CN102167686B - Method for preparing 2,2'-dibenzothiazyl disulfide by catalyzing oxidation through molecular oxygen - Google Patents

Method for preparing 2,2'-dibenzothiazyl disulfide by catalyzing oxidation through molecular oxygen Download PDF

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CN102167686B
CN102167686B CN 201110063995 CN201110063995A CN102167686B CN 102167686 B CN102167686 B CN 102167686B CN 201110063995 CN201110063995 CN 201110063995 CN 201110063995 A CN201110063995 A CN 201110063995A CN 102167686 B CN102167686 B CN 102167686B
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molecular oxygen
sulphur
benzothiazoles
transition metal
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CN102167686A (en
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杨贯羽
闫灿灿
牛广文
焦豫斌
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Polytron Technologies Inc Materials
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Zhengzhou University
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Abstract

The invention relates to a method for preparing 2,2'-dibenzothiazyl disulfide by catalyzing oxidation through molecular oxygen. In the method, a composition consisting of transition metal salt and an organic compound containing N or/and O and used as a ligand is taken as a catalyst, 2-mercaptobenzothiazole is reacted at the temperature of between 20 and 120DEG C under the pressure of between 0.01 and 2.00MPa for 1 to 30 hours in the presence of a solvent in the atmosphere of oxygen or air to be synthesized into the 2,2'-dibenzothiazyl disulfide. The catalyst does not contain precious metals, can be recycled, ensures a few wastes, is environment-friendly and has better industrial application prospect; the synthesis process is simple, the catalytic activity is high, and the reaction efficiency is high; the synthesized reaction product has high selectivity and byproducts are a few; and in the synthesis reaction, alkali, acid or other additives are not needed.

Description

The oxidation of a kind of catalytic molecular oxygen prepares 2, the method for 2 '-two sulphur di-benzothiazoles
Technical field
The invention belongs to 2,2 '-two sulphur di-benzothiazole synthesis technical field, be specifically related to the oxidation of a kind of catalytic molecular oxygen and prepare 2, the method for 2 '-two sulphur di-benzothiazoles.
Background technology
2,2 '-two sulphur di-benzothiazoles (DM) are domestic and international application one of vulcanization accelerators the most widely as the universal promotor of a kind of natural gum, synthetical glue and reclaimed rubber.In addition, DM can also be as medicine intermediate, medicines such as synthetic beta-lactam and the plain class of cephalo.
At present, the industrial production of DM mainly is to prepare by oxidation 2-mercaptan benzothiazole (M), more generally the oxygenant of Shi Yonging is Sodium Nitrite and chlorine, can produce obnoxious flavoures such as oxynitride and hydrogenchloride in process of production, the more seriously a large amount of brine waste of association, the aftertreatment difficulty is difficult to realize cleaner production, does not meet the production requirement of national environmental protection policy and energy-saving and emission-reduction.And, products obtained therefrom second-rate, fusing point is lower, is difficult to reach the index of top grade product, can't be used for the production of pharmaceutical prod as raw material.
Prepare the method (seeing reaction formula 1) of DM with molecular oxygen (oxygen or air) oxidation M because have that cost is low, oxygenant is easy to separation from system, green non-pollution, product purity advantages of higher, more and more come into one's own.Its key is the simple cheap highly active catalyzer of exploitation, and relevant Technology easy and simple to handle.
Figure 480184DEST_PATH_IMAGE001
Reaction formula 1 molecular oxygen oxidation M prepares DM
Chinese patent CN 101215272 A have reported and have a kind ofly prepared the method for DM with molecular oxygen (oxygen or air) oxidation M, and this method is made solvent with ammoniacal liquor, carry out oxidation again after the M dissolving is converted into the M ammonium salt, and the catalyzer code name that uses is KM-014.Adopt Chinese patent CN 101139338 A and Chinese patent CN101717378 A in addition by M ammonium salt method for oxidation, its catalyzer is mantoquita.Similarly, Chinese patent CN101134748A has reported that a kind of elder generation is converted into the method that the M sodium salt reoxidizes with M, and the catalyzer code name that uses is KM-01.These methods all are to react in alkaline aqueous solution, are difficult to avoid the generation of brine waste.
United States Patent (USP) (US006124467A) has reported and has a kind ofly prepared the method for DM with molecular oxygen (oxygen or air) oxidation M in organic solvent or water that the catalyzer that uses is ferrous porphyrin and phthalocyanine iron compounds.Still need to add organic bases or mineral alkali in the reaction process.
Above-mentioned relatively first kind chemical oxidization method, the second class catalytic oxidation has the advantages that oxygenant is easy to separate from system, but all need add organic bases or mineral alkali in reaction process, thereby has limited the use of these methods.
Summary of the invention
The object of the present invention is to provide a kind of environmentally friendly catalytic molecular oxygen oxidation to prepare 2, the method for 2 '-two sulphur di-benzothiazoles.
The present invention is by the following technical solutions:
The oxidation of a kind of catalytic molecular oxygen prepares 2, the method of 2 '-two sulphur di-benzothiazoles, with transition metal salt with a kind ofly contain N or/and the mixture that the organic compound of O is formed is catalyzer as what part used, make the 2-mercaptan benzothiazole in oxygen or air ambient, in pressure 0.01-2.00MPa, temperature 20-120 ℃ 1-30 hour synthetic 2,2 '-two sulphur di-benzothiazoles of reaction under the solvent condition be arranged.
Described transition metal salt is one of hydrochloride, vitriol, nitrate, acetate and hydrate thereof of Co, Ce, Cu, Fe, Mn, Ni or two or more combinations, the described organic compound that uses as part is 2,2, one of 6,6-tetramethyl piperidine-N-oxyradical, dimethylglyoxime, biacetyl monoxime, ethylenediamine tetraacetic acid (EDTA), disodium ethylene diamine tetraacetate, tetrasodium ethylenediamine tetraacetate, diethylene triamine pentacetic acid (DTPA), methyl ethyl diketone and oxalic acid or two or more combination.
The mass ratio of described transition metal salt and part is 0.2-8:1.
The mass ratio of described transition metal salt and part is 0.5-2:1.
Described catalyst consumption is the 0.5-30% of 2-mercaptan benzothiazole quality.
Described solvent is methyl alcohol, ethanol or acetonitrile, and solvent load is 1-20 times of 2-mercaptan benzothiazole quality.
Described reaction pressure is that 0.15-0.6Mpa, temperature are that 60-80oC, reaction times are 4-12 hour, and catalyst consumption is the 3-15% of 2-mercaptan benzothiazole quality, and solvent load is 5-10 times of 2-mercaptan benzothiazole quality.
Metal in the transition metal salt among the present invention in the catalyst system therefor comprises Co, Ce, Cu, Fe, Mn, Ni etc., transition metal salt can exist with the form of hydrochloride, vitriol, nitrate or acetate, and transition metal wherein can be any valence state or mixed valence that can stable existence.The single component transition metal-salt that is used for catalyzer is the Chemicals of directly buying; The transition metal salt that is used for catalyzer can be formed by directly mixing by two or more transition metal salts, and there is no particular limitation for the mass ratio between the transition metal salt component, can be arbitrary proportion.
Among the present invention, contain N or/and the mixture that the organic compound of O is formed is catalyzer with transition metal salt with as what part used, directly come into operation, two kinds of components first original position in reaction process generates title complex and then brings into play katalysis.The transition metal salt and the part that are used for catalyzer can be made corresponding title complex earlier, re-use, and also can directly buy corresponding Chemicals title complex.
The present invention is by in the synthetic DM process of M oxidation, and oxidation effectiveness increases with catalyst levels and improves, and also increases but catalyst levels increases production cost thereupon; Carried out in solvent by the synthetic DM process of M oxidation, solvent for use has the ability of dissolving M and catalyzer, and solvent is methyl alcohol, ethanol or acetonitrile, and solvent load is 1-20 times of M quality, and preferred 5-10 doubly.
After building-up reactions finishes among the present invention, the aftertreatment technology process is not particularly limited, product D M separates purification can carry out by the following method: after oxidizing reaction finishes, place cooling, by filter with DM with contain the mother liquor of catalyzer with unreacted M and separate, through recrystallization and oven dry, obtain product D M again.
Oxidizing reaction of the present invention finishes to isolate the later mother liquor of DM can reuse the effect that continues the performance catalyzer, utilize that number of times is more many more saves production cost, but after repeatedly utilizing, because water content increases in the mother liquor, can influence the carrying out of oxidizing reaction, the speed of reaction of M and transformation efficiency descend.Suitable mother liquor utilizes number of times to be 2-10 time, and the mother liquor after the utilization can pass through distillating recovering solvent, and recovered solvent can be used as novel solvent and uses.
Preparation method of the present invention compared with prior art has following advantage: used catalyzer does not contain precious metal, can repeatedly utilize, and refuse is few, and environmental friendliness has stronger prospects for commercial application; Synthesis technique is simple and direct, catalytic activity height, reaction efficiency height; Building-up reactions selectivity of product height, by product is few; Need not to use any alkali, acid or other additive in the building-up reactions.
Description of drawings
Fig. 1 is the infared spectrum of embodiment 1 product DM.
Embodiment
Embodiment 1: synthetic 2,2 '-two sulphur di-benzothiazoles (DM) of 2-mercaptan benzothiazole (M) catalyzed oxidation in oxygen atmosphere
In the reactor of 500 L, drop into 30 kg M, 2.1 kg Co (NO 3) 26H 2O, 2.5 kg methyl ethyl diketones and 300 L methyl alcohol; Stir down heat temperature raising to 100 ℃, aerating oxygen keeps that pressure is 0.15 MPa in the reactor, react stopped reaction after 15 hours, cooling is filtered, 30 L methanol wash, the washing, dry product DM28.6 kg, the infared spectrum of product as shown in Figure 1, its infared spectrum and DM standard infared spectrum are in full accord, yield is 96%, fusing point is 180-181 ℃, liquid chromatograph is analyzed, and products obtained therefrom has identical retention time with the DM standard specimen, and content is 99.5%.
The mother liquor and the washing and recycling methyl alcohol that filter to isolate DM merge, and return reactor, drop into 30 kg M again, need not to drop into again catalyzer, continue to press original conditioned response 15 hours, the final 27.4 kg DM that get, yield is 92%, and fusing point is 178-180 ℃, and it is 99% that liquid chromatograph is analyzed DM content.So recycle mother liquor under the same terms 10 times, each time yield is all more than 95%.Utilize for the 10th time, the final 28.3 kg DM that get, yield is 95%, fusing point is 172-176 ℃.
Distillation utilizes the mother liquor after 10 times, reclaims solvent methanol 310 L, and the Methanol Recovery rate is 54%, and the methyl alcohol that the Methanol Recovery rate reclaims for distillation accounts for the ratio of the total consumption of reaction process methyl alcohol.
Embodiment 2: the synthetic DM of M catalyzed oxidation in air atmosphere
In the reactor of 500 L, drop into 60 kg M, 0.1 kg Ce (NO 3) 36H 2O, 0.1 kg Mn (OAc) 24H 2O and 0.1 kg 2,2,6,6-tetramethyl piperidine-N-oxyradical and 300 L ethanol; Stir down heat temperature raising to 120 ℃, be pressed into air, keep that pressure is 2.0 MPa in the reactor, react stopped reaction after 20 hours, cooling is filtered, 30L washing with alcohol, washing, dry product 57.2 kg DM, yield is 96%, fusing point is 180-182 ℃, it is 99% that liquid chromatograph is analyzed DM content.
The mother liquor and the washing and recycling ethanol that filter to isolate DM merge, and return reactor, drop into 60 kg M again, need not to drop into again catalyzer, continue to press original conditioned response 20 hours, the final 54.9 kg DM that get, yield is 92%, and fusing point is 180-181 ℃, and it is 99% that liquid chromatograph is analyzed DM content.So recycle mother liquor under the same terms 5 times, each time yield is all more than 94%.The 5th is utilized, the final 28.3 kg DM that get, and yield is 95%, fusing point is 172-176 ℃.
Distillation utilizes the mother liquor after 5 times, reclaims etoh solvent 400 L, and the ethanol rate of recovery is 90%.
Embodiment 3: the synthetic DM of dioxygen oxidation under the normal pressure
In the 500 L reactors of the ventpipe bottom condenser being housed and inserting, drop into 90 kg M, 4.0 kg CuSO 45H 2O, 0.5 kg oxalic acid and 200 L acetonitriles; Stir down heat temperature raising to 80 ℃, aerating oxygen begins reaction continuously; React stopped reaction after 25 hours, cooling is filtered, the washing of 90 L acetonitriles, washing, dry product 84.1 kg DM, yield is 94%, fusing point is 179-181 ℃, it is 99.4% that liquid chromatograph is analyzed DM content.
The mother liquor and the washing and recycling acetonitrile that filter to isolate DM merge, and return reactor, drop into 90 kg M again, need not to drop into again catalyzer, continue to press original conditioned response 25 hours, the final 81.4 kg DM that get, yield is 91%, and fusing point is 178-180 ℃, and it is 99% that liquid chromatograph is analyzed DM content.So recycle mother liquor under the same terms 3 times, each time yield is all more than 95%.Utilize for the 3rd time, the final 84.9 kg DM that get, yield is 95%, fusing point is 172-176 ℃.
Distillation utilizes the mother liquor after 3 times, reclaims solvent acetonitrile 140 L, and the acetonitrile rate of recovery is 30%.
Embodiment 4: the synthetic DM of atmospheric oxidation under the normal pressure
In the 500 L reactors of the ventpipe bottom condenser being housed and inserting, drop into 20 kg M, 0.5 kg Fe (NO 3) 39H 2O, 2.5 kg dimethylglyoximes and 400 L methyl alcohol; Stir down heat temperature raising to 20 ℃, bubbling air begins reaction continuously; React stopped reaction after 30 hours, cooling is filtered, 30 L methanol wash, washing, dry product 18.5 kg DM, yield is 93%, fusing point is 181-182 ℃, it is 99.6% that liquid chromatograph is analyzed DM content.
The mother liquor and the washing and recycling methyl alcohol that filter to isolate DM merge, and return reactor, drop into 20 kg M again, need not to drop into again catalyzer, continue to press original conditioned response 30 hours, the final 18.7 kg DM that get, yield is 93%, and fusing point is 181-182 ℃, and it is 99.5% that liquid chromatograph is analyzed DM content.
Distillation utilizes the mother liquor after 2 times, reclaims solvent methanol 410 L, and the Methanol Recovery rate is 90%.
Embodiment 5: the synthetic DM of M catalyzed oxidation in oxygen atmosphere
In the reactor of 500 L, drop into 100 kg M, 0.2 kg Ni (OAc) 24H 2O, 0.2 kg diethylene triamine pentacetic acid (DTPA), 0.2 kg dimethylglyoxime and 120 L methyl alcohol; Stir down heat temperature raising to 60 ℃, aerating oxygen, keeping the interior pressure of reactor is 0.3 MPa, reacts stopped reaction after 8 hours, cooling, filter 50 L methanol wash, washing, dry product 93.4 kg DM, yield is 94%, and fusing point is 180-182 ℃, and it is 99.5% that liquid chromatograph is analyzed DM content.The distillation mother liquor reclaims solvent methanol 145 L, and the Methanol Recovery rate is 85%.
Embodiment 6: DM is synthesized in the M oxidation under the different condition
Carry out oxidizing reaction by embodiment 1 identical method with identical M charging capacity, different is that catalyzer is formed and various reaction conditions, and reaction result sees Table 1.
DM is synthesized in M oxidation under table 1 different condition
Figure 124661DEST_PATH_IMAGE002
As seen from the above embodiment, adopt preparation method of the present invention, yield has all reached 90%, and the catalyzer that this preparation method adopts can not pollute environment, catalytic activity height, reaction efficiency height.

Claims (6)

1. catalytic molecular oxygen oxidation prepares 2, the method of 2 '-two sulphur di-benzothiazoles, it is characterized in that: with transition metal salt with a kind ofly contain N or/and the mixture that the organic compound of O is formed is catalyzer as what part used, make the 2-mercaptan benzothiazole in oxygen or air ambient, in pressure 0.01-2.00MPa, temperature 20-120 ℃ 1-30 hour synthetic 2,2 '-two sulphur di-benzothiazoles of reaction under the solvent condition be arranged; Described transition metal salt is one of hydrochloride, vitriol, nitrate, acetate and hydrate thereof of Fe or two or more combinations, the described organic compound that uses as part is 2,2,6,6-tetramethyl piperidine-N-oxyradical, dimethylglyoxime or biacetyl monoxime.
2. catalytic molecular oxygen as claimed in claim 1 oxidation prepares 2, and the method for 2 '-two sulphur di-benzothiazoles is characterized in that: the mass ratio of described transition metal salt and part is 0.2-8:1.
3. catalytic molecular oxygen as claimed in claim 2 oxidation prepares 2, and the method for 2 '-two sulphur di-benzothiazoles is characterized in that: the mass ratio of described transition metal salt and part is 0.5-2:1.
4. oxidation prepares 2 as the arbitrary described catalytic molecular oxygen of claim 1-3, and the method for 2 '-two sulphur di-benzothiazoles is characterized in that: described catalyst consumption is the 0.5-30% of 2-mercaptan benzothiazole quality.
5. catalytic molecular oxygen as claimed in claim 4 oxidation prepares 2, and the method for 2 '-two sulphur di-benzothiazoles is characterized in that: described solvent is methyl alcohol, ethanol or acetonitrile, and solvent load is 1-20 times of 2-mercaptan benzothiazole quality.
6. catalytic molecular oxygen as claimed in claim 5 oxidation prepares 2, the method of 2 '-two sulphur di-benzothiazoles, it is characterized in that: described reaction pressure is that 0.15-0.6Mpa, temperature are that 60-80oC, reaction times are 4-12 hour, catalyst consumption is the 3-15% of 2-mercaptan benzothiazole quality, and solvent load is 5-10 times of 2-mercaptan benzothiazole quality.
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CN102367237A (en) * 2011-09-20 2012-03-07 科迈化工股份有限公司 Method for producing medical DM by taking oxygen as oxidizing agent
CN103145642A (en) * 2013-03-29 2013-06-12 贾占军 Refining method of mercaptobenzothiazole disulfide
CN105294371A (en) * 2015-10-30 2016-02-03 镇江伟泽生物医学科技有限公司 Method for preparing disulfide bond containing compound by using TEMPO catalyst through aerobic oxidation
CN106831644B (en) * 2017-01-24 2019-07-12 郑州大学 The method of catalytic molecular oxygen oxidation 2,2 '-two sulphur union II benzothiazoles of preparation in water phase
CN108727296A (en) * 2017-10-23 2018-11-02 内蒙古科迈化工有限公司 A kind of dioxygen oxidation one-step synthesis technique of rubber accelerator dibenzothiazyl disulfide
CN117720480B (en) * 2023-12-20 2024-06-18 平乡县丰业橡胶助剂有限公司 High-purity rubber vulcanization accelerator DM and preparation method thereof

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