respectively;
After determining 2 positions, with these 2 be basic point, draw radiation to the long limit of an other side, the terminal point of radiation should be on the long limit of an other side, and has only an intersection between the radiation of two basic points on the long limit of an other side;
After above-mentioned disposing, a side minor face of slab is fixed in the driving, slab is put into heavy-duty press, start heavy-duty press, the control displacable platen begins extruding from a side that is fixed on the slab in the driving according to the radiation of finishing; In the extrusion process, with the radiation basic point is the center, the long limit of the slab at radiation basic point place is that the center is squeezed into 90 ° right angle with the basic point, the long limit of the opposite side slab of basic point is squeezed into sectional arc according to the pattern of radiation, and slab is squeezed into the long limit of a side two right angles, the long limit of opposite side are arranged is semicircular member the most at last;
Two members of the same specification of above-mentioned preparation are welded together, just become the hemispherical dome type connector connector of a standard.
2. according to the preparation method of the described hemispherical dome type of claim 1 connector, it is characterized in that: the angle between the adjacent radiation of described each basic point is no more than 5 °.
3. according to the preparation method of the described hemispherical dome type of claim 1 connector, it is characterized in that: described slab is the steel construction slab, and the thickness of slab is not less than 5mm.
4. according to the preparation method of the described hemispherical dome type of claim 1 connector, it is characterized in that: described forcing press is made up of one or more separate type hydraulic jack.
5. according to the preparation method of the described hemispherical dome type of claim 4 connector, it is characterized in that: described separate type hydraulic jack quantity is five.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110066996 CN102172821B (en) | 2011-03-21 | 2011-03-21 | Method for manufacturing adapting piece with round top and square bottom |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110066996 CN102172821B (en) | 2011-03-21 | 2011-03-21 | Method for manufacturing adapting piece with round top and square bottom |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102172821A true CN102172821A (en) | 2011-09-07 |
| CN102172821B CN102172821B (en) | 2013-02-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110066996 Expired - Fee Related CN102172821B (en) | 2011-03-21 | 2011-03-21 | Method for manufacturing adapting piece with round top and square bottom |
Country Status (1)
| Country | Link |
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| CN (1) | CN102172821B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105023293A (en) * | 2015-07-09 | 2015-11-04 | 中建钢构有限公司 | Round and square pipe transition joint and three-dimensional modeling method thereof |
| CN105155682A (en) * | 2015-07-09 | 2015-12-16 | 中建钢构有限公司 | Method for forming circular and square pipe transition joints |
| CN105414893A (en) * | 2015-12-04 | 2016-03-23 | 武汉钢铁(集团)公司 | Manufacturing method for round-top and square-ground transition connector |
| CN106638962A (en) * | 2017-01-22 | 2017-05-10 | 浙江精工钢结构集团有限公司 | Manufacturing method of switching joint with upper end being round and lower end being square |
| CN109513830A (en) * | 2018-11-30 | 2019-03-26 | 白银有色集团股份有限公司 | The model of solid-drawn hemispherical dome and its method for drawing hemispherical dome |
| CN111331317A (en) * | 2020-01-17 | 2020-06-26 | 中国一冶集团有限公司 | Method for manufacturing hemispherical dome-shaped and square-shaped connecting piece |
| CN111992997A (en) * | 2020-08-26 | 2020-11-27 | 武汉华夏精冲技术有限公司 | Preparation method of thick plate welding assembly |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3527664A (en) * | 1968-07-01 | 1970-09-08 | Jesse R Hale | Membrane structural module having double ruled quadric surfaces |
| US5697625A (en) * | 1993-01-29 | 1997-12-16 | Christoph Henkel | Stable container, particulary garbage container |
| JP2000255789A (en) * | 1999-03-04 | 2000-09-19 | Nippon Flour Mills Co Ltd | Vibration hopper |
| CN1548255A (en) * | 2003-05-18 | 2004-11-24 | 聂梁煊 | Making process and mold of water pump adaptor with circular upper part and squared bottom part |
-
2011
- 2011-03-21 CN CN 201110066996 patent/CN102172821B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3527664A (en) * | 1968-07-01 | 1970-09-08 | Jesse R Hale | Membrane structural module having double ruled quadric surfaces |
| US5697625A (en) * | 1993-01-29 | 1997-12-16 | Christoph Henkel | Stable container, particulary garbage container |
| JP2000255789A (en) * | 1999-03-04 | 2000-09-19 | Nippon Flour Mills Co Ltd | Vibration hopper |
| CN1548255A (en) * | 2003-05-18 | 2004-11-24 | 聂梁煊 | Making process and mold of water pump adaptor with circular upper part and squared bottom part |
Non-Patent Citations (4)
| Title |
|---|
| 刘江衡: "大型天圆地方管的制作工艺要点分析", 《建筑与工程》, no. 31, 31 December 2009 (2009-12-31) * |
| 张忠等: "天圆地方放样原理研究", 《机械工程与自动化》, no. 1, 28 February 2009 (2009-02-28) * |
| 徐浩翔: "巧制天圆地方接头", 《小氮肥》, no. 2, 31 December 2001 (2001-12-31) * |
| 林同: "天圆地方接头简便展开法", 《西部粮油科技》, vol. 26, no. 6, 31 December 2001 (2001-12-31) * |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105023293A (en) * | 2015-07-09 | 2015-11-04 | 中建钢构有限公司 | Round and square pipe transition joint and three-dimensional modeling method thereof |
| CN105155682A (en) * | 2015-07-09 | 2015-12-16 | 中建钢构有限公司 | Method for forming circular and square pipe transition joints |
| CN105414893A (en) * | 2015-12-04 | 2016-03-23 | 武汉钢铁(集团)公司 | Manufacturing method for round-top and square-ground transition connector |
| CN106638962A (en) * | 2017-01-22 | 2017-05-10 | 浙江精工钢结构集团有限公司 | Manufacturing method of switching joint with upper end being round and lower end being square |
| CN109513830A (en) * | 2018-11-30 | 2019-03-26 | 白银有色集团股份有限公司 | The model of solid-drawn hemispherical dome and its method for drawing hemispherical dome |
| CN109513830B (en) * | 2018-11-30 | 2020-07-10 | 白银有色集团股份有限公司 | Model for integrally drawing dome and method for drawing dome |
| CN111331317A (en) * | 2020-01-17 | 2020-06-26 | 中国一冶集团有限公司 | Method for manufacturing hemispherical dome-shaped and square-shaped connecting piece |
| CN111992997A (en) * | 2020-08-26 | 2020-11-27 | 武汉华夏精冲技术有限公司 | Preparation method of thick plate welding assembly |
| CN111992997B (en) * | 2020-08-26 | 2021-08-10 | 武汉华夏精冲技术有限公司 | Preparation method of thick plate welding assembly |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102172821B (en) | 2013-02-27 |
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Granted publication date: 20130227 |