CN102154787B - Dual-motor driven computerized sewing machine - Google Patents
Dual-motor driven computerized sewing machine Download PDFInfo
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- CN102154787B CN102154787B CN 201110085796 CN201110085796A CN102154787B CN 102154787 B CN102154787 B CN 102154787B CN 201110085796 CN201110085796 CN 201110085796 CN 201110085796 A CN201110085796 A CN 201110085796A CN 102154787 B CN102154787 B CN 102154787B
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- sewing machine
- work feed
- feed
- servo motor
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Abstract
The invention discloses a dual-motor driven computerized sewing machine. The machine is characterized in that an independent feeding servo motor is directly installed on a feeding rack of a machine body and synchronously coordinates with the positioning signal of a main servo motor driving a main shaft to swing to feed the cloth. The computerized sewing machine designed in the invention has the following beneficial effects: 1. the independent feeding servo motor is directly installed on the feeding rack of the computerized sewing machine and synchronously coordinates with the positioning signal of the main servo motor driving the main shaft to swing to feed the cloth; the mechanical parts and electromagnet assemblies such as mechanical connecting rods, swing cams and the like are removed; and the transmission noises and vibration are reduced; 2. automatic backstitching and manual backstitching can be synchronously carried out via the turnover operating position set by the main motor and the backstitching speed is simultaneously increased; 3. the problems of oilless lubrication and pollution can be solved; the sewing machine assembly technology and manufacturing cost and processes can be simultaneously reduced; and volume production is easy to realize; and 4. a display can be installed in front of the machine body on the right so as to be convenient for operation and observation.
Description
Technical field
The present invention relates to a kind of computer flat sewing machine, be specially a kind of computerized lockstitch sewing machine driven by double motors, belong to the industrial flat bed sewing machine field.
Background technology
The traditional industry flat seam machine all be by a motor drive thorn cloth, work feed, refund seam, etc. relevant work, work feed work is to rotarily drive two cover eccentric cams by main shaft, backstitch turning mechanism through link transmission, transmission work feed swing mechanism cooperation sink-float mechanism exhausts work feed work between finishing again.Need so a large amount of precision mechanical parts and the personnel of electromagnet assembly and professional technique to finish, and also have noise and vibration to affect staff and environment.
Summary of the invention
The objective of the invention is for a kind of computerized lockstitch sewing machine driven by double motors is provided, to solve the problems referred to above of prior art.
Purpose of the present invention can be achieved through the following technical solutions.
A kind of computerized lockstitch sewing machine driven by double motors comprises fuselage, circuit control panel, main servo motor, is contained in the radiator fan on the main shaft; Main shaft is in transmission connection by synchronizing wheel, Timing Belt and lower shaft; Lower the tip of the axis is equipped with by bearing and lifts the tooth eccentric wheel, and bearing outside enters feed lifting rock shaft crank; Feed lifting rock shaft crank is by lifting the tooth connecting pin and the work feed frame is in transmission connection; On the work feed frame feed dog is installed; The endoporus socket of the driving shaft of work feed servomotor and swing span one end is also passed through screw lock; The other end of swing span is screwed by rigging pilotage and bearing; The upper end of swing span swings synchronously by pendulum tooth connecting pin and work feed frame; Feed dog, work feed frame and swing span mix proportion be cloth feeding mechanism intermittently.
The electronic control box shell is equipped with on the right side in the described computer flat sewing machine fuselage, and electronic control panel and computer chip are installed in the electronic control box shell.
Square hole is left in fuselage front, described computer flat sewing machine right side, and the control panel display is installed in the square hole, so that operation and observation.
Root a tree name industrial flat bed sewing machine operation principle of the present invention is in conjunction with machinery and electron controls technology and servomotor simultaneous techniques, armature spindle with a servomotor directly penetrates the swing span endoporus, drive the swing span swing with screw-driving, the swing span upper end connects the work feed frame by pendulum tooth connecting pin, the work feed frame other end passes feed lifting rock shaft crank through connecting pin, feed lifting rock shaft crank lower end endoporus is equipped with lifts tooth eccentric shaft and bearing, lifts tooth off-centre and is connected on the power transmission shaft, and power transmission shaft links to each other with the main servo motor through Timing Belt.In the right fuselage of computer flat sewing machine of the present invention, original mechanical part and electromagnet component are removed, leave enough spaces and assemble electronic control box, the shape of electronic control box is installed body inside ensuring circuit safety according to shape structural design in the space in the right body of computer flat sewing machine and is reliably reached heat radiation.The positive plane of the right body of computer flat sewing machine is partly opened a square opening and is assembled display and operation push-button, makes the more computer flat sewing machine of electromechanical integration of complete machine, overcomes in the past flat seam machine head and electric cabinet and divides two partly structures.
By the computer flat sewing machine that the present invention designs, have following beneficial effect:
1, the present invention is directly installed on the computer flat sewing machine work feed frame with an independent work feed servomotor, cooperates synchronously the framing signal of the main servo motor of the driving main shaft work feed that moves back and forth.Remove mechanical part and the electromagnet assemblies such as mechanical linkage and oscillating cam, reduce rotational noise and vibration.
2, can automatically refund seam and manually refund joint working by the synchronous execution in upset operating position that main motor is set, improve simultaneously the seam speed of refunding.
3, the present invention can solve oil-free lubrication and pollute and also reduce flat seam machine mounting technology and manufacturing cost and technique simultaneously, and easily batch production.
4, the present invention settles the flat seam machine right side then in the body computer main control box, makes flat seam machine more integrated also more reliable and more stable, saves computer control cabinet independently casing and packing and variously expose patch cord and electricity is look at.
5, display can be installed in before the body right-hand, more in operation observation.
Description of drawings
Fig. 1 is Dual-motors Driving industrial computer flat seam machine stereogram of the present invention;
Fig. 2 is Dual-motors Driving industrial computer flat seam machine internal structure right side view of the present invention;
Fig. 3 is Dual-motors Driving portion structure left side view of the present invention;
Fig. 4 is the right survey view of Dual-motors Driving of the present invention position part;
Fig. 5 is automatically controlled assembled front view of the present invention;
Fig. 6 is phase curve fitting figure during with work feed for this enforcement shank;
Among the figure: 1, fuselage 2, main servo motor 3, main shaft 4, synchronizing wheel 5, Timing Belt 6, lower shaft 7, lift tooth eccentric wheel 8, feed lifting rock shaft crank 9, lift tooth connecting pin 10, work feed frame 11, feed dog 12, work feed servomotor 13, rigging pilotage 14, swing span 15, pendulum tooth connecting pin 16, circuit control panel 17, radiator fan 18, display 19, circuit control box shell.
The specific embodiment
Further set forth technical characterstic of the present invention below in conjunction with accompanying drawing and specific embodiment.
Such as Fig. 1, Fig. 2, Fig. 3, Fig. 4 and shown in Figure 5, a kind of computerized lockstitch sewing machine driven by double motors comprises fuselage 1, circuit control panel 16, main servo motor 2, is contained in the radiator fan 17 on the main shaft 2; Main shaft 2 is in transmission connection with lower shaft 6 by synchronizing wheel 4, Timing Belt 5; The end of lower shaft 6 is equipped with by bearing and lifts tooth eccentric wheel 7, and bearing outside enters feed lifting rock shaft crank 8; Feed lifting rock shaft crank 8 is in transmission connection with work feed frame 10 by lifting tooth connecting pin 9; Feed dog 11 is installed on the work feed frame 10; Work feed servomotor 12 is screwed by rigging pilotage and bearing; The endoporus socket of the driving shaft of work feed servomotor 12 and rigging pilotage 13 and swing span 14 is also passed through screw lock; The upper end of swing span 14 swings with work feed frame 10 synchronously by pendulum tooth connecting pin 15; Feed dog 11, work feed frame 10 and swing span 14 mix proportions are cloth feeding mechanism intermittently.
Electronic control box shell 19 is equipped with on described computer flat sewing machine fuselage 1 interior right side, and electronic control panel 16 and computer chip are installed in the electronic control box shell 19.
Square hole is left in fuselage 1 front, described computer flat sewing machine right side, and control panel display 18 is installed in the square hole, so that operation and observation.
Main servo motor 2 is transferred to main shaft 3 through connector, main shaft 3 is equipped with radiator fan 17 and passes to lower synchronizing wheel 4 with synchronizing wheel 4 through Timing Belt 5, lower synchronizing wheel 4 links to each other with lower shaft 6, the end of lower shaft 6 is equipped with to lift presses tooth eccentric wheel 7, the eccentric shaft of lifting tooth eccentric wheel 7 is equipped with bearing, bearing outside enters feed lifting rock shaft crank 8, lifting rotatory force that tooth eccentric wheel 7 comes by main shaft 3 transmissions is transformed into up and down off-centre through wobbler action and lifts agomphiasis and do, lift agomphiasis and do through bearing with feed lifting rock shaft crank 8 with lift tooth connecting pin 9 and pass to work feed frame 10, be equipped with on the work feed frame 10 feed dog 11 cooperate swing spans 14 do about and exhaust work feed work between front and back.
Work feed servomotor 12 driving shafts directly penetrate swing span 14 endoporus, the work feed servomotor 12 driving shafts bearing of packing into is used screw lock through swing span 14 again, the other end is screwed by rigging pilotage 13 and bearing, the upper end of swing span 14 drives the 14 synchronous swing work of work feed frame through overswing tooth connecting pin 15, and work feed servomotor 12 is set the swinging distance working in reciprocating mode before and after doing according to the rotational position signal driving swing span of main servo motor 2.
As shown in Figure 6, flat seam machine work is that eedle is when moving downward the needle plate plane, feed dog 11 also sinks to the needle plate plane simultaneously and stops work feed because of the isolation of needle plate, the position of 12 a tree name main servos of work feed servomotor motor setting begins back to turn to former work feed position simultaneously, but being rotated further while feed dog 11, eedle when the needle plate lower plane will back rise to the plane, to finish swing span to former work feed position, when eedle continue to pass on moving when leaving the needle plate plane feed dog begin rising and exceed needle plate plane Tobe and begin work feed, work feed servomotor 12 begins again to cooperate feed dog 11 by the distance of setting work feed forward, the work that goes round and begins again.Therefore swing span 14 will cooperate feed lifting rock shaft crank 8, lifting the tooth work feed is according to the signal of needle plate plane as the reciprocal position of reference settings with falling tooth when stopping the work of work feed mutually, described lift the tooth position with the tooth position falls and can be according to mechanical movement needle plate plane as reference, set that main servo motor rotation respective angles is lifted tooth work feed swing position signal as triggering and back swing position signal of tooth falls in triggering.On the contrary, refund when seam, do not change just falling the upset of tooth trigger position signal for lifting the tooth signal because lifting the tooth direction, all cloth feeding directions reach against turnback refunds the seam purpose.Can set the work feed distance according to above action, flat seam machine work feed distance is set in 0 ~ 5mm scope usually, suppose that the work feed swinging distance of maximum 5mm must lift tooth triggering signal position and fall tooth triggering signal position inter-sync execution cycle work feed, continuation is finished the return swing from falling tooth triggering signal position with lifting the position inter-sync of tooth triggering signal, goes round and begins again.
Claims (3)
1. computerized lockstitch sewing machine driven by double motors, independently the work feed servomotor is directly installed on the work feed frame of fuselage, cooperate synchronously the main servo motor framing signal of the driving main shaft work feed that moves back and forth, it is characterized in that: also comprise fuselage, circuit control panel, main servo motor, be contained in the radiator fan on the main shaft; Main shaft is in transmission connection by synchronizing wheel, Timing Belt and lower shaft; Lower the tip of the axis is equipped with by bearing and lifts the tooth eccentric wheel, and bearing outside enters feed lifting rock shaft crank; Feed lifting rock shaft crank is by lifting the tooth connecting pin and the work feed frame is in transmission connection; On the work feed frame feed dog is installed; The endoporus socket of the driving shaft of work feed servomotor and swing span one end is also passed through screw lock; The other end is screwed by rigging pilotage and bearing; The upper end of swing span swings synchronously by pendulum tooth connecting pin and work feed frame; Feed dog, work feed frame and swing span mix proportion be cloth feeding mechanism intermittently.
2. computerized lockstitch sewing machine driven by double motors according to claim 1 is characterized in that: the electronic control box shell is equipped with on the right side in the fuselage, and electronic control panel and computer chip are installed in the electronic control box shell.
3. computerized lockstitch sewing machine driven by double motors according to claim 1, it is characterized in that: square hole is left in fuselage front, described computer flat sewing machine right side, and the control panel display is installed in the square hole.
Priority Applications (1)
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CN 201110085796 CN102154787B (en) | 2011-04-07 | 2011-04-07 | Dual-motor driven computerized sewing machine |
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CN 201110085796 CN102154787B (en) | 2011-04-07 | 2011-04-07 | Dual-motor driven computerized sewing machine |
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CN102154787A CN102154787A (en) | 2011-08-17 |
CN102154787B true CN102154787B (en) | 2013-03-13 |
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CN 201110085796 Expired - Fee Related CN102154787B (en) | 2011-04-07 | 2011-04-07 | Dual-motor driven computerized sewing machine |
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Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013070919A (en) * | 2011-09-29 | 2013-04-22 | Brother Ind Ltd | Sewing machine |
CN103205864A (en) * | 2012-01-11 | 2013-07-17 | 苏州市豪杰机械电子设备有限公司 | Motor control sewing machine feeding mechanism |
CN103710887B (en) * | 2013-12-31 | 2015-08-05 | 西安标准工业股份有限公司 | Integral computer controls double needle lockstitch machine |
CN105155142B (en) * | 2015-09-30 | 2017-12-29 | 杰克缝纫机股份有限公司 | Dual-motors Driving feed mechanism and sewing machine |
CN105088548A (en) * | 2015-09-30 | 2015-11-25 | 杰克缝纫机股份有限公司 | Sewing machine feeding mechanism |
CN105780327A (en) * | 2016-05-14 | 2016-07-20 | 浙江琦星电子有限公司 | Integrated sewing machine electric control device |
CN108625049A (en) * | 2017-03-20 | 2018-10-09 | 杰克缝纫机股份有限公司 | The lift tooth material feeding driving mechanism and sewing machine of sewing machine |
CN108625048A (en) * | 2017-03-20 | 2018-10-09 | 杰克缝纫机股份有限公司 | The lift tooth material feeding driving mechanism and sewing machine of sewing machine |
US10982367B2 (en) | 2018-03-23 | 2021-04-20 | Handi Quilter, Inc. | Dual-motor sewing machine with automatic timing adjustment |
CN112981736B (en) * | 2019-12-17 | 2022-06-17 | 杰克科技股份有限公司 | Sewing machine |
CN116065307A (en) * | 2020-10-07 | 2023-05-05 | 浙江杜马缝纫机股份有限公司 | Flat seaming machine and winding device thereof |
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CN1804183A (en) * | 2006-01-24 | 2006-07-19 | 浙江新杰克缝纫机有限公司 | Servo drive mechanism of sewing machine |
CN1804184A (en) * | 2006-01-24 | 2006-07-19 | 浙江新杰克缝纫机有限公司 | Servo drive device of lockstitch sewing machine |
CN201077895Y (en) * | 2007-09-11 | 2008-06-25 | 任奕彪 | Integral numerical control industrial sewing electric machine |
CN101634087A (en) * | 2009-06-06 | 2010-01-27 | 浙江新杰克缝纫机股份有限公司 | Double-motor driving structure of sewing machine for thread trimming and presser foot lift |
CN101634088A (en) * | 2009-06-04 | 2010-01-27 | 浙江新杰克缝纫机股份有限公司 | Driving structure of thread-trimming lifter-presser foot of sewing machine |
-
2011
- 2011-04-07 CN CN 201110085796 patent/CN102154787B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1804183A (en) * | 2006-01-24 | 2006-07-19 | 浙江新杰克缝纫机有限公司 | Servo drive mechanism of sewing machine |
CN1804184A (en) * | 2006-01-24 | 2006-07-19 | 浙江新杰克缝纫机有限公司 | Servo drive device of lockstitch sewing machine |
CN201077895Y (en) * | 2007-09-11 | 2008-06-25 | 任奕彪 | Integral numerical control industrial sewing electric machine |
CN101634088A (en) * | 2009-06-04 | 2010-01-27 | 浙江新杰克缝纫机股份有限公司 | Driving structure of thread-trimming lifter-presser foot of sewing machine |
CN101634087A (en) * | 2009-06-06 | 2010-01-27 | 浙江新杰克缝纫机股份有限公司 | Double-motor driving structure of sewing machine for thread trimming and presser foot lift |
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