CN102167575B - LiZn ferrite material for Ka-band phase shifter and preparation method thereof - Google Patents

LiZn ferrite material for Ka-band phase shifter and preparation method thereof Download PDF

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CN102167575B
CN102167575B CN 201110001941 CN201110001941A CN102167575B CN 102167575 B CN102167575 B CN 102167575B CN 201110001941 CN201110001941 CN 201110001941 CN 201110001941 A CN201110001941 A CN 201110001941A CN 102167575 B CN102167575 B CN 102167575B
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phase shifter
additive
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wave band
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CN102167575A (en
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蒋晓娜
孙科
余忠
兰中文
王智锟
罗明
郭荣迪
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University of Electronic Science and Technology of China
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Abstract

The invention discloses a low-loss LiZn ferrite material for a phase shifter, which belongs to the technical field of electronic materials and consists of a main material, an additive and an adhesive, and is characterized in that the main material is Fe2O3、ZnO、Mn3O4、Li2CO3Calculated as raw material according to Li0.35+xZn0.3Fe2.28Mn0.07O4+δCalculating the molecular formula of the compound of the formula,wherein x is 0.01-0.2, and x is 2 delta; the additive is Bi relative to the main material2O3、NiO、V2O5Calculated, the component is 0.5 to 2.0 wt% Bi2O3、0.1~0.4wt%NiO、0.2~0.5wt%V2O5. The invention has the excellent characteristics of low coercive force, low dielectric loss, low ferromagnetic resonance line width, high saturation magnetization and the like.

Description

Ka wave band phase shifter LiZn Ferrite Material and preparation method
Technical field
The invention belongs to technical field of electronic materials, particularly Ka wave band phase shifter LiZn Ferrite Material and preparation method.
Background technology
The demand driving of satellite communication, Radar Technology the development of microwave technology, promoted the research of microwave gyromagnetic material and device, therefore exploitation and design novel material, new unit have become one of problem of people's extensive concern.The LiZn ferrite because of the characteristics such as have under room temperature that full specific magnetising moment variable range is wide, Curie temperature is high, squareness ratio is high, remanent magnetism counter stress susceptibility is low, temperature stability good and cost is low be widely used in microwave enclosed type phase shifter and high-power component (see document 1, M Pardavi-Horvath.Microwave applications of ferrites[J] .J MagnMagn Mater, 2000,215 (6): 171-183; 2, Han Zhiquan. the general situation of development of microwave ferrite material [J]. magneticsubstance and device, 2000,31 (5): 32-35.).Compare with semiconductor phase shifter, ferrite phase shifter can bear higher peak power at S-band to Ka wave band.For the width of the drive current that reduces phase shifter and insertion loss, the raising phase shifter consistence that balances each other, the LiZn ferrite that is applied to wherein must have low-coercivity (H c), low-dielectric loss (tan δ ε), low ferromagnetic resonance line width (Δ H) and good temperature stability.In addition, for the reduction of device volume, device is to the high frequency future development, and this just requires Ka wave band phase shifter material to have high saturation magnetization (4 π M s) to improve the phase-shift phase of phase shifter unit length.But there are the following problems in the preparation of Li based ferrite: 1) during the comparatively high temps sintering, can obtain high saturation magnetization, low coercive force, but squareness ratio is relatively poor, especially, is attended by the Li volatilization during high temperature sintering, cause the material composition segregation, produce Fe 2+Ion makes resistivity of material decline to a great extent, and dielectric loss significantly increases; During 2) as sintering at a lower temperature, can avoid the Li volatilization, but density is lower, is unfavorable for obtaining high saturation magnetization and low coercive force.The main way that can better address the above problem at present, is: 1) with low melting point additive B i 2O 3Reduce sintering temperature, and its segregation is in crystal boundary, effectively reduction Li volatilization (see document 3, Baba PD.Fabricationand properties of microwave lithium ferrites[J] .IEEE Trans Magn, 1972, MAG-8 (1): 83-93; 4, Yu Zhong, Chen Daizhong, blue Chinese waits .Bi 2O 3Impact [J] on sintering LiZn ferrite performance. Journal of Inorganic Materials, 2007,22 (6): 1173-1177; 5, LiuCheng-yong, Lan Zhong-wen, Jiang Xiao-na, et al.Effects of sinteringtemperature and Bi 2O 3Content on microstructure and magnetic propertiesof LiZn ferrites[J] .J Magn Magn Mater, 2008,320 (7): 1335-1339; 6, Jiang Xiao-na, Lan Zhong-wen, Yu Zhong, et al.Effects of sinteringtemperature and Bi 2O 3On Li volatilization in LiZn ferrites[C] .ICF-10.Chengdu:J.Magn.Mater.Dev., 2008:364-367.); 2) adopt scarce Fe formula sintering under air or oxygen atmosphere (to see document 7, Nutan Gupta, Mukesh C Dimri, Subhash C Kashyap, et al.Processing and properties of cobalt-substitutedlithium ferrite in the GHz frequency range.Ceramics International, 2005,31 (1): 171-176; 8, Jiang Xiaona, blue Chinese, Yu Zhong waits .Mn 3O 4Impact [J] on LiZn ferrite magnetic performance, microstructure and resistivity. Journal of Inorganic Materials, 2010,25 (1): 77-82.9, Liu Peiyuan, Yu Zhong, Jiang Xiaona, etc. the impact [J] of iron deficiency amount on LiZn ferrite electromagnetic performance. magneticsubstance and device, 2009,40 (4): 23-26.), suppress Fe 2+Generate, improve resistivity, reduce dielectric loss.
The present invention is different from the preparation method of existing LiZn Ferrite Material, has proposed a kind of new Ka wave band phase shifter with the preparation method of LiZn Ferrite Material, utilizes this technology, has successfully prepared the Ka wave band with high performance LiZn Ferrite Material.
Summary of the invention:
Technical problem to be solved by this invention is, provides a kind of Ka wave band with excellent specific properties such as low-coercivity, low-dielectric loss, low ferromagnetic resonance line width, high saturation and magnetic intensities with high performance LiZn Ferrite Material.
The present invention also provides the preparation method of aforementioned low-loss LiZn ferrite material for phase shifter.
The technical scheme that the present invention solve the technical problem employing is, Ka wave band phase shifter LiZn Ferrite Material is made of major ingredient, additive and tackiness agent, it is characterized in that, major ingredient is with Fe 2O 3, ZnO, Mn 3O 4, Li 2CO 3For the raw material meter, press Li 0.35+xZn 0.3Fe 2.28Mn 0.07O 4+ δMolecular formula is calculated, x=0.01~0.2 wherein, x=2 δ; With respect to major ingredient, additive is with Bi 2O 3, NiO, V 2O 5Calculate, ratio is 0.5~2.0wt%Bi 2O 3, 0.1~0.4wt%NiO, 0.2~0.5wt%V 2O 5
Further, with Li 0.35+xZn 0.3Fe 2.28Mn 0.07O 4+ δMolecular formula is calculated, and x=0.05, major ingredient are Fe 2O 3, ZnO, Li 2CO 3, Mn 3O 4With respect to major ingredient, additive is with Bi 2O 3, NiO, V 2O 5Calculate, ratio is 1.2wt%Bi 2O 3, 0.4wt%NiO, 0.2wt%V 2O 5
Perhaps, with Li 0.35+xZn 0.3Fe 2.28Mn 0.07O 4+ δMolecular formula is calculated, and x=0.1, major ingredient are Fe 2O 3, ZnO, Li 2CO 3, Mn 3O 4With respect to major ingredient, additive is with Bi 2O 3, NiO, V 2O 5Calculate, ratio is 1.0wt%Bi 2O 3, 0.3wt%NiO, 0.3wt%V 2O 5
Perhaps, with Li 0.35+xZn 0.3Fe 2.28Mn 0.07O 4+ δMolecular formula is calculated, and x=0.15, major ingredient are Fe 2O 3, ZnO, Li 2CO 3, Mn 3O 4With respect to major ingredient, additive is with Bi 2O 3, NiO, V 2O 5Calculate, ratio is 1.2wt%Bi 2O 3, 0.3wt%NiO, 0.25wt%V 2O 5
The present invention also provides the preparation method of Ka wave band phase shifter with the LiZn Ferrite Material, it is characterized in that comprising the steps:
1) formula
By component Li 0.35+xZn 0.3Mn 0.07Fe 2.28O 4+ δBatching, x=0.01~0.2, x=2 δ;
2) ball milling
To with material loading powder ball milling 1~3 hour in ball mill, the material powder be mixed;
3) pre-burning
With step 2) pre-burning 1~3 hour in 760~850 ℃ of stoves of gained ball milling material;
4) doping
With step 3) gained material powder adds additive 0.5~2.0wt%Bi by weight 2O 3, 0.1~0.4wt%NiO, 0.2~0.5wt%V 2O 5
5) secondary ball milling
With step 4) in the material powder that obtains ball milling 2~6 hours in planetary ball mill;
6) moulding
With step 5) gained material powder adds 8~15wt% organic binder bond by weight, and mixing after granulation, is pressed into blank with granular powder on press;
7) atmosphere sintering
With step 6) the gained blank is placed in atmosphere sintering furnace, and in oxygen atmosphere, densification sintering is 2~5 hours at 980~1050 ℃ of temperature, and temperature-fall period is chilled to room temperature by certain rate of temperature fall.
LiZn Ferrite Material of the present invention has the excellent specific properties such as low-coercivity, low-dielectric loss, low ferromagnetic resonance line width, high saturation and magnetic intensity.
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is Ka wave band phase shifter LiZn ferrite material preparation method for material process flow sheet.
Embodiment
Referring to Fig. 1.At first, by preferred highly purified Fe 2O 3, ZnO, Li 2CO 3And Mn 3O 4Be starting material, consider the Li volatilization of certain limit, adopt the formula of rich lithium component; Secondly, add a certain amount of Bi in Preburning material 2O 3, V 2O 5Additive reduces sintering temperature, suppresses the Li volatilization, simultaneously, adds a certain amount of NiO additive in Preburning material, makes the microstructure uniformity, improves the squareness ratio of material; Then, select below superhard steel ball ball milling powder material to 1 μ m preparation high reactivity powder; At last, under the prerequisite of above-mentioned formula, additive and powder optimum preparation condition, in conjunction with specific sintering temperature, prepare at low temperatures Ka wave band phase shifter LiZn Ferrite Material.
Major ingredient of the present invention is with Li 0.35+xZn 0.3Fe 2.28Mn 0.07O 4+ δMolecular formula is calculated, x=0.05, x=2 δ.Just to divide in situation, the charge number of metallic cation and oxonium ion is respectively+and 8 and-8, as
Li 0.35Zn 0.3Fe 2.28Mn 0.07O 4, cationic charge number: 0.35+0.3*2+2.28*3+0.07*3=8, oxonium ion charge number :-2*4=-8; Li 0.35+xZn 0.3Fe 2.28Mn 0.07O 4+ δ, cationic charge number: 0.35+x+0.3*2+2.28*3+0.07*3=8+x, oxonium ion charge number :-2* (4+ δ)=-8-2 δ.Therefore, 8+x=|-8-2 δ |, so, x=2 δ.
Embodiment is as follows more specifically:
Embodiment 1:
1) main formula: with Li 0.35+xZn 0.3Fe 2.28Mn 0.07O 4+ δMolecular formula is calculated, x=0.05, x=2 δ; Major ingredient is Fe 2O 3, ZnO, Li 2CO 3, Mn 3O 4
2) ball milling: with step 1) raw materials used in ball mill ball milling 2 hours, the material powder is mixed;
3) pre-burning: with step 2) gained ball milling material pre-burning 2 hours in 810 ℃ of stoves;
4) doping: with step 3) gained material powder adds additive 1.2wt%Bi by weight 2O 3, 0.4wt%NiO, 0.2wt%V 2O 5, will expect powder ball milling 3 hours in planetary ball mill;
5) moulding: with step 4) the gained powder adds the 15wt% organic binder bond by weight, and mixing after granulation, is pressed into blank with granular powder on press;
6) atmosphere sintering: with step 5) the gained blank is in atmosphere sintering furnace, and in oxygen atmosphere, sintering is 3 hours at 1000 ℃ of temperature.
Through the Ka wave band phase shifter LiZn Ferrite Material that above technique is prepared, uniform crystal particles is fine and close, and average grain size is about 8.2 μ m.The material specific saturation magnetization is tested with ring title method, residual magnetic flux density, coercive force are tested with the rugged SY-8232B-H analyser of Japanese rock, density is tested with drainage, calculate saturation magnetization according to density and specific saturation magnetization, press ferromagnetic resonance line width, specific inductivity and the dielectric loss of GB/T9633-1998 " the gyromagnetic material performance test methods of microwave frequency applications " measure sample.Utilizing TH2828 and retort furnace to carry out Curie temperature measures.Its performance index are as follows:
Saturation magnetization 4 π M s: 4800 ± 5%kA/m
Remanent magnetism B r:>360mT
Coercive force H c:<120A/m
Ferromagnetic resonance line width Δ H:12kA/m (3dB, x wave band)
DIELECTRIC CONSTANT ε ': 15 (f=9.3GHz)
Dielectric loss tan δ ε:<6 * 10 -4(f=9.3GHz)
Curie temperature T c:>460 ℃
Density d:>4.9g/cm 3
Embodiment 2:
1) with Li 0.35+xZn 0.3Fe 2.28Mn 0.07O 4+ δMolecular formula is calculated, x=0.10, x=2 δ; Major ingredient is Fe 2O 3, ZnO, Li 2CO 3, Mn 3O 4
2) ball milling: with step 1) raw materials used in ball mill ball milling 2 hours, the material powder is mixed;
3) pre-burning: with step 2) gained ball milling material pre-burning 2 hours in 810 ℃ of stoves;
4) doping: with step 3) gained material powder adds additive 1.0wt%Bi by weight 2O 3, 0.3wt%NiO, 0.3wt%V 2O 5, will expect powder ball milling 3 hours in planetary ball mill;
5) moulding: with step 4) the gained powder adds the 15wt% organic binder bond by weight, and mixing after granulation, is pressed into blank with granular powder on press;
6) atmosphere sintering: with step 5) the gained blank is in atmosphere sintering furnace, and in oxygen atmosphere, sintering is 2.5 hours at 1030 ℃ of temperature.
Through the Ka wave band phase shifter LiZn Ferrite Material that above technique is prepared, uniform crystal particles is fine and close, and average grain size is about 8.9 μ m.The material specific saturation magnetization is tested with ring title method, residual magnetic flux density, coercive force are tested with the rugged SY-8232B-H analyser of Japanese rock, density is tested with drainage, calculate saturation magnetization according to density and specific saturation magnetization, press ferromagnetic resonance line width, specific inductivity and the dielectric loss of GB/T9633-1998 " the gyromagnetic material performance test methods of microwave frequency applications " measure sample.Utilize TH2828 and retort furnace to carry out Curie temperature and measure, its performance index are as follows:
Saturation magnetization 4 π M s: 4800 ± 5%kA/m
Remanent magnetism B r:>365mT
Coercive force H c:<120A/m
Ferromagnetic resonance line width Δ H:12kA/m (3dB, x wave band)
DIELECTRIC CONSTANT ε ': 15 (f=9.3GHz)
Dielectric loss tan δ ε:<4.5 * 10 -4(f=9.3GHz)
Curie temperature T c:>460 ℃
Density d:>4.9g/cm 3
Embodiment 3:
1) with Li 0.35+xZn 0.3Fe 2.28Mn 0.07O 4+ δMolecular formula is calculated, x=0.15, x=2 δ; Major ingredient is Fe 2O 3, ZnO, Li 2CO 3, Mn 3O 4
2) ball milling: with step 1) raw materials used in ball mill ball milling 2 hours, the material powder is mixed;
3) pre-burning: with step 2) gained ball milling material pre-burning 2 hours in 810 ℃ of stoves;
4) doping: with step 3) gained material powder adds additive 1.2wt%Bi by weight 2O 3, 0.3wt%NiO, 0.25wt%V 2O 5, will expect powder ball milling 3 hours in planetary ball mill;
5) moulding: with step 4) the gained powder adds the 15wt% organic binder bond by weight, and mixing after granulation, is pressed into blank with granular powder on press;
6) atmosphere sintering: with step 5) the gained blank is in atmosphere sintering furnace, and in oxygen atmosphere, sintering is 2 hours at 1000 ℃ of temperature.
Through the Ka wave band phase shifter LiZn Ferrite Material that above technique is prepared, uniform crystal particles is fine and close, and average grain size is about 8.0 μ m.The material specific saturation magnetization is tested with ring title method, residual magnetic flux density, coercive force are tested with the rugged SY-8232B-H analyser of Japanese rock, density is tested with drainage, calculate saturation magnetization according to density and specific saturation magnetization, press ferromagnetic resonance line width, specific inductivity and the dielectric loss of GB/T9633-1998 " the gyromagnetic material performance test methods of microwave frequency applications " measure sample.Utilizing TH2828 and retort furnace to carry out Curie temperature measures.Its performance index are as follows:
Saturation magnetization 4 π M s: 4800 ± 5%kA/m
Remanent magnetism B r:>360mT
Coercive force H c:<120A/m
Ferromagnetic resonance line width Δ H:12kA/m (3dB, x wave band)
DIELECTRIC CONSTANT ε ': 15 (f=9.3GHz)
Dielectric loss tan δ ε:<5.0 * 10 -4(f=9.3GHz)
Curie temperature T c:>460 ℃
Density d:>4.9g/cm 3

Claims (5)

1.Ka wave band phase shifter LiZn Ferrite Material is made of major ingredient, additive and tackiness agent, it is characterized in that, major ingredient is with Fe 2O 3, ZnO, Mn 3O 4, Li 2CO 3For the raw material meter, press Li 0.35+xZn 0.3Fe 2.28Mn 0.07O 4+ δMolecular formula is calculated, x=0.01~0.2 wherein, x=2 δ;
With respect to major ingredient, additive is with Bi 2O 3, NiO, V 2O 5Calculate, component ratio is 0.5~2.0wt%Bi 2O 3, 0.1~0.4wt%NiO, 0.2~0.5wt%V 2O 5
2. Ka wave band phase shifter LiZn Ferrite Material as claimed in claim 1, is characterized in that, x=0.05, and with respect to major ingredient, additive is 1.2wt%Bi 2O 3, 0.4wt%NiO, 0.2wt%V 2O 5
3. Ka wave band phase shifter LiZn Ferrite Material as claimed in claim 1, is characterized in that, x=0.1, and with respect to major ingredient, additive is 1.0wt%Bi 2O 3, 0.3wt%NiO, 0.3wt%V 2O 5
4. Ka wave band phase shifter LiZn Ferrite Material as claimed in claim 1, is characterized in that, x=0.15, and with respect to major ingredient, additive is 1.2wt%Bi 2O 3, 0.3wt%NiO, 0.25wt%V 2O 5
5.Ka the wave band phase shifter is characterized in that with the preparation method of LiZn Ferrite Material, comprises the steps:
1) formula
By component Li 0.35+xZn 0.3Mn 0.07Fe 2.28O 4+ δBatching, x=0.01~0.2, x=2 δ;
2) ball milling
To with material loading powder ball milling 1~3 hour in ball mill, the material powder be mixed;
3) pre-burning
With step 2) pre-burning 1~3 hour in 760~850 ℃ of stoves of gained ball milling material;
4) doping
With step 3) gained material powder adds additive 0.5~2.0wt%Bi by weight 2O 3, 0.1~0.4wt%NiO, 0.2~0.5wt%V 2O 5
5) secondary ball milling
With step 4) in the material powder that obtains ball milling 2~6 hours in planetary ball mill;
6) moulding
With step 5) gained material powder adds 8~15wt% organic binder bond by weight, and mixing after granulation, is pressed into blank with granular powder on press;
7) atmosphere sintering
With step 6) the gained blank is placed in atmosphere sintering furnace, and in oxygen atmosphere, densification sintering is 2~5 hours at 980~1050 ℃ of temperature, and temperature-fall period is chilled to room temperature by certain rate of temperature fall.
CN 201110001941 2011-01-06 2011-01-06 LiZn ferrite material for Ka-band phase shifter and preparation method thereof Expired - Fee Related CN102167575B (en)

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CN112456993A (en) * 2020-10-29 2021-03-09 中国航天时代电子有限公司 Microwave ferrite material for ferrite device and preparation method thereof
CN112239358B (en) * 2020-10-30 2022-11-29 成都子之源绿能科技有限公司 Microwave LiZnTiMn gyromagnetic ferrite material and preparation method thereof
CN113501708A (en) * 2021-06-23 2021-10-15 北京无线电测量研究所 Li-series spinel microwave ferrite material and preparation method thereof
CN114956800B (en) * 2022-05-23 2023-07-07 西南应用磁学研究所(中国电子科技集团公司第九研究所) High-performance microwave polycrystalline ferrite material

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