CN102159757B - Method of manufacturing nonwoven web perforated without physical or thermal deformation and absorbent article having such nonwoven web - Google Patents

Method of manufacturing nonwoven web perforated without physical or thermal deformation and absorbent article having such nonwoven web Download PDF

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Publication number
CN102159757B
CN102159757B CN200980136637.0A CN200980136637A CN102159757B CN 102159757 B CN102159757 B CN 102159757B CN 200980136637 A CN200980136637 A CN 200980136637A CN 102159757 B CN102159757 B CN 102159757B
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CN
China
Prior art keywords
perforation
nonwoven web
top flat
millimeters
liquid
Prior art date
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Application number
CN200980136637.0A
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Chinese (zh)
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CN102159757A (en
Inventor
金圣燮
李元永
黄鱼渊
陈在承
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Yuhan Kimberly Ltd
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Yuhan Kimberly Ltd
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Publication of CN102159757A publication Critical patent/CN102159757A/en
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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/534Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad
    • A61F13/537Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer
    • A61F13/53708Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer the layer having a promotional function on liquid propagation in at least one direction
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/534Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad
    • A61F13/537Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer
    • A61F13/53743Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer characterised by the position of the layer relative to the other layers
    • A61F13/53747Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer characterised by the position of the layer relative to the other layers the layer is facing the topsheet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/26Perforating by non-mechanical means, e.g. by fluid jet
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • D04H1/495Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet for formation of patterns, e.g. drilling or rearrangement
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/732Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/74Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00Other non-woven fabrics
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15203Properties of the article, e.g. stiffness or absorbency
    • A61F2013/15284Properties of the article, e.g. stiffness or absorbency characterized by quantifiable properties
    • A61F2013/15406Basis weight
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/534Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad
    • A61F13/537Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer
    • A61F13/53708Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer the layer having a promotional function on liquid propagation in at least one direction
    • A61F2013/53721Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer the layer having a promotional function on liquid propagation in at least one direction with capillary means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/534Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad
    • A61F13/537Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer
    • A61F2013/53765Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer characterized by its geometry
    • A61F2013/53782Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer characterized by its geometry with holes

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Epidemiology (AREA)
  • Veterinary Medicine (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Biomedical Technology (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)
  • Nonwoven Fabrics (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)

Abstract

The present invention provides a method of manufacturing a nonwoven web perforated without physical or thermal deformation and an absorbent article including such a nonwoven web. The absorbent article of the present invention comprises the following: a liquid-permeable top sheet; a liquid-impermeable back sheet; an absorbent body disposed between the top sheet and the back sheet for absorbing a liquid permeating through the top sheet; and a surge layer disposed between the top sheet and the absorbent body for delivering the liquid permeating through the top sheet to the absorbent body. The surge layer includes a nonwoven web perforated without physical or thermal deformation.

Description

A kind of manufacture method of the perforation nonwoven web without physics or thermal deformation and the absorbent commodity that contains this nonwoven web
Technical field
The present invention relates to without the manufacture method of the perforation nonwoven web of physics or thermal deformation and the absorbent commodity that contains this nonwoven web.More specifically, the present invention relates to the absorbent commodity such as diaper, sanltary towel, liner etc., this absorbent commodity contains the nonwoven web without the perforation of physics or thermal deformation, makes the large quantity of fluid of discharging from user's health be collected and successfully be delivered to rapidly absorber simultaneously.
Background technology
Fig. 1 shows an example of traditional absorbent commodity.Referring to Fig. 1, traditional absorbent commodity 10 comprises: the liquid permeability top flat 2 of bodyside; The liquid-tight egative film 4 in outside; Be arranged in the absorber 6 between described top flat 2 and egative film 4; And be arranged in the surge layer 8 between described top flat 2 and absorber 6.
Top flat 2 can contact user's skin.Top flat 2 is for flexibility is provided, thereby in the time that user wears these article, can feel comfortable.Absorber 6 is for absorbing fast the liquid of discharging from user's health and see through top flat 2, so that liquid is held in wherein.Absorber 6 can be made up of paper pulp fiber or the paper pulp fiber that is mixed with superabsorbent particles.Egative film 4 is arranged in the below of absorber 6.Egative film 4 can be made up of liquid-tight membrane material, thereby the liquid that makes to remain in absorber 6 can not spill.
Surge layer 8 is for absorbing rapidly liquid and absorbed liquid being delivered to absorber, to prevent that user's skin from becoming wet.For this reason, surge layer 8 can form by nonwoven web low by fibre density and that bulkiness is high.But, to manufacture such surge layer and need to use the material that basic weight is high, this causes high production cost.In order to reduce its production cost in maintaining or improving its performance, surge layer 8 can be made up of the nonwoven web of boring a hole.
According to prior art, surge layer is made up of the nonwoven web of boring a hole.Such nonwoven web can be made up of a part of excising non-woven fabric sheet by cutting equipment (such as perforating press) physics, or uses the pin of heating to bore a hole and make in non-woven fabric sheet.As another example, when nonwoven web there is the roller of multiple projections in the above and be configured between another roller that this roller matches through time, on described nonwoven web, can form multiple perforation.So,, due to the physical pressure applying in perforation step or thermal pressure, the nonwoven web of perforation may deform.Therefore, have such problem, around perforation, the density of nonwoven web and fiber increases (but bulkiness has diminished).In addition, also exist the physical pressure that applies in perforation step or thermal pressure to cause the destruction to fiber and increase the problem of surge layer hardness.
Summary of the invention
The object of the invention is to solve aforesaid problem.The invention provides a kind of manufacture method of nonwoven web, the method is bored a hole to this nonwoven web under the condition that nonwoven web is not applied physical pressure or thermal pressure, thereby the fibre density that prevents nonwoven web in increasing the pliability of surge layer increases and falls low-fiber destruction.The present invention also intends to provide a kind of absorbent commodity that contains this nonwoven web.
According to one embodiment of present invention, can make according to the following steps without the perforation nonwoven web of physics or thermal deformation: blended fiber; Unclamp the fiber through mixing; The fiber of combing through unclamping; Without physical deformation or thermal deformation the fiber through combing is bored a hole; The fixed fiber through perforation; And the fiber through fixed is carried out to finishing.
Preferably, the pressure that perforation step can comprise being scheduled to sprays off and on air towards the fiber through combing and bores a hole and stretch the perforation fiber through combing around to form.
Preferably, perforation step can be carried out with combing step simultaneously.In this case, the fiber unclamping can be provided with in the above on the conveyer of multiple projections and carry out combing to form the fibre web of perforation.And consolidation step can comprise that the pressure forming by predetermined air pressure or by variable contact is applied to top side and/or the bottom side of fibre web.
In another aspect of the present invention, can comprise according to the absorbent commodity described in an embodiment: liquid permeability top flat; Liquid-tight egative film; Be arranged between top flat and egative film for absorbing the absorber through the liquid of top flat; And be arranged in the surge layer that is delivered to absorber for the liquid of top flat will be seen through between top flat and absorber.This surge layer can comprise the perforation nonwoven web without physics or thermal deformation.
Described absorbent commodity according to another embodiment of the invention, it comprises: liquid permeability top flat; Liquid-tight egative film; Be arranged between top flat and egative film for absorbing the absorber through the liquid of top flat; And be arranged in the surge layer that is delivered to absorber for the liquid of top flat will be seen through between top flat and absorber.This top flat can comprise the perforation nonwoven web without physics or thermal deformation.
Absorbent commodity according to another embodiment of the invention, it comprises: liquid permeability top flat; Liquid-tight egative film; Be arranged between top flat and egative film for absorbing the absorber through the liquid of top flat; And be arranged in the surge layer that is delivered to absorber for the liquid of top flat will be seen through between top flat and absorber.This surge layer comprises laminate, and described laminate comprises the perforation nonwoven web and the nonwoven web without perforation that is laminated to its top side and/or bottom side without physics or thermal deformation.
In one embodiment, the gross area of these perforation is preferably 5% to 80% of the nonwoven web gross area.The diameter of perforation is preferably 2 millimeters to 30 millimeters.More preferably 5 millimeters to 10 millimeters of the diameters of perforation.The basic weight of the nonwoven web of perforation is preferably 20 grams every square metre to 400 grams every square metre.
According to the manufacture method of nonwoven web of the present invention, multiple perforation can be formed in nonwoven web under the condition that physical deformation or thermal deformation do not occur, increase with the fibre density that prevents the surrounding of boring a hole, and reduce because this density increases the hardness producing.Therefore,, in the time that such nonwoven web is administered to user's skin, it is very soft that user will feel.
In addition, because nonwoven web can be made with the voidage of low-density and increase, the liquid that therefore this nonwoven web can be discharged from user's health be transported to absorber fast.
And, even if using a small amount of fiber in the situation that, nonwoven web also can be made into have with without the identical thickness of perforation nonwoven web.That is to say, although use the low material of basic weight, nonwoven web also can be made with the thickness identical with non-porous non-woven fibre web, thereby causes the reduction of production cost.
In the time that the size of boring a hole is enough large, top flat can partly be recessed in these perforation, thereby reduces the contact area between top flat and user's skin.Meanwhile, the distance between top flat and absorber diminishes by means of perforation.So, absorb physical efficiency and absorb the moisture remaining in top flat by capillarity.Therefore, the reducing and remain in the minimizing of the moisture in top flat of contact area between top flat and user's skin, making to keep does not have moisture in the top flat of absorbent commodity.
If perforation is very high with the ratio of nonwoven web, the intensity of the nonwoven web of perforation will die down so, and easily deform in perforation step.For this reason, the nonwoven web of perforation can be provided with the nonwoven web without perforation of top side or the bottom side of the nonwoven web that is laminated to this perforation, thereby in not reducing the intensity of nonwoven web, keeps perforation and nonwoven web at high proportion.
Brief description of the drawings
Fig. 1 is the cutaway view that an example of traditional absorbent commodity is shown.
Fig. 2 is the perspective view that shows an example of the absorbent commodity of one embodiment of the present of invention.
Fig. 3 is the cutaway view along Fig. 2 center line III-III.
Fig. 4 is the perspective view that shows the nonwoven web for absorbent commodity according to an embodiment of the invention.
Fig. 5 schematically shows the perforation step after combing step.
Fig. 6 is the zoomed-in view of " A " part in Fig. 5.
Fig. 7 forms multiple perforation in schematically showing the fiber unclamping in combing therein.
The cutaway view that Fig. 8 obtains for the line VIII-VIII along in Fig. 7.
Detailed description of the invention
To describe in detail according to an embodiment of the invention without the manufacture method of the perforation nonwoven web of physics or thermal deformation and the absorbent commodity that contains this nonwoven web below.
Fig. 2 is the perspective view that an example of the absorbent commodity of one embodiment of the present of invention is shown.Fig. 3 is the cutaway view along the line III-III in Fig. 2.Fig. 4 is the perspective view of the nonwoven web for absorbent commodity described in one embodiment of the present of invention.
Referring to Fig. 2 and Fig. 3, the absorbent commodity 100 forming according to one embodiment of present invention comprises: allow from liquid or the top flat 110 of excreta from wherein passing through of the discharge of user's health; Absorber 130 wherein will be remained on from the liquid of top flat 110; Be arranged on below absorber 130 to prevent from remaining on the egative film 120 that the interior liquid of absorber 130 flows out; And be arranged between top flat 110 and absorber the liquid that sees through top flat 110 is delivered to rapidly to the surge layer 115 of absorber 130.As shown in Figure 2, in the time that this absorbent commodity 100 is used as diaper, this absorbent commodity 100 also comprises for the elastic component 150 around baby's shank parcel and the waistband 160 for engaging with baby's waist.
Top flat 110 (can be known as in the art " liner ") directly contacts user's skin.Top flat 110 allow from user's health discharge liquid from wherein by and subsequently rapid moving to absorber 130.Therefore, to have wettability, hydrophily and porous be favourable to top flat 110.Preferably, top flat 110 can be made up of nonwoven web materials, and this material has relatively low density and large bulkiness.Nonwoven web materials can comprise a kind of such as polyester or poly fiber, it has bicomponent fiber or the conjugate fiber of low-melting component and high low-melting component.For example, this fibrid can comprise nylon fiber, polyester fiber, cotton fiber, acrylic fiber etc. or their combination.Bicomponent fibers can comprise polyester core and polyethylene sheath.
Absorber 130 is arranged between top flat 110 and egative film 140, to absorb rapidly liquid and liquid is remained on wherein.Generally speaking, this absorber 130 is necessary for compressible, submissive and does not have irritating to user's skin.For example, absorber 130 can be made by paper pulp fiber or by the paper pulp fiber that mixes superabsorbent particles.
Egative film 40 is arranged on below absorber 130.Egative film 140 can be made up of liquid-tight polyethylene film, thereby make to be contained in, liquid in absorber 130 can not spill and the underwear making dirty or stain user.
Surge layer 115 is arranged between top flat 110 and absorber 130.Surge layer 115 is for absorbing and see through the liquid of top flat 110 and absorbed liquid is delivered to absorber 130 fast, and the Liquid Penetrant being absorbed to prevent is to user's skin.Surge layer 115 can be by bonded carded web natural and/or that synthetic fiber make or air lay fibre web.Bonded carded web can be for example powder-stuck carded web, infrared bonded carded web or hot blast adhesion carded web (TABCW).
In order to increase the absorptivity of surge layer 115 and to increase its pliability, the perforation nonwoven web 120 without physical deformation or thermal deformation according to an embodiment of the invention can be used as surge layer 115.
In another embodiment, nonwoven web 120 of boring a hole without physical deformation or thermal deformation in the situation that according to an embodiment of the invention is also as top flat 110.
In another embodiment, according to an embodiment of the invention under the condition without physical deformation or thermal deformation, bore a hole nonwoven web 120 can laminate form as surge layer 115, be wherein laminated on nonwoven web 120 without the nonwoven web of boring a hole.In this case, can be arranged between top flat 110 and the nonwoven web 120 of perforation or between the nonwoven web 120 and absorber 130 of perforation without the nonwoven web of perforation.This nonwoven web without perforation includes but not limited to spunbond fibre web, bonded carded web, air lay fibre web, hot blast adhesion carded web etc.Preferably, this basic weight without the nonwoven web of perforation can be 10 grams every square metre to 30 grams every square metre.
Can use conventional art known in the art top flat 110, nonwoven web 120, absorber 130 and egative film 140 to be assembled into the absorbent commodity of multiple well-known form.Such as, can make to be thermally bonded or combination of ultrasound, hot-melt adhesive and their combination or any other suitable connection means are connected with each other above-mentioned parts.
Fig. 4 is the perspective view that shows nonwoven web of boring a hole according to an embodiment of the invention without physical deformation or thermal deformation in the situation that.As shown in Figure 4, on the layer 121 of nonwoven web 120, form or limited multiple perforation.In one embodiment, nonwoven web 120 can be made by following steps: blended fiber; Unclamp the fiber through mixing; The fiber of combing through unclamping; Without physical deformation or thermal deformation the fiber through combing is bored a hole; The fixed fiber through perforation; Fiber through fixed is carried out to finishing.
Such as mixing, unclamp, the step such as combing, fixed and finishing can carry out according to conventional art known in the art.
Preferably, the gross area of these perforation can be 5% to 80% of nonwoven web entire area.Preferably, the diameter of perforation can be 2 millimeters to 30 millimeters.More preferably, especially depend on soak time, the diameter of perforation can be 5 millimeters to 10 millimeters.Preferably, the basic weight of the nonwoven web through boring a hole can be 20 grams every square metre to 400 grams every square metre.
Fig. 5 schematically shows the perforation step after combing step.Fig. 6 is the enlarged drawing of " A " part in Fig. 5.
Referring to Fig. 5 and Fig. 6, in one embodiment, can be by fiber through combing being blown under predetermined pressure or jet and nonwoven web 120 is implemented to perforation after combing step.Blow or jet can carrying out off and on or constantly in predetermined time section.One to the embodiment boring a hole through the fiber 121a of combing in, airduct 170 is placed or is arranged to vertical with the layer 121 place plane of fiber 121a through combing.In the time that air sprays to or blow to the layer 121 through the fiber of combing from airduct, be wherein subject to part that jet-stream wind impacts and be rushed out or blow out and form or form perforation or perforate 122a.So,, before consolidation step, on the layer 121 of the fiber 121a through combing, form or limit multiple perforation or perforate 122a.Subsequently, if implement consolidation step, on nonwoven web as shown in Figure 4, form multiple perforation 122.
In another embodiment, perforation step and combing step can be carried out simultaneously, thereby form the nonwoven web with perforation, as shown in FIG. 7 and 8.Fig. 7 schematically shows fiber to unclamping forms the perforation or the perforate that pass therethrough when carrying out combing.Fig. 8 is the cutaway view along the line VIII-VIII in Fig. 7.As shown in Figure 7 and Figure 8, the nonwoven web of tape punching can so be made, and the fiber unclamping has in the above on the combing conveyer 180 of multiple projections or pin 181 and carries out combing.These projections or pin can have circle or polygon cross section, or are taper.Can be clear that from Fig. 8, in the time that the fiber unclamping carries out combing on combing conveyer 180, multiple perforation perforation 122a as shown in Figure 6 penetrates the layer 121b formation through the fiber of combing by multiple projections 181.After such combing step completes, consolidation step can so be carried out, and is applied to top side and/or the bottom side through the layer 121b of the fiber of combing by predetermined air pressure or variable contact.By such consolidation step, the multiple perforation 122 consistent with the shape and size of the projection 181 on combing conveyer 180 can be formed on nonwoven web 120, as shown in Figure 4.
Multiple above-described embodiments of piercing process are only for exemplary purpose and do not intend to limit the invention to concrete technology described herein.Nonwoven web can adopt multiple other method that can not produce the distortion that physics or hot pressing causes.
According to above-mentioned perforation step, in the production stage of nonwoven web 120, there is no fiber loss, there is no the distortion causing because of physical pressure or thermal pressure yet.
Following table 1 shows one-tenth-value thickness 1/10 and the density value without the nonwoven web of boring a hole nonwoven web and bore a hole by jet formation according to one embodiment of the present of invention.
Table 1
The nonwoven web (80 grams every square metre, without perforation) of numbering C:TABCW material
The nonwoven web (70 grams every square metre, without perforation) of numbering G:TABCW material
The nonwoven web (70 grams every square metre, with jet formation perforation) of numbering F:TABCW material
As shown in table 1, under identical condition, if the basic weight of nonwoven web reduce (such as, between numbering C and numbering G material, contrast), its density reduces and thickness attenuation.But according to perforation nonwoven web of the present invention (numbering F), although the basic weight ratio of the material using is numbered the little of C, its thickness equals to number the thickness of C substantially, and its density is still little than the density of numbering C.And, although according to perforation nonwoven web of the present invention (numbering F) although the material using has the basic weight identical with numbering G, its thickness is still large than the thickness of numbering G, and its density is still little than the density of numbering G.Therefore, according to perforation nonwoven web of the present invention (numbering F), although the basic weight of the material using is less than the basic weight of numbering C and numbering G, thickness increases and density reduces, thereby has reduced raw-material consumption.
Following Fig. 2 shows and the experimental result that comprises the liquid absorption speed of absorbent commodity of the surge layer being formed by nonwoven web and moisture evaporation amount (Grams Per Second/square metre), wherein only have surge layer difference, any other parts except surge layer are all identical.
Table 2
Numbering C: the absorber that comprises TABCW material surge layer (80 grams every square metre, without perforation)
Numbering F: comprise TABCW material surge layer (70 grams every square metre, use jet formation perforation)
As shown in table 2, comprise about 10%-17% that declined compared with the soak time of absorbent commodity (numbering F) of the nonwoven web of boring a hole and the absorbent commodity of numbering C.And, comprise compared with the moisture evaporation amount of absorbent commodity (numbering F) of the nonwoven web of boring a hole and the absorbent commodity of numbering C and increased about 15%.Therefore, the liquid of discharging from user's health can be absorbed rapidly to wherein according to absorbent commodity of the present invention, also there is sizable moisture evaporation amount per second, thus for a long time can be not wetly.
Although the present invention has been carried out to specific description and description with reference to multiple exemplary embodiments, it will be appreciated by one of skill in the art that in the situation that can not deviate from the scope of the invention it is made to multiple variation and amendment.

Claims (22)

1. without a manufacture method for the perforation nonwoven web of physical deformation, comprise the following steps:
Blended fiber;
Unclamp the fiber through mixing;
The fiber of combing through unclamping is to form fibre web;
Without physics shifting ground, described fibre web is bored a hole;
The fixed fibre web through perforation;
Fibre web through fixed is carried out to finishing,
Wherein, described perforation step and combing step are carried out so simultaneously, be provided with in the above on the conveyer of multiple projections the described fiber through unclamping is carried out to combing to form the fibre web of perforation; And
This consolidation step comprises the top side and/or the bottom side that predetermined air pressure or variable pressure are applied to this fibre web.
2. without a perforation nonwoven web for physical deformation, it is characterized in that, this fibre web makes by method claimed in claim 1.
3. nonwoven web according to claim 2, is characterized in that, the gross areas of described many perforation are 5% to 80% of this nonwoven web gross area.
4. nonwoven web according to claim 2, is characterized in that, the diameter of described perforation is 2 millimeters to 30 millimeters.
5. nonwoven web according to claim 4, is characterized in that, the diameter of described perforation is 5 millimeters to 10 millimeters.
6. nonwoven web according to claim 2, is characterized in that, the basic weight of the nonwoven web of described perforation is 20 grams every square metre to 400 grams every square metre.
7. an absorbent commodity, comprising:
Liquid permeability top flat;
Liquid-tight egative film;
Be arranged between this top flat and this egative film for absorbing the absorber of liquid that sees through described top flat;
Be arranged in the surge layer that be delivered to described absorber for seeing through the liquid of described top flat between this top flat and this absorber, described surge layer comprises the nonwoven web without the perforation of physics shifting ground claimed in claim 2.
8. absorbent commodity according to claim 7, is characterized in that, the gross area of described many perforation is 5% to 80% of this nonwoven web gross area.
9. absorbent commodity according to claim 7, is characterized in that, the diameter of described perforation is 2 millimeters to 30 millimeters.
10. absorbent commodity according to claim 9, is characterized in that, the diameter of described perforation is 5 millimeters to 10 millimeters.
11. absorbent commodities according to claim 7, is characterized in that, the basic weight of the nonwoven web of described perforation is 20 grams every square metre to 400 grams every square metre.
12. 1 kinds of absorbent commodities, comprising:
Liquid permeability top flat;
Liquid-tight egative film;
Be arranged between this top flat and this egative film for absorbing the absorber of liquid that sees through described top flat;
Be arranged in the surge layer that is delivered to this absorber for the liquid of described top flat will be seen through between this top flat and this absorber, described surge layer comprises laminate, described laminate comprise the perforation nonwoven web without physical deformation according to claim 2 and be laminated on this perforation nonwoven web without perforation nonwoven web.
13. absorbent commodities according to claim 12, is characterized in that, the gross area of described many perforation is 5% to 80% of the nonwoven web gross area.
14. absorbent commodities according to claim 12, is characterized in that, the diameter of described perforation is 2 millimeters to 30 millimeters.
15. absorbent commodities according to claim 14, is characterized in that, the diameter of described perforation is 5 millimeters to 10 millimeters.
16. absorbent commodities according to claim 12, is characterized in that, the basic weight of the nonwoven web of described perforation is 20 grams every square metre to 400 grams every square metre.
17. absorbent commodities according to claim 12, is characterized in that, the basic weight of the described nonwoven web without perforation is 10 grams every square metre to 30 grams every square metre.
18. 1 kinds of absorbent commodities, comprising:
Liquid permeability top flat;
Liquid-tight egative film;
Be arranged between this top flat and this egative film for absorbing the absorber of liquid that sees through described top flat;
Be arranged in the surge layer that is delivered to absorber for seeing through the liquid of described top flat between this top flat and this absorber,
Wherein, described top flat comprises the perforation nonwoven web without physical deformation claimed in claim 2.
19. absorbent commodities according to claim 18, is characterized in that, the gross area of described many perforation is 5% to 80% of nonwoven web entire area.
20. absorbent commodities according to claim 18, is characterized in that, the diameter of described perforation is 2 millimeters to 30 millimeters.
21. absorbent commodities according to claim 20, is characterized in that, the diameter of described perforation is 5 millimeters to 10 millimeters.
22. absorbent commodities according to claim 18, is characterized in that, the basic weight of described perforation nonwoven web is 20 grams every square metre to 400 grams every square metre.
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BRPI0913723B1 (en) 2018-11-21
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