CN102172440B - Machine capable of independently stirring and scraping mud - Google Patents

Machine capable of independently stirring and scraping mud Download PDF

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Publication number
CN102172440B
CN102172440B CN 201010601627 CN201010601627A CN102172440B CN 102172440 B CN102172440 B CN 102172440B CN 201010601627 CN201010601627 CN 201010601627 CN 201010601627 A CN201010601627 A CN 201010601627A CN 102172440 B CN102172440 B CN 102172440B
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China
Prior art keywords
mud
scraping
stirring
pin gear
driving
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Expired - Fee Related
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CN 201010601627
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Chinese (zh)
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CN102172440A (en
Inventor
戴一成
罗炎雄
陈炼义
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SHENZHEN ZHONGBANG (GROUP) CONSTRUCTION CONTACT CO Ltd
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SHENZHEN ZHONGBANG (GROUP) CONSTRUCTION CONTACT CO Ltd
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Priority to CN 201010601627 priority Critical patent/CN102172440B/en
Publication of CN102172440A publication Critical patent/CN102172440A/en
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Abstract

The invention relates to a machine capable of independently stirring and scraping mud, which is arranged in a settling pond and comprises a drive mechanism, a stirring mechanism, a mud scraping mechanism and a mud scraping transmission mechanism, wherein, the drive mechanism comprises a stirring drive mechanism and a mud scraping drive mechanism; the stirring drive mechanism is connected with a stirring mechanism; and the mud scraping drive mechanism is connected with the mud scraping transmission mechanism which is connected with the mud scraping mechanism; when in use, the stirring mechanism and the mud scraping mechanism are respectively driven by the stirring drive mechanism and the mud scraping drive mechanism, the stirring and mud scraping are enabled to be not interfered and be mutually matched in operation, thus the mud and sand processing efficiency is high, and the water processing effect is good; and the machine has simple structure, is convenient in maintenance, and has low manufacturing cost compared with habitually used machine.

Description

The mud independent machine is scraped in stirring
Technical field
The present invention relates to the sedimentation pond for water treatment technical field, specifically, relate to a kind of stirring that is applied to waterworks and scrape the mud independent machine.
Background technology
In water factory or some Treatment of Sludge factories, by needing special equipment, conventional building is processed, for sedimentation basin, it is by being to adopt mud scraper to carry out water treatment.
But, in China, in the past, all kinds of environmental protection machinery equipment, be generally that therefore super-strength design occurred on this product, safety factor surpasses tens times, has wasted resource, not environmental protection by the weight of equipment lattice of determining the price.Along with developing rapidly of society, more and more advocate environmental protection, original product is undesirable.
In addition, existing mud-scraping mechanism, it is to adopt axle sleeve type to scrape mud, and a driving mechanism drives simultaneously and stirs and mud-scraping mechanism, if problem has appearred in one of them parts, all need to shut down repairing, has affected operating efficiency, and in addition, it installs also trouble a little.
Moreover; existing mud-scraping mechanism; its driver pinion and pin gear are that outer power supports to overcome (power produced when pinion and gear wheel work) reaction force, with the centre-to-centre spacing that guarantees two gears, remain in the margin of tolerance, and this structure often can cause de-tooth and stop operating.
Summary of the invention
The object of the present invention is to provide a kind of stirring to scrape the mud independent machine, it can overcome above-mentioned shortcoming, and water treatment is effective, easy to maintenance.
For achieving the above object, the technical solution adopted in the present invention is:
The mud independent machine is scraped in a kind of stirring, it is located in sedimentation basin, it comprises driving mechanism, rabbling mechanism, mud-scraping mechanism, wherein: it also includes scrapes the mud transmission mechanism, described driving mechanism comprises the stirring driving machine structure and scrapes the mud driving mechanism, described stirring driving machine structure is connected with described rabbling mechanism, and the described mud driving mechanism of scraping is connected with the described mud transmission mechanism of scraping, and the described mud transmission mechanism of scraping is connected with described mud-scraping mechanism.
The mud independent machine is scraped in above-mentioned stirring, it also includes the pin gear supporting mechanism, described pin gear supporting mechanism is located at described inner circle of scraping the pin gear of mud transmission mechanism, described pin gear supporting mechanism is connected with described mud-scraping mechanism, described pin gear supporting mechanism rotates under described pin gear drives, and described pin gear supporting mechanism drives described mud-scraping mechanism and rotates.
Preferably, above-mentioned pin gear supporting mechanism comprises base, rotor, stator and scraping arm connector, described floor installation is in the sedimentation basin bottom, described stator is arranged on described base, described rotor is set on described stator, described scraping arm connector is installed on described rotor, and described scraping arm connector is connected with described mud-scraping mechanism.
The bottom of above-mentioned stator is provided with ring-type and supports, and described rotor is positioned at described ring-type to be supported.
Preferably, above-mentioned pin gear supporting mechanism also further includes nylon jacket, gland, terminal pad and bearing, described nylon jacket is arranged in the gap of described rotor and stator upper end, described gland is located on described rotor, described gland and terminal pad set firmly, and described bearing is located between described gland and stator.
Preferably, above-mentioned mud-scraping mechanism, it comprises long scraping arm and scraper plate, and described long scraping arm is connected with the described mud transmission mechanism of scraping, and described scraper plate evenly is arranged on described long scraping arm.
Preferably, above-mentioned mud-scraping mechanism, it comprises long scraping arm and scraper plate, and described long scraping arm is connected with described pin gear supporting mechanism, and described scraper plate evenly is arranged on described long scraping arm.
Preferably, above-mentioned scraper plate is to be inclined on long scraping arm.
Preferably, above-mentioned rabbling mechanism, comprise shaft, rotating disk, stirring vane, and described shaft and described rotating disk set firmly, and described stirring vane and described rotating disk set firmly.
Preferably, the above-mentioned mud transmission mechanism of scraping comprises power transmission shaft, positioning component, driving gear and pin gear, described power transmission shaft is connected with the described mud driving mechanism of scraping, described positioning component is set on described power transmission shaft, and set firmly mutually with sedimentation basin, described driving gear is fixedly arranged on the lower end of described power transmission shaft, and described pin gear is meshed with described driving gear.
Preferably, the mud independent machine is scraped in above-mentioned stirring, and it also further includes and pin down mechanism, and described mechanism's one end that pins down is set on described power transmission shaft, and the other end is connected with described pin gear.
After adopting technique scheme, during use, by the stirring driving machine structure and scrape the mud driving mechanism and drive respectively rabbling mechanism and mud-scraping mechanism, make to stir and scrape mud and do not care for mutually, and just mutually arrange in pairs or groups in the working time, make the silt particle handling rate high, water treatment is effective, compares with commonly using, and it is simple in structure, easy to maintenance, low cost of manufacture.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
The cutaway view of the A-A face that Fig. 2 is Fig. 1;
The structural representation that Fig. 3 is stirring driving machine structure of the present invention;
Fig. 4 is the structural representation that the present invention scrapes the mud driving mechanism;
The structural representation that Fig. 5 is rabbling mechanism of the present invention;
Fig. 6 is the structural representation that the present invention scrapes the mud transmission mechanism;
The top view that Fig. 7 is pin gear of the present invention;
The front view that Fig. 8 is pin gear of the present invention;
The structural representation that Fig. 9 is pin gear supporting mechanism of the present invention;
The front view that Figure 10 is scraper plate of the present invention;
The side view that Figure 11 is scraper plate of the present invention;
Figure 12 is the structural representation that the present invention pins down mechanism.
The specific embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
Coordinate shown in Fig. 1, the invention discloses a kind of stirring and scrape the mud independent machine, it is to be applied to sedimentation basin 1, and it comprises driving mechanism 2, rabbling mechanism 3, scrapes mud transmission mechanism 4, pin gear supporting mechanism 5, mud-scraping mechanism 6 and pin down mechanism 7, wherein:
Sedimentation basin 1, its pond body plane is shaped as circle, and its bottom 11 is configured as taper, also is provided with support platform 12,13 on it, and support platform 12 is parallel with support platform 13;
Driving mechanism 2, it comprises stirring driving machine structure 21 and scrapes mud driving mechanism 22, wherein:
Coordinate shown in Fig. 3, stirring driving machine structure 21 comprises motor 211, reducing gear 212, gear 213, gearbox body 214 and driving member 215, in the present embodiment, this motor 211 is buncher, preferably, its power is 4KW, and reducing gear 212 can be gear reduction etc., its power shaft is connected with the output shaft of motor 211, and the output shaft of reducing gear 212 is connected with gear 213; In the present embodiment, gear 213 is gear reduction, and it comprises pinion 2131 and spur gear 2132, and pinion 2131 is connected with the output shaft of reducing gear 212, and is meshed with spur gear 2132.Pinion 2131 and spur gear 2132 are located in gearbox body 214, and reducing gear 212 is located on gearbox body 214, and motor 211 is located on reducing gear 212.Driving member 215 is located at the top of spur gear 2132, with spur gear 2132, sets firmly.When implementing, preferably, below gearbox body 214, also be provided with pre-embedded steel slab 216, this pre-embedded steel slab 216 is located in support platform 13.During enforcement, motor 211 outputs to its power in reducing gear 212, by reducing gear 212, slow down, transmit power to again the pinion 2131 of gear 213, due to two gear engagements, therefore, pinion 2131 again by power transmission to spur gear 2132, spur gear 2132 sets firmly with driving member 215, and therefore, driving member 215 rotates around the axle center of spur gear 2132.
Shown in figure 4, to scrape mud driving mechanism 22 and comprise reductor 221, base 222, pre-embedded steel slab 223, reductor 221 sets firmly by bolt and nut mutually with base 222, and base 222 sets firmly by bolt and nut mutually with pre-embedded steel slab 223.Preferably, in the present embodiment, pre-embedded steel slab 223 is provided with two.The output shaft of reductor 221 with scrape mud transmission mechanism 4 and be connected.
In use, because rabbling mechanism 3 and mud-scraping mechanism 6 adopt respectively its independently driving mechanism, make to stir and scrape mud not care for mutually, just mutually arrange in pairs or groups in the working time, make the silt particle handling rate high, in addition, this simple in structure, treatment effect is good, and easy to maintenance, low cost of manufacture.
Shown in figure 5, rabbling mechanism 3, comprise shaft 31, Connection Block 32, rotating disk 33, stirring vane 34, support member 35 and rebound 36, wherein: shaft 31 sets firmly with the driving member 215 of stirring driving machine structure 21, by Connection Block 32, shaft 31 is connected with rotating disk 33, preferably, between Connection Block 32 and rotating disk 33, be provided with rebound 36, when implementing, Connection Block 32 is connected by bolt and nut with shaft 31, Connection Block 32 is also to be connected by bolt and nut with rebound 36, rebound 36 is also to be connected by bolt and nut with rotating disk 33, support member 35 is for connecting round steel, it is provided with two, be respectively 351, 352, support member 351, an end of 352 is located on rotating disk 33, the other end is located on shaft 31, preferably, when implementing, support member 351, 352 tie points on rotating disk 33 are on the same diameter line of rotating disk 33 just, stirring vane 34 is one group, each stirring vane 34 comprises impeller 341 and paddle 342, during installation, impeller 341 is fastened in rotating disk 33 just, and paddle 342 is positioned at outside rotating disk 33, when shaft 31 rotates under the drive of driving member 215, it drives rotating disk 33 simultaneously and rotates, impeller 341 is followed rotating disk 33 and is rotated, and drives thus paddle 342 and rotates, thereby play stirring action.During installation, rotating disk 33 is located in the centre bore position of support platform 12.
Shown in figure 6, scrape mud transmission mechanism 4 and comprise the first power transmission shaft 41, center support 42, adapter sleeve 43, pre-embedded steel slab 44, second driving shaft 45, adapter sleeve 46, positioning component 47, driving gear 48, pin gear 49 and connect round steel 40, wherein:
Adapter sleeve 43 is set on second driving shaft 45, center support 42 is set in outside adapter sleeve 43, center support 42 is connected with pre-embedded steel slab 44 by bolt assembly, and pre-embedded steel slab 44 is embedded in support platform 12, and the first power transmission shaft 41 is connected by adapter sleeve 46 with second driving shaft 45; Positioning component 47 comprises positioning pipe 471, positioning seat 472, fixing channel-section steel 473, the upper end of positioning pipe 471 sets firmly mutually with center support 42 and pre-embedded steel slab 44, lower end sets firmly mutually with positioning seat 472, fixedly an end of channel-section steel 473 and positioning pipe 471 set firmly, the other end is installed on the inwall of sedimentation basin 1, during enforcement, preferably, fixedly channel-section steel 473 is two.Second driving shaft 45 is arranged in positioning pipe 471, coordinates shown in Fig. 7,8, and driving gear 48 is set on second driving shaft 45, and it is fixed on second driving shaft 45 by bolt and nut.Pin gear 49 is meshed with driving gear 48.
Shown in figure 9, pin gear supporting mechanism 5, comprise pre-embedded steel slab 51, base 52, rotor 53, stator 54, scraping arm connector 55, nylon jacket 56, gland 57, terminal pad 58 and bearing 59, wherein:
Pre-embedded steel slab 51 is embedded in sedimentation basin 1 bottom, base 52 is arranged on pre-embedded steel slab 51 by bolt assembly, stator 54 is installed on base 52, the ring-type that is provided with stator 54 supports 541, rotor 53 be provided with bottom baffle plate 531, baffle plate 531 is positioned at ring-type to be supported on 541, scraping arm connector 55 is located at the bottom of rotor 53, nylon jacket 56 is located in the gap of rotor 53 and the upper end of stator 54, and gland 57 is located on rotor 53, and gland 57 sets firmly by bolt assembly with terminal pad 58; Bearing 59 is located at 54 of gland 57 and stators; Rotor 53 is positioned at the inner circle of pin gear 49, and it is connected with pin gear 49.When pin gear 49 rotates under the drive of driving gear 48, rotor 53 also and then rotates, thereby drive the scraping arm connector 55 of being located on rotor 53, rotates.In this way pin gear 49 is supported to (by supporting at pin gear 49 center), its centre-to-centre spacing that can well guarantee driving gear 48 and pin gear 49 in the margin of tolerance, and, be not easy to cause de-tooth and stop operating.
Shown in figure 2, mud-scraping mechanism 6, it comprises counter-jib 61, long scraping arm 62,63 and scraper plate 64, wherein;
Long scraping arm 62,63 is connected with an end of counter-jib 61, and the other end connects the garden steel by one group and is connected.Scraper plate 64 is one group, and shown in Figure 10,11, scraper plate 64 is cuboid, during installation, it is inclined on long scraping arm 62,63, and in addition, scraper plate 64 is evenly to be arranged on long scraping arm 62,63 by angle cleat, this setup, make it when scraping mud, there is no dead angle.
In addition, when mounted, long scraping arm 62,63 is connected with the scraping arm connector 55 on rotor 53 respectively, when scraping arm connector 55 rotates with rotor 53, drive long scraping arm 62,63 simultaneously and rotate, then drive scraper plate 64 and rotate, thereby can be scraped mud to the bottom of sedimentation basin 1.
Shown in Figure 12, pin down mechanism 7, it comprises turning collar 71, support 72, nylon slip ring 73, gimbals 74, stainless steel ball 75, centring ring 76 and nylon lining 77, during installation, centring ring 76 is fixing with second driving shaft 45, nylon lining 77 is set on second driving shaft 45, it be take centring ring 76 and rotates around second driving shaft 45 as basis, turning collar 71 is movably set on second driving shaft 45, it be take nylon lining 77 and can slide for basic, one end of support 72 sets firmly mutually with turning collar 71, the other end sets firmly mutually with gimbals 74, nylon slip ring 73 is installed on the outer edge of pin gear 49, stainless steel ball 75 is located between nylon slip ring 73 and gimbals 74, it relies on gimbals 74 around nylon slip ring 73Zuo garden Zhou Yundong, like this, guaranteed constant the moving of centre-to-centre spacing of driver pinion 48 and pin gear 49 by turning collar 71 and stainless steel ball 75, play dual fail-safe with pin gear supporting mechanism 5 and help effect, the footpath, pond of sedimentation basin 1 is in 15 meters, can go the support that disappears.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.

Claims (8)

1. the mud independent machine is scraped in a stirring, it is located in sedimentation basin, it comprises driving mechanism, rabbling mechanism, mud-scraping mechanism, it is characterized in that: it also includes scrapes the mud transmission mechanism, the pin gear supporting mechanism, described driving mechanism comprises the stirring driving machine structure and scrapes the mud driving mechanism, described stirring driving machine structure is connected with described rabbling mechanism, the described mud driving mechanism of scraping is connected with the described mud transmission mechanism of scraping, the described mud transmission mechanism of scraping is connected with described mud-scraping mechanism, described pin gear supporting mechanism is located at described inner circle of scraping the pin gear of mud transmission mechanism, described pin gear supporting mechanism is connected with described mud-scraping mechanism, described pin gear supporting mechanism rotates under described pin gear drives, described pin gear supporting mechanism drives described mud-scraping mechanism and rotates, described pin gear supporting mechanism comprises base, rotor, stator and scraping arm connector, described floor installation is in the sedimentation basin bottom, described stator is arranged on described base, described rotor is set on described stator, described scraping arm connector is installed on described rotor, and described scraping arm connector is connected with described mud-scraping mechanism.
2. the mud independent machine is scraped in stirring as claimed in claim 1, it is characterized in that: the bottom of described stator is provided with ring-type and supports, and described rotor is positioned at described ring-type to be supported.
3. the mud independent machine is scraped in stirring as claimed in claim 1 or 2, it is characterized in that: described pin gear supporting mechanism also further includes nylon jacket, gland, terminal pad and bearing, described nylon jacket is arranged in the gap of described rotor and stator upper end, described gland is located on described rotor, described gland and terminal pad set firmly, and described bearing is located between described gland and stator.
4. the mud independent machine is scraped in stirring as claimed in claim 1, it is characterized in that: described mud-scraping mechanism, and it comprises long scraping arm and scraper plate, and described long scraping arm is connected with the described mud transmission mechanism of scraping, and described scraper plate evenly is arranged on described long scraping arm.
5. the mud independent machine is scraped in stirring as claimed in claim 1, it is characterized in that: described mud-scraping mechanism, and it comprises long scraping arm and scraper plate, and described long scraping arm is connected with described pin gear supporting mechanism, and described scraper plate evenly is arranged on described long scraping arm.
6. the mud independent machine is scraped in stirring as described as claim 4 or 5, it is characterized in that: described scraper plate is to be inclined on long scraping arm.
7. the mud independent machine is scraped in stirring as claimed in claim 1, it is characterized in that: the described mud transmission mechanism of scraping comprises power transmission shaft, positioning component, driving gear and pin gear, described power transmission shaft is connected with the described mud driving mechanism of scraping, described positioning component is set on described power transmission shaft, and set firmly mutually with sedimentation basin, described driving gear is fixedly arranged on the lower end of described power transmission shaft, and described pin gear is meshed with described driving gear.
8. the mud independent machine is scraped in stirring as claimed in claim 7, it is characterized in that: it also further includes and pins down mechanism, and described mechanism's one end that pins down is set on described power transmission shaft, and the other end is connected with described pin gear.
CN 201010601627 2010-12-22 2010-12-22 Machine capable of independently stirring and scraping mud Expired - Fee Related CN102172440B (en)

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CN 201010601627 CN102172440B (en) 2010-12-22 2010-12-22 Machine capable of independently stirring and scraping mud

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Application Number Priority Date Filing Date Title
CN 201010601627 CN102172440B (en) 2010-12-22 2010-12-22 Machine capable of independently stirring and scraping mud

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CN102172440B true CN102172440B (en) 2013-12-18

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CN104684625B (en) * 2012-10-30 2016-10-26 Fl史密斯公司 Thickening/clarification driving means and method thereof
CN104645679A (en) * 2013-11-25 2015-05-27 江苏汇通环保设备有限公司 Mixing and mud-scraping device for clarification tank
CN103691167B (en) * 2013-12-03 2015-12-02 江苏一环集团有限公司 A kind of sleeve shaft-type stirs mud scraper
CN103691165B (en) * 2013-12-03 2015-10-07 江苏一环集团有限公司 A kind of sleeve shaft-type stirs mud scraper drive unit
CN104225980B (en) * 2014-09-18 2016-04-20 高城 Mud discharging device at the bottom of the settling tank tank of oil field
CN108125568A (en) * 2017-12-04 2018-06-08 广东新功电器有限公司 A kind of discharging device for automatically controlling guid arm rotation
CN114133110A (en) * 2021-12-01 2022-03-04 安徽四邦环境科技有限公司 Hydrolytic acidification waste water multi-stage treatment device
CN116924531B (en) * 2023-06-30 2024-07-02 高频(北京)科技股份有限公司 Equipment for grinding wastewater treatment process for recycling semiconductor ultrapure water

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EP0532490A1 (en) * 1991-09-11 1993-03-17 "Dredging International" Dredger for removing mud without stirring up sludge and/or other sediments
CN2736347Y (en) * 2003-12-25 2005-10-26 北京海斯顿环保设备有限公司 Accelerating agitator and scraper for mud in clarifier-tank
CN101318085A (en) * 2008-07-08 2008-12-10 南通华新环保设备工程有限公司 High-efficient concentrated mud scraper
CN201305492Y (en) * 2009-03-18 2009-09-09 丹东东方机电工程有限公司 Multi-function integrated densifier main transmission, lifting and mixing device

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CN201959598U (en) * 2010-12-22 2011-09-07 深圳市中邦(集团)建设总承包有限公司 Stirring and mud-scraping independent machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0532490A1 (en) * 1991-09-11 1993-03-17 "Dredging International" Dredger for removing mud without stirring up sludge and/or other sediments
CN2736347Y (en) * 2003-12-25 2005-10-26 北京海斯顿环保设备有限公司 Accelerating agitator and scraper for mud in clarifier-tank
CN101318085A (en) * 2008-07-08 2008-12-10 南通华新环保设备工程有限公司 High-efficient concentrated mud scraper
CN201305492Y (en) * 2009-03-18 2009-09-09 丹东东方机电工程有限公司 Multi-function integrated densifier main transmission, lifting and mixing device

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