CN102160684B - Tobacco stem polishing machine - Google Patents
Tobacco stem polishing machine Download PDFInfo
- Publication number
- CN102160684B CN102160684B CN201010607707.0A CN201010607707A CN102160684B CN 102160684 B CN102160684 B CN 102160684B CN 201010607707 A CN201010607707 A CN 201010607707A CN 102160684 B CN102160684 B CN 102160684B
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- polishing
- material propeller
- offal
- chamber
- polishing room
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Abstract
The present invention discloses a tobacco stem polishing machine comprising a machine rack, on which are erected a material propeller and a polishing chamber, wherein the material propeller is positioned at the feed end of the polishing chamber, the material propeller and the polishing chamber are provided with mutually communicated channels, the upper end of the material propeller is provided with a hopper, a screw type propulsion shaft is arranged in the material propeller in a rotation manner, the polishing chamber is composed of a cavity enclosed by an upper cover plate and a lower dust sieve tray, the cover plate is provided with a plurality of ribs and air inlets, a sealing chamber is arranged under the dust sieve tray, out of the sealing chamber is connected a dedusting fan, a polishing roll is arranged in the polishing chamber in a rotation manner, the polishing roll and the screw type propulsion shaft are connected and synchronously driven by a driving control part, and a discharge tank is erected at the discharge end of the polishing chamber. In the process of polishing, the tobacco stem polishing machine can adjust flow rate according to condition of production, realize control of polishing quality of tobacco stems, and carry out instant treatment of dust produced in polishing process.
Description
Technical field
The present invention relates generally to a kind of device that offal surface is carried out to polishing, relates in particular to a kind of tobacco stem polisher, and the surface of offal after roasting is rubbed with polishing, removed the surface attachments such as the residual tobacco leaf of offal and burr.
Background technology
Along with demand and the development of tobacco industry, the tar content that constantly reduces cigarette becomes the target of cigarette enterprise.Formerly be used as the offal that waste combustion falls, can be by being processed into cigarette material (being stem) after splashing, join in pipe tobacco, become the important means that reduces tar content in cigarette, and the ratio accounting in a cigarette is increasing, therefore offal is also generally familiar with by cigarette enterprise as the importance of raw material of cigarette.But realize, offal is processed into stem by splashing and joins in pipe tobacco, this process has stricter requirement to tobacco stalk raw material, the one, stalk head (position being connected with tobacco crop mobile jib) must be weeded out; The 2nd, the diameter of offal and length meet the requirement of specification, and the 3rd, the finished product stalk providing must be removed subsidiary tobacco leaf clean, Glabrous thorn.Namely require beating and double roasting enterprise to provide qualified finished product to obstruct the raw material as splashing, just can be processed into qualified stem, become raw material of cigarette.
In the process of splashing of finished product offal being processed at cigarette enterprise, quality is had the greatest impact be as the offal surface of raw material with residual tobacco leaf and the attachment such as burr, this part tobacco leaf has in immersion process and can turn black, directly have influence on the color after the chopping of splashing of offal, therefore the processing of the splashing of offal requires very high to the surface smoothness of finished product offal.
But separate in process at the leaf stalk that carries out tobacco leaf, can not by offal with tobacco leaf clean out completely, in YC/T146 standard, to being lower than 0.5% with the requirement of leaf in stalk, and be with leaf situation also roughly in 0.5% left and right in stalk in actual processing.
These are attached to the tobacco leaf in offal, a part can come off in offal baking, conveying, screening and packaging process, but finally still have the tobacco leaf of 0.2% left and right and burr to be attached on offal and can not to come off, this part subsidiary tobacco leaf has affected the product quality for splashing of offal process.
Along with cigarette enterprise is more and more higher to the utilization rate of offal, offal is also more and more important as a kind of raw material of cigarette, therefore to the surface quality of finished product offal, require also more and more higher, but at present for the processing of offal surface quality, be mainly to adopt in wind-force course of conveying conveniently it to be carried out to polishing, but this processing mode is a kind of passive and cannot carry out quality control to it; For film forming system and the Surface Quality Control Measures of offal, remain blank out specially.
In tobacco leaf job shop, the processing section of offal is that workshop dust produces severely afflicated area, and this is because the smoked sheet and the burr that come off from offal, in screening, conveying and packaging process, have been ground into a large amount of tiny powder, and working environment has been caused to serious pollution.If this part dust is focused on, will improve widely working environment.
Summary of the invention
The object of the invention is the deficiency in order to make up prior art, a kind of tobacco stem polisher is provided, reach surface attachments such as removing the residual tobacco leaf of offal, burr, improve finished product offal surface smoothness, thereby improve the object of finished product tobacco stalk quality, the attachments such as tobacco leaf residual on offal and burr are split away off simultaneously, and by the dedusting fan of sealing and configure dedicated, it is processed, guarantee in this link, most dust to be removed clean, alleviate the dedusting pressure of subsequent handling, reach and improve surrounding working environment object.
The present invention is achieved through the following technical solutions:
A kind of tobacco stem polisher, include frame, the added material propeller that is provided with of described frame, polishing room, described material propeller is positioned at the feed end of polishing room, and material propeller and polishing room have the passage of mutual UNICOM, described material propeller upper end is provided with hopper, in described material propeller, be rotatablely equipped with spiral promotion axle, the cavity that described polishing room is surrounded by the cover plate on top and the dust sieve tray of bottom forms, described cover plate is provided with several fins and several air inlet, described dust sieve tray below is provided with gas-tight silo, described gas-tight silo is externally connected with dedusting fan, in described polishing room, be rotatablely equipped with polishing roll, described polishing roll is connected and synchronizes with described spiral promotion axle and divides driving by transmission control part, the discharge end of described polishing room has set up blow tank.
Described cover plate is provided with three fins and three air inlets, and on air inlet, is respectively equipped with damper.
Described dust sieve tray is semicircular web plate with holes, and by bracket, is fixed on the bottom of polishing room.
Described polishing roll is a rectangular transfer roller with multiple four rib projections.
Described blow tank place is provided with pressure regulator panel.
Its operation principle is: according to the crisp and feature of soft inner of offal appearance after roasting, sent into and in annular seal space, carried out polishing, by the effect of material propeller and polishing roll, realize between polishing roll and offal, the mutual friction between offal and offal, between offal and upper cover plate, between offal and sieve plate, thereby make the surface of offal realize polishing, remove the process of residual tobacco leaf and surface attachments.
Advantage of the present invention is:
1, tobacco stem polisher is reasonable in design, simple in structure, and material channel and dust split channel smoothness are suitable for the roasting polishing process of offal material afterwards.
2, in polishing room, realize air-flow and the function that friction mixes polishing, be conducive to the realization of polishing process.
3, adopt the dust suction of strong fan, improve the effect of the dust separation of polishing process.
4, after polishing process being arranged on to offal baking, offal at this moment has certain temperature, and surface is crisp and soft inner is not easy to make broken; In polishing process, by the internal pressure of reasonable adjustment tobacco stem polisher and the rotating speed of polishing roll, control the friction of polishing process simultaneously, therefore can because of polishing, not increase making of offal broken.
5, all surface process is all carried out at seal process, and all polishing dusts are transported in environmental dust removal main pipeline by pipeline, has ensured the sanitation and hygiene of production scene.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
The specific embodiment
A kind of tobacco stem polisher, include frame, the added material propeller 2 that is provided with of frame, polishing room 3, material propeller 2 is positioned at the feed end of polishing room 3, and material propeller 2 and polishing room 3 have the passage of mutual UNICOM, material propeller 2 upper ends are provided with hopper 1, in material propeller 2, be rotatablely equipped with spiral promotion axle, the cavity that polishing room 3 is surrounded by the cover plate 10 on top and the dust sieve tray 5 of bottom forms, cover plate 5 is provided with three fins and three air inlets 12, and be respectively equipped with damper on air inlet 12, dust sieve tray 5 is semicircular web plate with holes, and by bracket 11, be fixed on the bottom of polishing room 3, dust sieve tray 5 belows are provided with gas-tight silo 8, gas-tight silo 8 is externally connected with dedusting fan 7, in polishing room 3, be rotatablely equipped with polishing roll 4, polishing roll 4 is a rectangular transfer roller with multiple four rib projections, polishing roll 4 is connected and synchronizes with spiral promotion axle and divides 9 drivings by transmission control part, the discharge end of polishing room 3 has set up blow tank 6, and blow tank 6 places are provided with pressure regulator panel.
On described cover plate 10, be provided with three fins, for strengthening the polishing effect on offal surface, on cover plate 10, be provided with the air inlet 12 that three places can regulate, air is by the effect of dedusting fan 7, from air inlet 12, enter and pass the material of polishing room, from the sieve aperture of dust sieve tray 5, out, the dust producing in polishing process is taken away, can reduce the surface temperature of offal, thereby guarantee polishing effect simultaneously; Intake size can regulate by air door; Described polishing roll is connected with material propeller and synchronous rotary, by rotation, drive offal to rotate, realize between polishing roll and offal, the mutual friction between offal and offal, between offal and upper cover plate, between offal and sieve plate, thereby reach the process of polishing offal; Described dust sieve tray separates the tobacco dust producing in polishing process, in the gas-tight silo of dust from polishing room falls into sieve plate; Described blow tank place is provided with a pressure regulator panel, and its effect is the operating pressure regulating in polishing room, to reach the polishing effect of expection; Described transmission control part is divided and is comprised motor, decelerator and driving-chain, for material propeller and polishing roll provide power, realizes the adjusting of material size by VFC.
Its course of work is: after roasting, offal is through after this device processes; After polishing, offal falls into collection belt, sends into next processing links; Dust is by the effect of powerful dedusting fan, entered environment cleaning shaft, and then deliver to dedusting room and focus on.
Using method of the present invention is as follows:
1, starter motor;
2, the offal after baking is sent into material propeller from charging aperture;
3, according to the size of offal flow, adjust the angle of rake rotating speed of material;
4, according to the polishing effect of offal, adjust the pressure of pressure regulator panel;
5, after production process finishes, disable motor.
Claims (1)
1. a tobacco stem polisher, include frame, it is characterized in that: the added material propeller that is provided with of described frame, polishing room, described material propeller is positioned at the feed end of polishing room, and material propeller and polishing room have the passage of mutual UNICOM, described material propeller upper end is provided with hopper, in described material propeller, be rotatablely equipped with spiral promotion axle, the cavity that described polishing room is surrounded by the cover plate on top and the dust sieve tray of bottom forms, described cover plate is provided with three fins and three air inlets, and on air inlet, be respectively equipped with damper, described dust sieve tray below is provided with gas-tight silo, described gas-tight silo is externally connected with dedusting fan, in described polishing room, be rotatablely equipped with polishing roll, described polishing roll is connected and synchronizes with described spiral promotion axle and divides driving by transmission control part, the discharge end of described polishing room has set up blow tank, described dust sieve tray is semicircular web plate with holes, and by bracket, is fixed on the bottom of polishing room, described blow tank place is provided with pressure regulator panel, described polishing roll is a rectangular transfer roller with multiple four rib projections.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010607707.0A CN102160684B (en) | 2010-12-27 | 2010-12-27 | Tobacco stem polishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010607707.0A CN102160684B (en) | 2010-12-27 | 2010-12-27 | Tobacco stem polishing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102160684A CN102160684A (en) | 2011-08-24 |
| CN102160684B true CN102160684B (en) | 2014-04-16 |
Family
ID=44462349
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010607707.0A Active CN102160684B (en) | 2010-12-27 | 2010-12-27 | Tobacco stem polishing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102160684B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2126109U (en) * | 1992-07-04 | 1992-12-30 | 安陆粮食机械厂 | Rice polishing machine |
| US5299583A (en) * | 1991-12-21 | 1994-04-05 | Korber Ag | Method of and apparatus for separating fragments of tobacco ribs from shredded tobacco |
| CN2741380Y (en) * | 2004-06-16 | 2005-11-23 | 秦皇岛烟草机械有限责任公司 | Rolling drum type tobacco stem polishing and dust removing device |
| CN201928977U (en) * | 2010-12-27 | 2011-08-17 | 安徽中烟机械有限公司 | Tobacco stem polisher |
-
2010
- 2010-12-27 CN CN201010607707.0A patent/CN102160684B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5299583A (en) * | 1991-12-21 | 1994-04-05 | Korber Ag | Method of and apparatus for separating fragments of tobacco ribs from shredded tobacco |
| CN2126109U (en) * | 1992-07-04 | 1992-12-30 | 安陆粮食机械厂 | Rice polishing machine |
| CN2741380Y (en) * | 2004-06-16 | 2005-11-23 | 秦皇岛烟草机械有限责任公司 | Rolling drum type tobacco stem polishing and dust removing device |
| CN201928977U (en) * | 2010-12-27 | 2011-08-17 | 安徽中烟机械有限公司 | Tobacco stem polisher |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102160684A (en) | 2011-08-24 |
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