CN102152893B - Material circle frame automatic loading and unloading device, and main body structure and movable carrier thereof - Google Patents
Material circle frame automatic loading and unloading device, and main body structure and movable carrier thereof Download PDFInfo
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- CN102152893B CN102152893B CN 201110034653 CN201110034653A CN102152893B CN 102152893 B CN102152893 B CN 102152893B CN 201110034653 CN201110034653 CN 201110034653 CN 201110034653 A CN201110034653 A CN 201110034653A CN 102152893 B CN102152893 B CN 102152893B
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Abstract
The invention relates to a material circle frame automatic loading and unloading device for processing agar. The device comprises a main body structure and a movable carrier, wherein the main body structure comprises a groined frame, a platform component, a pilot component and a driving rod component; the platform component is arranged in the groined frame and can be driven by a power transmission component to move up and down in the groined frame; the movable carrier comprises a top frame, a side frame and a bottom frame of which the tops are connected with one another; the bottom of the bottom frame is provided with a reference support component and rollers; the main body structure is also provided with a locking component; and a locking hole capable of being matched with the locking component is also formed on the movable carrier. The device has a simple structure and stable performance, a material circle frame can be automatically loaded and unloaded in the process of manufacturing the agar, the operation of feeding and taking the material circle frame manually is replaced, and the automation degree and the working efficiency of a machine set can be improved.
Description
Technical field
The present invention relates to the laver manufacture field, in particular to arriving a kind of material circle frame automatic handling device and agent structure and mobile vehicle.This device utilizes removable go-cart as material circle frame carrier, the body junction members such as recycling well shape frame are as the carrier of mobile handcart, be arranged in the turnover two ends of laver processing machine group, the material circle frame automatic loading and unloading of realization in laver processing process, substitute manually give, the operation of discharging circle frame, improve unit automation degree and work efficiency.
Background technology
For a long time, the laver cake production in the porphyra haitanensis producing region of south China is all artificial production, the laver material charging tray process procedure of packing into after will dewater particularly, need a large amount of operators, and sanitary condition is poor, researchs and develops complete laver cake processing unit very necessary to replace existing artificial production model for this reason.Laver cake processing unit generally comprises the flow charts such as laver cleans, concentration is in harmonious proportion, the supply of material circle frame, cake processed, the dehydration of dish cake, bulk cargo, the entrucking of material circle frame, oven dry, stripping dish.In above-mentioned operation process, be in the material circle frame supply of unit front end and the material circle frame entrucking operation that is in the unit tail end, can take the mode of operation of artificial feeding circle frame and people's fixture vehicle, but exist the defective of lost labor, restriction production efficiency, the degree of automation of unit is subject to obvious restriction.The present invention researches and develops a kind of material circle frame and automatically supplies with and loading apparatus, can be supporting with existing unit, realize automatic supply and the automatic loading of material circle frame, and solve the technical bottleneck that the restriction unit improves degree of automation, significantly improved work efficiency.
Summary of the invention
Goal of the invention of the present invention just is to propose a kind of exquisiteness simple in structure for research and development and the supporting demand of automation laver cake processing unit, and reliability is high, material circle frame automatic handling device and agent structure and the mobile vehicle of stable performance.
say on the whole, material circle frame automatic handling device according to the present invention is with well shape frame, platform assembly, actuated lever assemblies etc. are agent structure, with go-cart as mobile vehicle, in well shape frame, platform assembly moving up and down is housed, the removable go-cart that material circle frame is housed can be placed on platform assembly, under the driving effect of transmission device, platform assembly will be done along the vertical direction stepping together with removable go-cart and move, to expect pack into the go-cart or draw off of circle frame by being arranged on actuated lever assemblies in unit from go-cart again, realize the automatic loading and unloading of material circle frame in laver processing process, improved production efficiency.
Particularly, one aspect of the present invention is to provide a kind of mobile vehicle of material circle frame automatic handling device, this mobile vehicle comprises top layer frame, bogie side frame and bottom frame, and top layer frame, bogie side frame and bottom frame all have tower structure and interconnect, and forms a 3 D stereo framework; Bogie side frame is provided with for supporting and puts the joist of material circle frame component, and material circle frame component can be by slipping into and move apart mobile vehicle on joist; The bottom of bottom frame is equipped with rolls or slide unit, and mobile vehicle can be moved in the agent structure of expecting circle frame automatic handling device and shift out in its agent structure by rolling or slide unit; Bottom has set up the reference support parts, its bearing that is used on agent structure with material circle frame automatic handling device matches, with on the correct position that mobile vehicle is moved in agent structure the time, will roll or the slide unit frame is high and the respective support surfaces of rolling or slide unit and agent structure is disengaged.
According to mobile vehicle of the present invention, bottom has set up guiding parts, this guide can with the agent structure that is arranged on material circle frame automatic handling device on corresponding guidance set match, with in mobile vehicle moves into or shifts out the process of agent structure, be mobile vehicle guiding and location.
According to mobile vehicle of the present invention, this guiding parts is the positioning beam that is arranged on the bottom frame.
According to mobile vehicle of the present invention, the near-end of joist is slightly downward-sloping, so that material encloses entering of frame component.
According to mobile vehicle of the present invention, be provided with the maintenance projection near the far-end of joist or far-end, this projection is used for expecting that the circle frame component remains on joist when material circle frame component supports and be contained on joist.
According to mobile vehicle of the present invention, bogie side frame longitudinally is provided with the importing plate, forms the flared part of an approximate V-arrangement or toroidal with the approaching side at material circle frame.
According to mobile vehicle of the present invention, also comprise the kayser parts, when it is used on the correct position in mobile vehicle moves to agent structure, match with Lock Part on being arranged on agent structure, so that mobile vehicle is kept or is positioned in agent structure.
According to mobile vehicle of the present invention, the kayser parts are the lock hole that is arranged on the guiding parts of mobile vehicle.
According to mobile vehicle of the present invention, top layer frame, bogie side frame and bottom frame link together to open the mode of unloading.
According to mobile vehicle of the present invention, the reference support parts be the bottom with the projection of ramp portion, or be the projection of ski shape substantially, its quantity is at least three.
Another aspect of the present invention also provides a kind of agent structure of material circle frame automatic handling device, it comprises: well shape frame, power driving module, platform assembly, correcting assembly and actuated lever assemblies, wherein: well shape frame has vertical beam, entablatrance and cross sill, vertical beam, entablatrance and cross sill link together, and form the stereo frame type structure; Platform assembly is arranged in well shape frame and is in transmission connection with power driving module, and platform assembly can move up and down in well shape frame under the driving of power driving module; The correcting assembly is arranged on well shape frame, and it is used for leading and guiding mobile vehicle to shift to preposition for mobile vehicle provides in the process of the mobile vehicle immigration well shape frame that will expect circle frame automatic handling device; But actuated lever assemblies is arranged in the processing unit and crank motion, will expect maybe that with the material circle frame component taking-up that will be contained in mobile vehicle the circle frame component is pushed in mobile vehicle in the processing unit.
According to agent structure of the present invention, power driving module is arranged on well shape frame.
According to agent structure of the present invention, power driving module comprises motor, reductor, sprocket wheel and chain, motor and speed reducer is arranged on top or the top of well shape frame, motor and reductor, sprocket wheel, chain with can be with transmission of power to platform assembly and drive platform assembly and be in transmission connection along the mode that well shape frame moves up and down.
According to agent structure of the present invention, platform assembly comprises platform framework, be used for the first guiding parts that the guide platform assembly moves up and down along well shape frame, be used for the bearing that the reference support parts with mobile vehicle cooperatively interact, platform framework has tower structure, and the first guiding parts and bearing are arranged on platform framework.
According to agent structure of the present invention, the first guiding parts is the guide wheel that is arranged on the platform framework side, and the vertical beam of guide wheel and well shape frame cooperatively interacts, and the guide platform framework moves up and down along vertical beam.
According to agent structure of the present invention, bearing is installed on bearing, bearing cooperatively interacts by the reference support parts of this bearing and mobile vehicle.
According to agent structure of the present invention, bearing comprises the first bearing and the second bearing, and the first and second bearings are different apart from the distance of bogie side frame; Be provided with cushion blocking near the first bearing, it is used for reducing or cushioning described mobile vehicle to the impact of described agent structure.
According to agent structure of the present invention, platform assembly also comprises the second guiding parts, the second guiding parts is arranged on platform framework and for the guiding parts of the process that passes in and out agent structure at the mobile vehicle of expecting circle frame automatic handling device with mobile vehicle and cooperatively interacts, for mobile vehicle provides guiding.
According to agent structure of the present invention, the second guiding parts comprises V-arrangement guide groove and straight guide groove, and the V-arrangement guide groove is positioned at entrance side and the V-arrangement opening surface that mobile vehicle enters agent structure and enters the direction of agent structure to mobile vehicle.
According to agent structure of the present invention, the correcting assembly comprises guide wheel body, mandrel, bearing and adapter plate, and mandrel is fixedly connected on adapter plate, and the guide wheel body is installed in rotation on mandrel by bearing, this correcting assembly is arranged on the vertical beam of well shape frame by adapter plate, and is in the inboard of vertical beam.
According to agent structure of the present invention, the guide wheel body has guide wheel cone portion and guide wheel columnar portion, enter in the process of well shape frame at mobile vehicle, the curb girder of mobile vehicle will move and contact with guide wheel body columnar portion gradually along the guide wheel cone portion, and guide wheel body columnar portion is used for the position of moving-limiting carrier curb girder in the process that mobile vehicle moves up and down in well shape frame.
According to agent structure of the present invention, platform assembly is provided with locked component, locked component arranges in the following manner: in the time of on the correct position in mobile vehicle moves to material circle frame automatic handling device agent structure, its can be arranged on mobile vehicle on the kayser parts match, with mobile vehicle locking or remain in agent structure.
According to agent structure of the present invention, locked component comprises pintle hook lock, fixed block and trigger mechanism, and wherein: fixed block is fixedly mounted on platform assembly; Pintle hook lock is can rotating mode being arranged on fixed block between latched position and unlocked position, and when pintle hook lock was on latched position, pintle hook lock cooperatively interacted with the kayser parts that are arranged on described carrier, so that mobile vehicle is locked or remains on platform assembly; When pintle hook lock was in the unlocked position when upper, pintle hook lock and kayser parts are thrown off or are positioned on position away from the kayser parts; Trigger mechanism and pintle hook lock mechanically are in transmission connection, and pintle hook lock remains on latched position by trigger mechanism, and when trigger mechanism was subject to External Force Acting, trigger mechanism impelled pintle hook lock to move to unlocked position by latched position according to stressing conditions selectively.
One side more of the present invention also provides a kind of material circle frame automatic handling device, and it comprises according to mobile vehicle of the present invention with according to agent structure of the present invention.
Description of drawings
Fig. 1 shows the overall structure schematic diagram according to material circle frame automatic handling device of the present invention;
Fig. 2-1 shows the front view (containing lifting table) according to agent structure and the power transmission relation of material circle frame automatic handling device of the present invention;
Fig. 2-2 show according to the agent structure of material circle frame automatic handling device of the present invention and the birds-eye view of power transmission relation;
Fig. 2-3 show according to the agent structure of material circle frame automatic handling device of the present invention and powerdriven lateral plan (containing lifting table);
Fig. 3 shows the structural representation (front view and birds-eye view) according to the lifting table assembly of material circle frame automatic handling device of the present invention;
Fig. 4-1 shows the structural representation (front view) according to the go-cart of material circle frame automatic handling device of the present invention;
Fig. 4-2 show according to the structural representation of the go-cart of material circle frame automatic handling device of the present invention (lateral plan, contain tray rack);
Fig. 4-3 show according to the structural representation of the go-cart of material circle frame automatic handling device of the present invention (birds-eye view, contain tray rack);
Fig. 5-1 shows the structural representation according to the lock car assembly of material circle frame automatic handling device of the present invention;
Fig. 5-2 show locates the local structure schematic diagram according to the lock car assembly of material circle frame automatic handling device of the present invention as " I " in Fig. 5-1;
Fig. 5-3 show locates the local structure schematic diagram according to the lock car assembly of material circle frame automatic handling device of the present invention as " II " in Fig. 3; (but having shown unlocking condition in this figure);
Fig. 5-4 show locates local structure schematic diagram (locking state) according to the lock car assembly of material circle frame automatic handling device of the present invention as " II " in Fig. 3;
Fig. 5-5 show the structural representation according to the pintle hook lock part of the lock car assembly of material circle frame automatic handling device of the present invention;
Fig. 6 shows the structural representation according to the material circle frame component of material circle frame automatic handling device of the present invention;
Fig. 7 shows the structural representation according to the correcting assembly of material circle frame automatic handling device of the present invention;
Fig. 8-1 to Fig. 8-10 show the mode of operation sequential schematic according to material circle frame automatic handling device of the present invention.
The specific embodiment
In Figure of description, Reference numeral represents respectively:
1, well shape frame: 101, vertical beam, 102, entablatrance, 103, cross sill, 104, triangular bump, 2, power driving module: 201, motor, 202, reductor, 203, sprocket wheel A, 204, chain A, 205, sprocket wheel B, 205 ', sprocket wheel C, 206, chain B, 207, sprocket wheel D, 208, sprocket wheel E, 209, sprocket wheel F, 210, pipe link A, 211, stage clip, 212, pipe link B, 213, transmission shaft, 3, go-cart: 301, top layer frame, 302, bogie side frame, 30201, joist, 3020101, the joist splay end, 30202, chevron iron, 303, the bottom frame, 30301, positioning beam, 3030101, knock hole, 30302, roller, 30303, import plate, 30304, reference support iron, 4, platform assembly: 401, platform framework, 40101, support tube, 40102, the spring block seat, 40103, electronic switch, 40104, guiding iron, 402, guide wheel, 403, bearing A, 40301, bearing, 40302, bearing pin, 40303, cushion blocking, 404, locked component, 40401, lock shaft, 4040101, the lock shaft flat surface, 40402, stage clip, 40403, back-up ring, 40404, rocker, 4040401, the rocker arc sections, 4040402, the rocker flat surface, 40405, extension spring, 40406, bearing, 40407, bearing pin, 40408, bearing pin, 40409, sliding sleeve, 40410, the switch triggering part, 40411, bearing pin, 40412, fixed block, 40413, bearing pin, 40414, lock dog, 40415, torsion spring, 40416, pintle hook lock, 4041601, pintle hook lock pawl A, 4041602, pintle hook lock pawl B, 4041603, locating table, 4041604, arc surface, 4041605, centre hole, 4041606, the torsion spring mounting hole, 40417, spring cotter, 40418, the pintle hook lock axle, 40419, backing pin, 40420, the V-arrangement guide groove, 40421, the guide pin bushing seat, 40422, fixing ear, 40423, straight guide groove, 405, wheel stand, 406, screw rod, 407, bearing B, 408, the screw rod adapter plate, 5, correcting assembly: 501, guide wheel body, 50101, the guide wheel cone portion, 50102, the guide wheel columnar portion, 502, mandrel, 503, bearing, 504, pinning, 505, adapter plate, 506, the axle card, 6, material circle frame component, 601, material circle frame, 602, the material circle, 7, actuated lever assemblies, 701, ratchet A, 702, ratchet B, 8, melt pit, 801, ground level.
As shown in Figure 1, there is shown according to material circle frame automatic handling device of the present invention, this device mainly is made of agent structure and mobile vehicle, wherein agent structure comprises again well shape frame 1, power driving module 2, platform assembly 4, correcting assembly 5, material circle frame component 6 and actuated lever assemblies 7 etc., and mobile vehicle mainly refers to go-cart 3.Below in conjunction with accompanying drawing, structure composition and the manner of execution of material circle frame automatic handling device according to the present invention are done concrete technical description.
as Fig. 2-1 to as shown in Fig. 2-3, an important component part as the agent structure of material circle frame automatic handling device according to the present invention, well shape frame 1 is the stereo frame type framing member that is formed by the shape seam, it is in order to install and to support the carrier of other each function blockes, mainly by vertical beam 101, entablatrance 102, cross sill 103 framing members such as grade form, vertical beam, entablatrance and cross sill have been joined together to form one and have been roughly rectangular-shaped framework, wherein vertical beam 101 also doubles as the guide rail beam that moves up and down for platform assembly, in addition, also be provided with triangular bump 104 on vertical beam 101, as the functor that triggers locked component.In illustrated embodiment, well shape frame 1 is fixedly mounted in melt pit 8, and certainly, also visual environment for use, designing requirement etc., be directly installed on well shape frame 1 on ground.Need explanation, in the present invention, well shape frame refers to itself to have certain intensity and load-carrying capacity, and can install thereon, fixedly related components, constitutionally stable type solid frame parts, its global shape is including, but not limited to cuboid.
As Fig. 2-1 to as shown in Fig. 2-3, power driving module 2 is arranged on well shape frame 1, and it mainly comprises motor 201, reductor 202, sprocket wheel A203, chain A204, sprocket wheel B205, sprocket wheel C205 ', chain B206, sprocket wheel D207, sprocket wheel E208, sprocket wheel F209, pipe link A210, stage clip 211, pipe link B212, transmission shaft 213 etc.Motor 201 and reductor 202 are combined into one upper end one side that then is fixedly mounted on well shape frame, sprocket wheel A203 is arranged on the output shaft end of reductor 202, transmission shaft 213 is by the rotating side that is arranged on well shape frame of bearing seat, sprocket wheel B205 and sprocket wheel C205 ' are arranged on transmission shaft 213, consist of first grade transmission chain by chain A204 between sprocket wheel A203 and sprocket wheel B205; Sprocket wheel D and sprocket wheel E be rotating to be arranged on the entablatrance 102 of well shape frame 1, and sprocket wheel F is rotating to be arranged on the cross sill 103 of well shape frame 1, forms second grade transmission chain by chain B206 between sprocket wheel C205 ', sprocket wheel D, sprocket wheel E and sprocket wheel F; Above-mentioned sprocket wheel C, sprocket wheel D, sprocket wheel E, sprocket wheel F and chain B are symmetrical two covers of installing, and upwards draw respectively pipe link A and the downward pipe link B that draws platform assembly 4 at platform assembly 4 two ends by chain B; Pipe link B is fixedly mounted on platform assembly 4, and pipe link A is the endoporus that is sleeved on the guide pin bushing seat 40421 that is arranged on platform assembly 4, can slide in the guide pin bushing seat, also has been set with stage clip 211 on pipe link A210, in order to tension chain B.When machine operation, will do by above-mentioned I and II messenger chain system body moving platform assembly 4 moving up and down.
To as shown in 4-3, go-cart 3 is designed to the framed structure of removable version rather than seam one as the mobile vehicle of material circle frame component as Fig. 4-1, and purpose is minimizing product shared space in the delivery transportation.go-cart 3 is comprised of upper bed rack 301, bogie side frame 302 and bottom frame 303 etc., and top layer frame 301, bogie side frame 302 and bottom frame 303 are all the plane frame structure spares that are welded with shaped steel such as angle steel, and it is connected and fixed with bolt each other and consists of space frame structure spare, bogie side frame 302 is provided with the joist 30201 that is arranged above and below and arranges, it is used for bearing material circle frame, the near-end of joist (namely material circle frame enters that end of go-cart) is slightly downward-sloping, so that material encloses entering of frame, the other end of joist or far-end also are provided with chevron or triangular bump 30202, be used for location and the maintenance of material circle frame, prevent from the process that go-cart 3 promotes sending out the scurry out phenomenon generation of go-cart of slurry ring frame because of factors such as vibrations, the below of bottom frame 303 is provided with positioning beam 30301 along the go-cart sense of motion, and its effect is to play location and the directional tagging of left and right directions when go-cart 3 enters well shape frame 1, and roller 30302 has been installed in the bottom of bottom frame 303, is the wheel of go-cart when advancing, the end of positioning beam 30301 is provided with knock hole 3030101, be go-cart enter well shape frame and put in place after the locking action hole, the bogie side frame vertical beam of go-cart front end (material circle frame upstream end) is provided with and imports plate 30303, the similar Pie of its shape or L shaped, left and right sides in go-cart is arranged symmetrically with each, two have formed a V-arrangement or flare, its effect is to play the importing effect in material circle frame enters the process of go-cart, and the vertical beam that prevents from expecting enclosing frame and bogie side frame interferes and the phenomenon generation that can not enter smoothly go-cart inside, bottom beam 303 belows are provided with reference support parts 30304, be generally 4, after go-cart 3 enters well shape frame 1, four reference support parts 30304 will be respectively be arranged on bearing A403 on platform assembly and the bearing 40301 on bearing B407 and fit, bearing A wherein, B is substantially in the same plane, at this moment, roller 30302 is propped up high, make somebody a mere figurehead and break away from platform plane, occur because four jiaos of rugged phenomenons of the go-cart that caused because of rolling wheel wear in use occur in go-cart preventing, guarantee that material circle frame enters in go-cart 3 smoothly, the front portion of four reference support parts can have one and be arcuation or slightly curved ramp portion, or be approximately ski shape, to improve its grade climbing performance and adaptive capacity, more smoothly guide reference support parts and bearing to fit, minimizing is to reference support parts and go-cart, the impact of bearing and platform framework, extend the service life of go-cart and platform assembly.
As shown in Figure 3, platform assembly 4 mainly comprises platform framework 401, guide wheel 402, bearing 403,407, locked component 404 etc.platform framework 401 can have the space frame structure that is formed by shaped steel seam such as steel pipes, and in the embodiment shown in the figures, platform framework is prolate side's bodily form framework substantially, and platform framework is the basic component of platform assembly, guide wheel 402 is rotating parts, it is arranged on the both sides of framework 401 by wheel stand 405, every side is installed at least 4 group guide wheels, these guide wheels match to merge with each vertical beam of well shape frame respectively and move up and down as track with each vertical beam, in other words, every vertical beam all cooperatively interacts with two guide wheels at least, plays the effect of leading up and down into platform assembly 4, and the position of wheel stand 405 on framework 401 can be regulated by the adapter plate 408 that screw rod 406 and screw rod are located on framework, bearing 403, 407 also are arranged on platform framework 401, in illustrated embodiment, bearing 403 is arranged on two corners of framework 401, bearing 407 also is arranged on framework 401, but bearing 403 is respectively to bias internal or certain distance that staggers relatively, in addition, bearing 403, be separately installed with bearing 40301 on 407, bearing 403, the position of the bearing on 407 is corresponding with the position of four reference support parts of go-cart, when pushing on platform assembly in go-cart, reference support parts in go-cart and the bearing on bearing are fitted respectively, so that roller 30302 is raised and is maked somebody a mere figurehead, the upper plane of framework 401 is provided with two guide plates 40104, two guide plates are fixedly mounted on support tube 40101, V-arrangement guide groove 40420 and straight guide groove 40423 have been formed between two adjacent guide plates, when go-cart 3 is pushed into well shape frame 1 when interior, the positioning beam 30301 that is positioned at go-cart bottom will successively be fed on platform assembly by V-arrangement guide groove and straight guide groove, go-cart is in the process that enters well shape frame, and guide plate and V-arrangement guide groove, straight guide groove play the effect of automatically determining the position, left and right for go-cart, platform assembly is provided with locked component 404, and locked component is that go-cart is positively locked in parts on platform, and its effect is to prevent from occuring go-cart to move apart the situation generation of working position because of factors such as vibrations in follow-up working process.To as shown in 5-5, locked component mainly is comprised of pintle hook lock 40416, lock dog 40414, fixed block 40412, torsion spring 40415, stage clip 40402, lock shaft 40401, rocker 40404, extension spring 40405 etc. as Fig. 5-1.fixed block 40412 is arranged on the support tube 40101 of platform framework 401, pintle hook lock axle 40418 is fixedly mounted on fixed block 40412, pintle hook lock 40416 is rotating to be sleeved on this pintle hook lock axle, and spacing with spring cotter 40417, also be set with torsion spring 40415 on pintle hook lock axle 40418, one end of torsion spring is fixed on fixed block 40412, the other end penetrates in mounting hole 4041606 on pintle hook lock 40416, see accompanying drawing 5-5, before go-cart does not arrive locked component, under the torsion spring application force, one side of pintle hook lock 40416 and backing pin 40419 applyings (as shown in Fig. 5-3), backing pin 40419 is fixed on fixed block 40412, lock dog 40414 is arranged on fixed block 40412 by bearing pin 40413 is rotating, the lower end of lock dog 40414 is hinged with an end of lock shaft 40401 by bearing pin 40411, lock shaft 40401 slidably is arranged on platform framework 401 by sliding sleeve 40409 and spring block seat 40102, one end of lock shaft 40401 is hinged by bearing pin 40408 and rocker 40404, the end of rocker 40404 is provided with fluting, with bearing pin 40407, bearing 40406 has been installed in fluting, has been connect with extension spring between bearing pin 40407 and bearing A403.as shown in Fig. 5-2, the end of rocker 40404 is provided with the architectural feature of arc sections 4040401 and flat surface 4040402, the end of same lock shaft 40401 also is provided with flat surface 4040101, under free state, application force because of extension spring 40405, flat surface 4040402 on rocker 40404 is fitted with the flat surface 4010101 on lock shaft 40401, make the rocker axis remain on horizontality, at this moment, if the cantilever end of rocker is subject to downward pressure-acting, because rocker is provided with arc sections, make rocker can overcome tension spring tension and around the certain angle of bearing pin 40408 left-hand revolutions, when being subject to upwarding pressure, the cantilever end (left end in Fig. 5-1) of rocker does the used time, because the flat surface 4040402 of rocker is fitted with the flat surface 4010101 of lock shaft, rocker can not rotate around bearing pin 40408, move right but be forced to the spring force that pushing tow lock shaft 40401 overcomes stage clip 40402, the drive lock dog that moves to right of lock shaft rotates counterclockwise around bearing pin 40413, unclamp the thrusting action to the arch section 4041604 of pintle hook lock 40416, make pintle hook lock 40416 rotate counterclockwise under the spring-force driven dual of torsion spring 40415, until the barbed portion 4041603 of pintle hook lock left end fits with lock dog 40414, at this moment, pintle hook lock is in latched position, on latched position, the pintle hook lock pawl B4041602 of pintle hook lock will match to merge with the knock hole 3030101 that is arranged on go-cart positioning beam 30301 ends and extend in this knock hole, except unlock state is removed, otherwise the pintle hook lock pawl B4041601 of pintle hook lock will be stuck in this knock hole, go-cart can not be moved, realize thus location and the locking of go-cart, in addition, also be provided with switch triggering part 40410 on lock shaft 40401, its installation site is near the electronic switch 40103 that is arranged on platform framework 401, when longitudinal travel occurs in lock shaft 40401, the switch triggering part will be combined with electronic switch, approach or separate, away from, play the effect that triggers electronic switch work, be set with stage clip 40402 on lock shaft 40401, spacing between spring block seat 40102 with back-up ring 40403, wherein spring block seat 40102 is fixed on platform framework 401, as shown in Fig. 5-1, under the effect of stage clip elastic force, the trend of lock shaft 40401 oriented left movements, lock dog 40414 will produce the trend of clickwise, and final lock dog 40414 will be pressed against on pintle hook lock 40416, also be provided with bearing A403 and bearing B407 on platform assembly 4, generally be altogether 4 groups, substantially be distributed in four jiaos of platform assembly, certain distance but bearing 403 and 407 best horizontal directions in Fig. 3 stagger, bearing produces interference effect to the reference support parts in go-cart in the process that go-cart is pushed to avoid, in bearing, by the rotating bearing 40301 that is equipped with of bearing pin 40302, in order to steady support go-cart, bearing A is provided with cushion blocking 40303, plays buffering when putting in place and fail in go-cart enters well shape frame, the side of platform assembly 4 also is provided with guide pin bushing seat 40421 and reaches fixedly ear 40422 framing members such as grade, in order to connection and adjustment chain drive-belt, the power driven that implementation platform moves.
As shown in Figure 6, material circle frame component 6 mainly is comprised of material circle frame 601 and material circle 602.Material circle frame 601 is a kind of framework junction parts that formed by shaped steel seam such as reinforcing bars, material circle 602 is provided with ring-type or the closed circle body such as square of screen cloth for the bottom, in order to hold raw material cake processed, the circumferential body outer peripheral face of material circle is provided with attaching parts, is used for being connected with material circle frame 601; According to the difference of type scale, on each material circle frame, installable material number of turns amount is different, in graphic example, 20 material circles is installed on material circle frame.
As shown in Figure 7, correcting assembly 5 mainly is comprised of guide wheel body 501, mandrel 502, bearing 503, pinning 504, adapter plate 505 etc.guide wheel body 501 be one with the part of cone portion 50101 and columnar portion 50102, the guide wheel body is provided with endoporus, bearing 503 is installed in endoporus, guide wheel is carried 501 and is arranged on mandrel 502 by the bearing 503 of installing in its endoporus is rotating, mandrel 502 is welded on adapter plate 505, correcting assembly 5 is by vertical beam 101 inboards of adapter plate 505 integral installations at well shape frame 1, correcting assembly 5 is generally pairing and uses, namely on the square vertical beam of well shape frame width, one group of correcting assembly is installed respectively respectively, enter in go-cart and play guiding when well shape bridge joint closely puts in place and align, in addition in follow-up platform assembly moves up and down process together with go-cart, it is spacing to the curb girder of go-cart that the correcting assembly will keep, effectively correct go-cart in the error of perpendicularity up and down of left and right directions, when guaranteeing tray rack turnover go-cart and unit centre align.
Illustrate working process according to tray rack lift truck of the present invention below in conjunction with Fig. 8-1 to Fig. 8-10:
(1) initial condition: this device is periodic cycle work, for sake of convenience, need initialization state of definition, as shown in Figure 81,8-2, platform assembly 4 moves under the driving of power driving module 2 that on it, plane height concordant with ground level 801 stops, and go-cart 3 this moment can be pushed in well shape frame 1 along the direction of arrow shown in Fig. 8-1; The initialization state of locked component 404 is seen Fig. 8-2, this moment, pintle hook lock 40416 was subjected to the application force of torsion spring 40415, its side contacts spacing with backing pin 40419, shown in Fig. 5-3 and Fig. 5-5, pintle hook lock pawl A on pintle hook lock 40416 and pintle hook lock pawl B lay respectively at right side and the left side of straight guide groove 40423 line of centerss, and the top of lock dog 40414 contacts with the arc sections 4041604 of pintle hook lock 40416.
(2) go-cart enters well shape frame and locking: as shown in Fig. 8-1, Fig. 8-3 and 8-4, go-cart 3 is pushed on the interior platform assembly 4 of well shape frame 1 by the direction of arrow shown in Fig. 8-1, go-cart is in the process that enters well shape frame, will be through several like this states: when (a) go-cart enters well shape frame, the positioning beam 30301 of its underpart (seeing Fig. 4-2) will stretch in the V-arrangement guide groove 40420 and straight guide groove 40423 (seeing Fig. 3) of platform assembly 4 gradually, motion under its guiding so just enters well shape frame with the go-cart automatic guiding along the center of well shape frame, when (b) go-cart enters well shape bridge joint and closely completes, the reference support iron 30304 of go-cart bottom will contact with the bearing 40301 on platform assembly 4 and crawl into gradually on bearing 40301, thereby the roller 30302 that makes go-cart leaves the upper plane one end distance of platform assembly, go-cart is supported on bearing 40301, occurs to correct because roller in use produces the go-cart tilt phenomenon that causes of wearing and tearing, when (c) go-cart entered well shape bridge joint and closely completes, the front end vertical beam of its curb girder 302 will be imported into along the cone portion 50101 of the guide wheel body 501 of correcting assembly 5, until arrive the columnar portion 50102 of guide wheel body 501, when (d) go-cart enters well shape bridge joint and closely completes, the front end of the positioning beam 30301 of go-cart bottom will be gradually contacts with the pintle hook lock pawl A4041601 of the pintle hook lock 40416 of locked component 404, and promotion pintle hook lock pawl 4041601 makes pintle hook lock 40416 around pintle hook lock axle 40418 left-hand revolutions, along with advancing of positioning beam, the pintle hook lock pawl B4041602 of pintle hook lock will rotate and enter in the knock hole 3030101 of positioning beam 30301 front ends gradually, meanwhile, left-hand revolution along with pintle hook lock, locating table 4041603 on pintle hook lock will be fitted with lock dog 40414, like this go-cart advance put in place after, as long as lock dog does not break away from the locating table position of pintle hook lock, pintle hook lock just can not produce and clockwise rotate, thereby utilize the pintle hook lock pawl B of pintle hook lock and the knock hole 3030101 of positioning beam 30301 that go-cart is locked on platform assembly (referring to Fig. 4-1, Fig. 4-2, Fig. 5-1, Fig. 5-3, Fig. 5-5).After go-cart enters well shape frame fully, the front end vertical beam of its curb girder will be subject to the position-limiting action of correcting assembly at left and right directions.Need to prove, totally 2 groups of go-carts are pushed into respectively each artesian well shape frame that is arranged in the unit front and back end simultaneously, and one be empty go-cart, and one is the full go-cart of filling material circle frame component.
(3) go-cart falls to go-cart work initial bit: as shown in Fig. 8-3, Fig. 8-5, under the driving of power driving module 2, go-cart moves downward along the direction of arrow shown in Fig. 8-3, until the superiors' joist 30201 of go-cart 3 is highly concordant with the ratchet 701 or 702 of actuated lever assemblies 7, the go-cart position that we define this moment is the initialization position, because next go-cart will be pressed joist spacing upward movement step by step, until complete the working process of all loading, unloading tray racks;
(4) loading or unloading pallet frame process: as Fig. 8-6, Fig. 8-7, shown in Fig. 8-8, under the body of power driving module 2 is moving, go-cart is along the direction of arrow upward movement shown in Fig. 8-6, mode of motion is step motion, the motion spacing is the interfloor distance of neighbouring joist 30201, be to suspend after carriage interfloor distance of the every rising of go-cart, then actuated lever assemblies 7 reciprocating actions once, material circle frame in go-cart is ticked in the go-cart or the material circle frame in unit is advanced in go-cart (unit rear and front end a well shape frame respectively is set), then go-cart carriage interfloor distance of upward movement again, hook again and drag or promote one group of material circle frame, until moving to the joist of its lowest order, go-cart arrives and the highly concordant position of the ratchet 701 or 702 of actuated lever assemblies 7, so far complete the dress to go-cart.Unload.a details is arranged, in above-mentioned working process, when go-cart moves upward to position shown in Fig. 8-9, bearing 40406 on locked component 404 will be located at well shape frame vertical beam 101 on triangular bump 104 contact once (seeing Fig. 8-7), because bearing 40406 is stopped by triangular bump, force rocker 40404 to rotate counterclockwise, thereby make locked component the release action can not occur by the position at this triangular bump place smoothly, bearing 40406 is after crossing triangular bump 104, rocker 40404 will be reset to level attitude under the pulling force effect of extension spring 40405.
(5) go-cart moves down and resets: as shown in Fig. 8-8, Fig. 8-9, Fig. 8-10, under the driving of power driving module 2, go-cart moves downward along the direction of arrow shown in Fig. 8-8, until go-cart arrives the position shown in Fig. 8-9, at this moment, the upper plane of platform assembly 4 is concordant with ground level 801, in above-mentioned working process, bearing 40406 on locked component 404 will be subject to stopping of triangle on vertical beam 101 or chevron projection 104 again, because the flat surface 4040402 on rocker 40404 contacts spacing with flat surface 4040101 on lock shaft 40401, under the resistance of chevron projection, rocker 40404 can not produce and clockwise rotate (seeing Fig. 5-2), like this, bearing 40406 can be passed from left to right along the slope of triangular bump, lock shaft 40401 will promote lock dog 40414 and do around bearing pin 40413 and rotate counterclockwise, make the top of lock dog 40414 temporarily break away from the locating platform face 4041603 of pintle hook lock 40416, pintle hook lock is under the application force of torsion spring 40415, to rotate by the clockwise direction shown in Fig. 5-5, thereby the pintle hook lock pawl B4041602 of pintle hook lock is deviate from from the knock hole 3030101 of positioning beam 30301 ends of go-cart bottom, realize removing the locking to go-cart, simultaneously, when bearing 40406 streaks from the slope of triangular bump, switch triggering part 40410 will move to electronic switch 40103 places with lock shaft 40410, trigger electronic switch and provide danger signal, the platform assembly plane height concordant with ground level thereon stops, at this moment, go-cart can be pushed out in well shape frame along the direction of arrow shown in Fig. 8-9, so far complete a complete loading-unloading vehicle working process.
In above-mentioned (4), (5) working process, be that go-cart moves up and down in process with platform assembly, the front end vertical beam of go-cart bogie side frame will be subject to the guiding function of correcting assembly all the time, prevent that go-cart from the tray rack that the heeling error because of left and right directions causes occuring in moving up and down process can not enter smoothly, go out the phenomenon of go-cart.
The above has made detailed explanation to embodiment and the corresponding operating mode of tray rack lift truck device according to the present invention; those skilled in the art can make multiple modification and distortion or Structural Transformation to the present invention based on above-described embodiment, but these modifications, distortion or Structural Transformation all fall within the scope of protection of the present invention.
Claims (24)
1. one kind is used for the mobile vehicle (3) that material encloses the frame automatic handling device, it is characterized in that:
This mobile vehicle comprises top layer frame (301), bogie side frame (302) and bottom frame (303), and described top layer frame, bogie side frame and bottom frame all have tower structure and interconnect, and forms a 3 D stereo framework;
Described bogie side frame is provided with for supporting and puts the joist (30201) that material encloses frame component (6);
The bottom of described bottom frame is equipped with rolling member or slide unit (30302);
Described bottom has set up reference plane support component (30304), when described reference plane support component be subject to supporting, with described rolling member or slide unit when built on stilts, described mobile vehicle can remain on reference plane by described reference plane support component.
2. mobile vehicle according to claim 1, it is characterized in that: described bottom has set up guiding parts (30301).
3. mobile vehicle according to claim 2, it is characterized in that: described guiding parts is the positioning beam (30301) that is arranged on described bottom frame.
4. mobile vehicle according to claim 1, it is characterized in that: the near-end of described joist is slightly downward-sloping, so that the entering of described material circle frame component.
5. mobile vehicle according to claim 1, it is characterized in that: be provided with the maintenance projection near the far-end of described joist or far-end, described projection is used for when described material circle frame component supports and be contained on described joist, described material circle frame component being remained on described joist.
6. mobile vehicle according to claim 1 is characterized in that: described bogie side frame longitudinally is provided with and imports plate (30303), to form the flared part of an approximate V-arrangement or toroidal at the approaching side of described material circle frame.
7. mobile vehicle according to claim 2, also comprise kayser parts (3030101).
8. mobile vehicle according to claim 7 is characterized in that: described kayser parts are the lock hole (3030101) that is arranged on the guiding parts of described mobile vehicle.
9. mobile vehicle according to claim 1, it is characterized in that: described top layer frame, bogie side frame and bottom frame link together to open the mode of unloading.
10. mobile vehicle according to claim 1 is characterized in that: described reference support parts be the bottom with the projection of ramp portion, or be the projection of ski shape substantially, its quantity is at least three.
11. agent structure of expecting to enclose the frame automatic handling device, it is characterized in that, this agent structure comprises: well shape frame (1), power driving module (2), platform assembly (4), correcting assembly (5) and actuated lever assemblies (7), wherein:
Described well shape frame has vertical beam (101), entablatrance (102) and cross sill (103), and described vertical beam, entablatrance and cross sill link together, and forms the stereo frame type structure;
Described platform assembly (4) is arranged in described well shape frame (1) and is in transmission connection with described power driving module (2), and described platform assembly can move up and down in described well shape frame under the driving of described power driving module;
Described correcting assembly (5) is arranged on described well shape frame (1), and it is used to the mobile vehicle (3) that enters in described well shape frame to provide and leads and guide described mobile vehicle to shift to preposition;
Described actuated lever assemblies (7) but be arranged in the processing unit and crank motion, take out or described material circle frame component be pushed in described mobile vehicle in described processing unit with the material circle frame component (6) that will be contained in described mobile vehicle (3).
12. agent structure according to claim 11 is characterized in that: described power driving module (2) is arranged on described well shape frame (1).
13. agent structure according to claim 12, it is characterized in that: described power driving module comprises motor (201), reductor (202), sprocket wheel (203,205,205 ', 207,208,209)) and chain (204,206), described motor and speed reducer is arranged on top or the top of described well shape frame (1), and described motor and described reductor, sprocket wheel, chain are in transmission connection along the mode that described well shape frame moves up and down transmission of power can be given described platform assembly and to drive described platform assembly.
14. agent structure according to claim 11, it is characterized in that, described platform assembly (4) comprising: platform framework (401), for the first guiding parts (402) that guides described platform assembly to move up and down along described well shape frame, be used for matching with the reference plane support component (30304) of described mobile vehicle, described mobile vehicle is remained on a bearing (403,407) on reference plane; Described platform framework (401) has tower structure, and described the first guiding parts and described bearing are arranged on described platform framework.
15. agent structure according to claim 14, it is characterized in that: described the first guiding parts is the guide wheel (402) that is arranged on described platform framework side, the vertical beam of described guide wheel and described well shape frame cooperatively interacts, and guides described platform framework to move up and down along described vertical beam.
16. agent structure according to claim 14, it is characterized in that: described bearing (403, bearing (40301) is installed 407), described bearing (403,407) cooperatively interacts by the reference plane support component (30304) of described bearing (40301) with described mobile vehicle.
17. agent structure according to claim 16 is characterized in that: described bearing comprises the first bearing (403) and the second bearing (407), and described the first bearing is different apart from the distance of described bogie side frame (302) from described the second bearing; Be provided with cushion blocking (40303) near described the first bearing (403).
18. agent structure according to claim 14, it is characterized in that: described platform assembly also comprises the second guiding parts (40420,40423), described the second guiding parts is arranged on described platform framework and is used for providing guiding in the process of the described agent structure of described mobile vehicle turnover for described mobile vehicle.
19. agent structure according to claim 18, it is characterized in that: described the second guiding parts comprises V-arrangement guide groove (40420) and straight guide groove (40423), and described V-arrangement guide groove is positioned at entrance side and the V-arrangement opening surface that described mobile vehicle enters described agent structure and enters the direction of described agent structure to described mobile vehicle.
20. agent structure according to claim 11, it is characterized in that: described correcting assembly (5) comprises guide wheel body (501), mandrel (502), bearing (503) and adapter plate (505), described mandrel is fixedly connected on described adapter plate, described guide wheel body is installed in rotation on described mandrel by described bearing, described correcting assembly (5) is arranged on the vertical beam (101) of described well shape frame (1) by described adapter plate, and is in the inboard of described vertical beam.
21. agent structure according to claim 20 is characterized in that: described guide wheel body (501) has guide wheel cone portion (5010101) and guide wheel columnar portion (5010102).
22. agent structure according to claim 11, it is characterized in that: described platform assembly (4) is provided with locked component (404), described locked component arranges in the following manner: in the time of on the correct position in described mobile vehicle moves to the agent structure of described material circle frame automatic handling device, it can or remain in described agent structure described mobile vehicle locking.
23. agent structure according to claim 22 is characterized in that: described locked component (404) comprises pintle hook lock (40416), fixed block (40412) and trigger mechanism (40414,40401,40402,40405), wherein:
Described fixed block is fixedly mounted on described platform assembly;
Described pintle hook lock is being arranged on described fixed block in rotating mode between latched position and unlocked position, and when described pintle hook lock was on latched position, described pintle hook lock locked described mobile vehicle or remain on described platform assembly;
Described trigger mechanism and described pintle hook lock mechanically are in transmission connection, described pintle hook lock remains on latched position by described trigger mechanism, when described trigger mechanism was subject to External Force Acting, described trigger mechanism impelled described pintle hook lock to move to unlocked position by latched position according to stressing conditions selectively.
24. a material circle frame automatic handling device, it comprises one of one of according to claim 1-10 described mobile vehicles and according to claim 11-23 described agent structure.
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| CN 201110034653 CN102152893B (en) | 2011-01-30 | 2011-01-30 | Material circle frame automatic loading and unloading device, and main body structure and movable carrier thereof |
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| CN 201110034653 CN102152893B (en) | 2011-01-30 | 2011-01-30 | Material circle frame automatic loading and unloading device, and main body structure and movable carrier thereof |
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| CN105712099B (en) * | 2016-03-12 | 2018-08-10 | 无为县荣华鬃刷制品有限公司 | A kind of mane feeder |
| CN107235293A (en) * | 2017-07-14 | 2017-10-10 | 纪合溪 | One main laver processing materials coil circulation handler |
| CN113800162B (en) * | 2020-06-15 | 2023-01-31 | 顺丰科技有限公司 | Cage changing device for cage vehicle |
| CN113071792B (en) * | 2021-03-29 | 2022-07-08 | 深圳市雅佳设计包装有限公司 | Printing material management device |
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| CN202107189U (en) * | 2011-01-30 | 2012-01-11 | 王行安 | Automatic handling device of material ring rack, main body structure and mobile carrier thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202107189U (en) * | 2011-01-30 | 2012-01-11 | 王行安 | Automatic handling device of material ring rack, main body structure and mobile carrier thereof |
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Application publication date: 20110817 Assignee: LIANYUNGANG FU AN LAVER MACHINE CO., LTD. Assignor: Wang Xingan Contract record no.: 2014320000475 Denomination of invention: Material circle frame automatic loading and unloading device, and main body structure and movable carrier thereof Granted publication date: 20130508 License type: Exclusive License Record date: 20140603 |
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