CN102156229A - Final product tester - Google Patents
Final product tester Download PDFInfo
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- CN102156229A CN102156229A CN2011100516863A CN201110051686A CN102156229A CN 102156229 A CN102156229 A CN 102156229A CN 2011100516863 A CN2011100516863 A CN 2011100516863A CN 201110051686 A CN201110051686 A CN 201110051686A CN 102156229 A CN102156229 A CN 102156229A
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Abstract
The invention discloses a final product tester. The final product tester comprises a final product tester body and a central processing unit (CPU) control unit, wherein the final product tester body comprises a cylinder, a motor, input equipment, output equipment, an alternating current and direct current (AD) sampling plate, a motor driving module, a cylinder driving component, a sensor input component and a power supply; the input equipment is used for setting and selection of parameters; the output equipment is used for displaying system parameters and information which are sent by the CPU control unit; the AD sampling plate is used for modulating an electric signal of a product to be tested and transmitting the modulated signal into the CPU control unit through a cable; the motor driving module is used for driving the motor to run; the cylinder driving component is used for driving the cylinder to move; the sensor input component is used for feeding back the position or state information of the cylinder and the motor to the CPU control unit; and the power supply is used for supplying electric energy to the components. In the final product tester, a scraping start-up program is set, so that mixture of defective products and qualified products can be prevented, and the quality of factory final products is guaranteed; and the final product tester is simple in structure and convenient for operation.
Description
Technical field
The present invention relates to a kind of product test machine, relate in particular to a kind of test machine of final products.
Background technology
The product needed of plant produced is through quality inspection layer by layer, to guarantee that the final products that dispatch from the factory are specification product.But, at present in practical operation,, defect ware is sneaked into dispatch from the factory in the certified products easily because factor such as artificial can not in time be rejected defect ware from final products, can not accomplish absolute 100% qualification rate.
Summary of the invention
Defective in view of above-mentioned prior art exists the objective of the invention is to propose a kind of defect ware that can prevent and sneaks into the final products test machine in the certified products.
Purpose of the present invention will be achieved by the following technical programs:
A kind of final products test machine comprises a final products test machine body and a CPU control module, and described final products test machine body comprises cylinder and motor, also comprise: input equipment, comprise keyboard, be connected with described CPU control module, be used for parameter setting and selection by cable; Output device is used to show systematic parameter and the information sent by the CPU control module; The AD sampling plate, described AD sampling plate is electrically connected with final products test machine body, is used for the electric signal of product to be measured is modulated, and imports modulation signal into the CPU control module by cable, analyzes; Motor drive module is connected with described CPU control module by cable, is used to drive described machine operation; The air cylinder driven assembly is used to drive described cylinder and moves, and comprises one group of electromagnetic valve group that is connected with described CPU control module; The sensor input module is used for the position or the status information of described cylinder, motor are fed back to described CPU control module, comprises one group of sensor groups that is connected with described CPU control module; And power supply, be used to above-mentioned each element that electric energy is provided.
Further, above-mentioned final products test machine, wherein: described motor comprises transverse gear motor and vertical gear motor.
Further, above-mentioned final products test machine, wherein: also comprise the pilot lamp and the hummer that are connected with described CPU control module.
Further, above-mentioned final products test machine, wherein: described output device is a LCD display.
Further, above-mentioned final products test machine, wherein: the electromagnetic valve group of described air cylinder driven assembly comprises product charging driver, product register driver, transverse gear motor driver, vertical gear motor driver and product labelling driver.
Further, above-mentioned final products test machine, wherein: the sensor groups of described sensor input module comprises that product inserts sensor, safety door sensor, product charge sensors, product outage sensor, product alignment sensor, product aligning Returning sensor, transverse gear motor turn on sensor, transverse gear motor closure sensor, vertical gear motor turn on sensor, vertical gear motor closure sensor and ash can sensor.
Further, above-mentioned final products test machine, wherein: also comprise communication module, be used for the test data of CPU control module is uploaded to the computer or the webserver; The interface shape of described communication module comprises serial ports, USB interface or Ethernet.
The present invention scraps start-up routine by setting, can prevent that defect ware from sneaking in the certified products, and the quality of the final products that guarantee to dispatch from the factory is simple in structure, easy to operate.Added communication module simultaneously, test result can be uploaded to the computer or the webserver and preserve.
Following constipation closes the embodiment accompanying drawing, the specific embodiment of the present invention is described in further detail, so that technical solution of the present invention is easier to understand, grasp.
Description of drawings
Fig. 1 is the electrical schematic diagram of the embodiment of the invention.
Embodiment
The present invention will be described below by specific embodiment, but the present invention is not limited thereto.
Embodiment
Present embodiment final products test machine, as shown in Figure 1, comprise a final products test machine body and a CPU control module 4, described final products test machine body comprises cylinder and motor, described motor comprises transverse gear motor 51 and vertical gear motor 52, and also comprise: input equipment comprises keyboard 1, be connected with described CPU control module 4 by cable, be used for parameter setting and selection; Output device comprises LCD display 2, is used to show systematic parameter and the information sent by the CPU control module; AD sampling plate 3, described AD sampling plate 3 is electrically connected with final products test machine body, is used for the electric signal of product to be measured is modulated, and imports modulation signal into CPU control module 4 by cable, analyzes; Motor drive module 5 is connected with described CPU control module 4 by cable, is used to drive described transverse gear motor 51 and vertically gear motor 52 work; Air cylinder driven assembly 6 is used to drive described cylinder and moves, and comprises one group of electromagnetic valve group 61 that is connected with described CPU control module 4; Sensor input module 7 is used for the position or the status information of described cylinder, motor are fed back to described CPU control module 4, comprises one group of sensor groups 71 that is connected with described CPU control module 4; Communication module 11 is used for the test data of CPU control module 4 is uploaded to the computer or the webserver; The interface shape of described communication module comprises serial ports, USB interface or Ethernet; And power supply 8, be used to above-mentioned each element that electric energy is provided.Comprise that in addition pilot lamp 9 is connected with CPU control module 4 with hummer 10.Described pilot lamp 9 can indicate preparation (ready), busy (busy) respectively, by (pass) and defective (fail) four kinds of states.
The electromagnetic valve group 61 of described air cylinder driven assembly comprises product charging driver CY1, product register driver CY2, transverse gear motor driver CY3, vertical gear motor driver CY4 and product labelling driver CY5.The sensor groups 71 of described sensor input module comprises that product inserts sensor SR1, safety door sensor SR2, product charge sensors SR3, product outage sensor SR4, product alignment sensor SR5, product aligning Returning sensor SR6, transverse gear motor turn on sensor SR7, transverse gear motor closure sensor SR8, vertical gear motor turn on sensor SR9, vertical gear motor closure sensor SR10 and ash can sensor SR11.
The application present embodiment may further comprise the steps:
1. start: start back system carries out initialization, and all parts are resetted, and LCD display 2 shows opening initialization information, and initialization end back shows treats machine information, and READY pilot lamp 9 is bright, and motor is in stop state;
2. test:
(1) open the safety door of product test machine body, the Sr2 safety door sensor sensing in the sensor groups 71 is opened to safety door, and LCD display 2 prompting safety doors are opened, and BUSY pilot lamp 9 is bright;
(2) product to be measured is put into the test position of safety door after, Sr1 in the sensor 71 inserts sensor sensing and puts into to product to be measured, LCD display 2 shows that products put into, and points out and require the closed safe door;
(3) closed safe door, system enters test mode, LCD display 2 shows relevant information, CPU control module 4 is responded to corresponding sensor by the logic of setting, trigger the work of corresponding driving device, finish test job, as sensor Sr3 and Sr4 is product charging/outage sensor, can trigger the work of CY1 product charging driver, sensor Sr5 and Sr6 are product aligning/Returning sensors, can trigger the work of CY2 product register driver, sensor Sr7 and Sr8 are the ON/OFF sensors of transverse gear motor 53, can trigger the work of CY3 transverse gear motor driver, sensor Sr9 and Sr10 are the ON/OFF sensors of vertical gear motor 52, can trigger the vertical gear motor drive operation of CY4;
3. measurement result:
After test was finished, all execution units all can reset, and test data is modulated the electric signal of product to be measured by AD sampling plate 3, and imported modulation signal into CPU control module 4 by cable and analyze, and divided following two kinds of situations:
(1) test successfully: product is qualified, and PASS pilot lamp 9 is bright, the relevant PASS information of LCD display 2 promptings, and CY5 product labelling driver is done mark of conformity on product, and behind the specification product that taking-up has been surveyed, system enters holding state, waits for next step operation;
(2) test crash: product is defective, and FAIL pilot lamp 9 is bright, LCD display 2 prompting FAIL information, after taking out the substandard product of having surveyed, LCD display 2 promptings lose substandard product into ash can, only lose to ash can at substandard product, and system just can enter holding state; Otherwise system is parked in this state, and alarm buzzer 10 sends prompt tone at regular intervals, with prompting operation person.
4. aftertreatment:
No matter test success or failure, system all can be uploaded to the computer or the webserver with the interface of test data by communication module 11.
The present invention scraps start-up routine by setting, can prevent that defect ware from sneaking in the certified products, and the quality of the final products that guarantee to dispatch from the factory is simple in structure, easy to operate.Added communication module simultaneously, test result can be uploaded to the computer or the webserver and preserve.
Claims (7)
1. a final products test machine comprises a final products test machine body and a CPU control module, and described final products test machine body comprises cylinder and motor, it is characterized in that also comprising:
Input equipment comprises keyboard, is connected with described CPU control module by cable, is used for parameter setting and selection;
Output device is used to show systematic parameter and the information sent by the CPU control module;
The AD sampling plate, described AD sampling plate is electrically connected with final products test machine body, is used for the electric signal of product to be measured is modulated, and imports modulation signal into the CPU control module by cable, analyzes;
Motor drive module is connected with described CPU control module by cable, is used to drive described machine operation;
The air cylinder driven assembly is used to drive described cylinder and moves, and comprises one group of electromagnetic valve group that is connected with described CPU control module;
The sensor input module is used for the position or the status information of described cylinder, motor are fed back to described CPU control module, comprises one group of sensor groups that is connected with described CPU control module; And
Power supply is used to above-mentioned each element that electric energy is provided.
2. final products test machine according to claim 1 is characterized in that: described motor comprises transverse gear motor and vertical gear motor.
3. final products test machine according to claim 1 is characterized in that: also comprise the pilot lamp and the hummer that are connected with described CPU control module.
4. final products test machine according to claim 1 is characterized in that: described output device is a LCD display.
5. final products test machine according to claim 1 is characterized in that: the electromagnetic valve group of described air cylinder driven assembly comprises product charging driver, product register driver, transverse gear motor driver, vertical gear motor driver and product labelling driver.
6. final products test machine according to claim 1 is characterized in that: the sensor groups of described sensor input module comprises that product inserts sensor, safety door sensor, product charge sensors, product outage sensor, product alignment sensor, product aligning Returning sensor, transverse gear motor turn on sensor, transverse gear motor closure sensor, vertical gear motor turn on sensor, vertical gear motor closure sensor and ash can sensor.
7. final products test machine according to claim 1 is characterized in that: also comprise communication module, be used for the test data of CPU control module is uploaded to the computer or the webserver; The interface shape of described communication module comprises serial ports, USB interface or Ethernet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100516863A CN102156229A (en) | 2011-03-03 | 2011-03-03 | Final product tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100516863A CN102156229A (en) | 2011-03-03 | 2011-03-03 | Final product tester |
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| CN102156229A true CN102156229A (en) | 2011-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011100516863A Pending CN102156229A (en) | 2011-03-03 | 2011-03-03 | Final product tester |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115041429A (en) * | 2022-08-15 | 2022-09-13 | 中国电子科技集团公司第三十研究所 | Multi-variety mixed line testing device and method for communication module products |
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| CN2774744Y (en) * | 2005-02-03 | 2006-04-26 | 福建省三明市东辰机械制造有限责任公司 | Rubber driving belt thermal length setting device |
| CN101339109A (en) * | 2007-07-02 | 2009-01-07 | 鸿富锦精密工业（深圳）有限公司 | Product squeezing and test device and method |
| CN201327463Y (en) * | 2008-11-15 | 2009-10-14 | 赤峰电业局 | Comprehensive parameter tester for SF 6 density electrical relay |
| CN201514461U (en) * | 2009-09-24 | 2010-06-23 | 南通康比电子有限公司 | Testing machine for rectifying device TO-220 |
| CN202033433U (en) * | 2011-03-03 | 2011-11-09 | 哈姆林电子(苏州)有限公司 | Final product test machine |
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2011
- 2011-03-03 CN CN2011100516863A patent/CN102156229A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2774744Y (en) * | 2005-02-03 | 2006-04-26 | 福建省三明市东辰机械制造有限责任公司 | Rubber driving belt thermal length setting device |
| CN101339109A (en) * | 2007-07-02 | 2009-01-07 | 鸿富锦精密工业（深圳）有限公司 | Product squeezing and test device and method |
| CN201327463Y (en) * | 2008-11-15 | 2009-10-14 | 赤峰电业局 | Comprehensive parameter tester for SF 6 density electrical relay |
| CN201514461U (en) * | 2009-09-24 | 2010-06-23 | 南通康比电子有限公司 | Testing machine for rectifying device TO-220 |
| CN202033433U (en) * | 2011-03-03 | 2011-11-09 | 哈姆林电子(苏州)有限公司 | Final product test machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115041429A (en) * | 2022-08-15 | 2022-09-13 | 中国电子科技集团公司第三十研究所 | Multi-variety mixed line testing device and method for communication module products |
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Application publication date: 20110817 |