CN1021526C - Crossbar assembly - Google Patents

Abstract

A crossbar assembly for a circuit breaker formed from an elongated metal bar. A pair of contact arm carriers are slid onto the metal bar. The insulated sleeves are either molded directly on the crossbar or molded separately and the sleeves are glued with epoxy and pinned to the crossbar to prevent axial movement. The insulated sleeves are formed with a pair of plates disposed at each end. A pair of oppositely disposed slots formed in the plates receive the ends of a cam roll pin assembly. Since the crossbar does not require wrapping with insulating paper, the possibility of dielectric failure due to cracking of the insulating paper is eliminated. Since the contact arm carriers are welded to the crossbar, the axial movement of the contact arm carriers during overcurrent conditions is eliminated.

Description

Crossbar assembly

The present invention relates to moulded case circuit breaker, especially a kind of crossbar assembly that has welding contact arm carrier and die stamping insulation sleeve, wherein die stamping insulation sleeve nail is avoiding under overcurrent condition on the spider, or moving axially of causing of the magnetic repulsion that produces during the structural damage bypass.

Known moulded case circuit breaker is just like United States Patent (USP) 4,489, No. 295; 4,638, No. 277; 4,656, No. 444; And those types of being separated in 4,679, No. 018 the explanation.These circuit breakers are used for protective circuit and are not subjected to the overcurrent condition, as the infringement of overload or high level short circuit.Overload condition is the 200-300% of the load current value of circuit breaker.The high level short circuit condition is 1000% of a circuit breaker rated current.

Moulded case circuit breaker comprises that at least one pair of can be contained in the handle manual operation of enclosure or the separable contactor that the response overload condition is operated automatically by one.In automatic operation mode, contactor can scold parts to open by an operating structure or a magnetic.Magnetic scolds parts that contactor is separated.In more detail, magnetic scolds parts to be connected between the moving contact arm and a fixed conductor of installing of a pivot.It is the V-type parts of a band two legs basically that magnetic is scolded parts.When the high level short circuit condition occurred, scolding between parts two legs owing to electric current flows through at magnetic had magnetic repulsion to produce, and magnetic scolds part that the contact arm of pivotal mounting is opened.

At a multistage circuit breaker, in three grades of circuit breakers, provide the contactor assembly that three band magnetic are scolded parts, one of each utmost point.These contact arm assemblies are scolded operation of components by magnetic independently of one another.For example, to the high level short circuit of extremely going up, have only the A phase contact to be scolded parts to open by the magnetic of himself at A.B scolds parts not to be subjected to the influence of the operation of A phase contact assembly with C magnetic mutually.Circuit breaker operation mechanism is used for making other to open circuit at the two poles of the earth in this case.Doing like this is for fear of single phasing situation, and this situation can appear at and be connected rotary load, in the circuit breaker on the motor.In this case, unless all open circuit mutually, otherwise motor enlarges fault with the effect of starter/generator.

In another kind of automatic operation mode, the contactor assembly of all three utmost points is opened circuit together by a current detection circuit and mechanism's operating mechanism, is exactly in more detail to equip power pack to survey overcurrent condition in case for circuit breaker.When detecting an overcurrent condition, power pack just provides a signal to the circuit that contactor is separated.

The operating mechanism mechanical connection of crossbar assembly and circuit breaker.Crossbar assembly comprises that one is docked at the contact arm carrier on the crank assembly that constitutes an operating mechanism part.The removable contact assembly that has mobile contactor rolls screw assembly by a cam and is lower than being connected of the specified tolerance value of circuit breaker with spider machinery.Under overcurrent condition, crossbar assembly and cam roll all three utmost points that screw assembly is opened three grades of circuit breakers simultaneously.Under the overcurrent condition that is higher than the specified tolerance value of circuit breaker, the one or more utmost point is scolded parts to open circuit by magnetic.Then crossbar assembly opens circuit the remaining utmost point.

Because spider contacts with the current-carrying element, thus it insulate so that the magnetic repulsion minimum that between consecutive roots, produces.Conventional spider is made with a long steel bar.Insulating paper is pressed and roasting molten condensing on the spider.Then, the contact arm carrier is put down gently on the spider and fix in position.If the contact arm carrier is firmly loaded onto, or fixing tension, insulating barrier can break and cause the dielectric damage.On the other hand, if the contact arm carrier is fixing tight inadequately, then owing to the magnetic repulsion that produces during overcurrent condition, the contact arm carrier can become flexible, and can not support contact arm the most at last.

According to the present invention, a circuit breaker that comprises a crossbar assembly contains a shell, one or more pairs of separable contactors, a cam rolls screw assembly and an operating mechanism that comprises the major axis of the described one or more pairs of separable contactors of vicinity, some contact carrier arms fixedly are attached on the major axis of a pair of separable contactor of described vicinity, and a pair of insulating sleeve is contained in the two ends of described major axis.

One object of the present invention just provides a kind of crossbar assembly that overcomes the problem that exists in the prior art.And provide a kind of and insulating paper need not be pressed in and the roasting molten insulation crossbar assembly that condenses on the spider, and provide a kind of contact arm carrier that is fixed on the spider.

The present invention relates to the crossbar assembly that formed by a long metal shaft, a pair of contact arm carrier is put down gently on the metal arm and is welded in place.The die stamping insulation sleeve is put down gently on axle at the spider two ends.Insulating sleeve can directly be embossed on the spider or single die forming, and in this case, sleeve is also followed closely on spider to avoid sleeve to move axially along spider with adhering with epoxy resin.Insulating sleeve is made of a pair of sheet material that is arranged in each end of spider.The groove that a pair of positioned opposite is arranged on the plate is used for admitting cam to roll the end of screw assembly, because need not wrap up with insulating paper according to crossbar assembly of the present invention, does not cause the possibility of dielectric damages so do not exist because of insulating paper breaks.In addition because the contact arm carrier is to weld rather than follow closely on spider, so the possibility that does not exist the contact arm carrier when causing overcurrent, to move vertically by nail is loosening.

Referring now to following accompanying drawing, present invention is described with way of example, wherein:

Fig. 1 is a molded case circuit breaker plane graph;

Fig. 2 is the profile along 2-2 line among Fig. 1;

Fig. 3 is the profile along 3-3 line among Fig. 1, and it has described a utmost point in the outside;

Fig. 4 is the profile along 4-4 line among Fig. 2;

Fig. 5 is the perspective view that is used for the bumper assembly part of outer side pole;

Fig. 6 is the profile along 6-6 line among Fig. 3;

Fig. 7 is the profile along 7-7 line among Fig. 4;

Fig. 8 is the plan cross-sectional view along 8-8 line among Fig. 7;

Fig. 9 is the amplification profile along 9-9 line among Fig. 8;

Figure 10 is the decomposition diagram of cam roller pintle assembly;

Figure 11 is the decomposition diagram of lamination copper component;

Figure 12 is the decomposition diagram of transverse arm assembly;

Figure 13 is the ground plan along 13-13 line among Fig. 2;

Figure 14 is the profile along 14-14 line among Fig. 2;

Figure 15 is the plan cross-sectional view along 15-15 line among Figure 14;

Figure 16 is the plan cross-sectional view along 16-16 line among Figure 14;

Figure 17 is the profile along 17-17 line among Fig. 1;

Figure 18 is the decomposition diagram by the option board assembly of standard size design;

Accompanying drawing has been showed a kind of molded case circuit breaker 20 that is made of insulation crust 21, and this shell has a molded base 22 and the moulded closure that spatially coextends 24 ， And to make up at separator bar 26 places.The bore of pedestal 22 forms the framework 28 of the various elements of line of supporting to open circuit, as described herein and as described in, the C of Westinghouse Electric (Westingtouse) series will be described, R-framework molded case circuit breaker.

In shell 21, has pair of separable contact 30 at least.More precisely, a pair of main contact 30 is provided with initiatively contact 34 of a main fixed contact 32 and.Main fixed contact 32 links to each other with a line side conductor 36 on electric, and a plurality of securing member 38 bolt of conductor 36 usefulness are to framework 28.The a plurality of securing members 42 of one T type prodger, 40 usefulness are fixed on the line side conductor 36.The outstanding pin 44 of prodger 40 is protruding from the back side of case for circuit breaker 21.This outstanding pin is suitable for inserting line side conductor (not shown) set on the distribution board.

Similarly, initiatively contact 34 links to each other with a load-side conductor 46 on electric, and a plurality of securing members 48 of conductor 46 usefulness are fastened on the framework 28.The a plurality of securing members 52 of another T type prodger 50 usefulness are fixed on the load-side conductor 46.Protruding ， And is suitable for inserting load-side conductor set on the distribution board to the outstanding pin 53 of prodger 50 from the back side of case for circuit breaker 21.

Ring current transformer (CT) 54 is positioned at around load-side conductor 46.This current transformer 54 is used to detect the electric current that flows through circuit breaker 20, so that in a certain operating mode, for example transships under the working condition, and (not shown) sends signal to electronic trip mechanism, thereby makes circuit breaker 20 tripping operations.Electronic trip mechanism is not a part of the present invention.

Operating mechanism 58 is used for the disconnection and the combined floodgate of main contact 30.This operating mechanism comprises an elbow assembly 60, and this elbow assembly comprises a pair of angle lever 62 and a pair of angle lever 64 down gone up.Angle lever 62 at one end links to each other around pivot 66 with following angle lever 64 rotationally on each.Angle lever 64 links to each other with contact arm support 68 rotationally at pivot point 70 places under each, and contact arm support 68 forms the part of transverse arm assemblies 72.Angle lever 62 links to each other with the cantilever 73 of support 74 rotationally at pivot point 76 places on each, and a bias spring 78 is connected between pivot point 66 and the operating grip 80.Whenever support 74 is thrown off from pawl assembly 82 1, bias spring 78 just makes 60 biasings of elbow assembly, causes its upset, and contact 34 rotates around pivot point 83 thereby make initiatively, so that main contact 30 separates.

Pawl assembly 82 pins support 74 and elbow assembly 60.Pawl assembly 82 comprises a pair of latch lever 84 and 86, and they are end-to-end rotationally linking to each other at pivot point 88 places.The free end of following latch lever 84 links to each other with framework 28 rotationally around pivot point 90.The free end of last latch lever 86 links to each other with locking bar 92 rotationally around pivot point 94.The other end of locking bar 92 links to each other with framework 28 rotationally around pivot point 96.

The action of pawl assembly 82 is by trip(ping) bar 98 controls, and trip(ping) bar has an outwardly directed hanging stick 100.When pawl assembly 82 is in latched position, hanging stick 100 and cam surface 102 engagements that are rotatably connected at last latch lever 86 and hold formation.In response to the overcurrent operating mode, trip(ping) bar 98 clockwise rotates, and drives hanging stick 100 and moves apart the only surface 102 of pulling.In case locking bar 92 leaves cam face 102 fully, the bias spring 104 that is connected down between latch lever 84 and the framework 28 causes following latch lever 84 to be moved to the left, and makes locking bar 92 clockwise rotate, thereby discharges support 74.In case support 74 has broken away from pawl assembly 82, under the effect of bias spring 78, support 74 rotates counterclockwise.This makes and the 60 moment deflection of elbow assembly then makes main contact 30 separate.Can make circuit restoration by turning handle 80 to " closure " position.Handle 80 is with inverted U type action bars 106 whole formations, and this action bars rotates around pivot point 108.

Trip(ping) bar 98 is by the electronic tripping device control of a solenoid (not shown) of excitation, this solenoid is that a plunger of installing with the subtend that hanging stick 100 is connected is mutually arranged, and bar 100 makes the rotation of trip(ping) bar 98 clockwise directions make pawl assembly 82 thread off.In response to the overcurrent operating mode that current transformer 54 is detected, the electronic tripping device energized solenoids.

Lamination contact assembly 109 is made of a plurality of single active contact assemblies 110.Single contact assembly 110 mutual fastening formation lamination contact assemblies 109.Single contact assembly 110 comprises an electric conductor part 111 and a contact arm portion 114 that prolongs.Some contact arm parts 114 are supported initiatively contact 34, and some are used for supporting arcing contact 116.By means of repulsion element or flexible branch 118 contact arm portion 114 is linked to each other with quiet conductor part 111.

Some dissimilar single contact assemblies 110 are used to constitute contact assembly 109.Be a L type conductor part 111 in first type 119, on short pin 124 edges of L type conductor 111, be provided with arcuate slots or keyhole 122.Keyhole 122 is used for holding an end of magnetic repulsion element 118.Assembly 110 also comprises a contact arm 114; For at one end or contact 34 is installed initiatively or arcing contact 116 is installed, contact arm 114 has irregularly shaped.Another arcuate slots that forms in contact arm portion 114 or keyhole 122 are positioned at an end opposite with main contact 34 or arcing contact 116, are the other ends that is used to hold magnetic repulsion element 118.Curl earlier before snapping in keyhole 122 in the end of magnetic repulsion element 118.Top 128 places of contact arm portion 114 form a rectangular recess 129 so that pack bias spring 130 into.The other end of spring 130 heads on a carriage that is rotatably mounted 132 and is provided with.The top 128 of contact arm portion 114 also comprises an integrally formed link stopper 134.This link stopper 134 is used to stop the motion of contact arm 114 with respect to the rotatable carriage of installing 132.

Spring 130 applies a downward pressure or power to contact arm portion 114, forces it to be pressed against main fixed contact 32.Perhaps, this power is about 4 to 5 pounds.The magnetic repulsion power that is produced together with magnetic repulsion element or branch 118 because electric current is flowed through from the contact pressure of spring 130 is controlled the bearing capacity of circuit breaker.Described circuit breaker bearing capacity is a current value, begins to separate at this current value main contact 30.Because the repulsive force that is produced by magnetic repulsion element 118 is the function of electric current of magnetic repulsion element 118 of flowing through, so bias spring 130 is used to revolt that power, to be controlled at the circuit breaker bearing capacity under a certain operating mode.

Each contact arm portion 114 is provided with hole 136, and this hole is used to install the pin 139 that contact arm portion 114 is fixed together, and pin is also as the pivot point of contact assembly 109.The fixed conductor part 111 of each single contact assembly 110 is provided with three holes that spatially separate 137, so that a plurality of rivet or fixtures 138 that fixed conductor part 111 is tightened together are installed.

An importance of the present invention is that contact assembly 109 is connected to method on the base 22 of Shell of circuit breaker 21.In traditional circuit breaker, contact assembly 109 is to get on by the base that boring of base portion and tapping hole at contact assembly are connected to circuit breaker, fixture is screwed in the screwed hole then, so that the contact arm assembly is fastened on the circuit breaker base.But in this configuration, owing to have impulsive force in the circuit breaker, the screw of being held can become flexible over time.The present invention has solved this problem by be equipped with the T-slot that is used to hold square head bolt in the bottom of contact arm assembly 56, and this square head bolt tightly is locked in the assembly 109.

Correspondingly, the present invention also provides a kind of second type single contact assembly 140; This assembly is provided with a T-slot 142 on a bottom margin 144 of fixed conductor part 111.This T-slot 142 is used to install square head bolt 147.The contact arm portion 114 of assembly 140, and magnetic repulsion element 118 are similar with the part that is used for contact elements 110.Be clipped between the adjacent contact arm component with this T-slot 142 that forms on the base owing to have the contact assembly 140 of T-slot, square head bolt 147 will be locked in the T-slot 142 after installing.

In the single contact assembly 146 of another kind, fixed conductor part 111 is similar with the contact assembly 119 that is equipped with.Main difference between the single contact assembly 119 and 146 is that the contact arm portion 114 in the assembly 146 is equipped with arcing contact 116, rather than main contact 30, thereby has determined arcing contact arm 148.These arcing contacts 116 extinguish the electric arc that is produced when main contact 30 separates.In Shell of circuit breaker 21, also be provided with an arc-chute 152, so that arc extinguishing.Each arcing contact arm 148 comprises a rectangle dimple 129 that is used to accept have the carriage 156 of parallel cantilever 158.Carriage 156 is placed in the rectangle dimple 129.Carriage 156 also comprises a thrust 160 that upwards is provided with, and is used to accept the spring 162 between the downside 163 of the carriage 132 of carriage 160 and pivotal mounting.Similar with main contact arm portion 114, arcing contact arm 148 rotates around pivot point 137.

Various types of single contact assemblies 119,140 and 146 are laminated in together, so that all align in the hole 137 on the L shaped conductor part 111.So rivet or fixture 138 are embedded in the hole 137, so that all L shaped conductor parts 111 are fixed together.One is embedded into as the pin of pivot point 139 or the rivet hole 136 by 148 li on contact arm portion 114 and arcing contact arm, so that all contact arm portion 114 Lian Jie Zai Yi Qi And are connected on the pivot cradle 132.Dividing plate 166 is placed between the fixed conductor part 111 and shunt 118 of single contact arm assembly, and plate washer 166 also is placed between single contact arm portion 114 and 148.The assembly that assembles has been formed contact assembly 109.

Shunt or magnetic repulsion element 118 are laminated members, and with a kind of material of sheet conducting continuously, for example the copper coiling forms, and forms a kind of lamination magnetic repulsion element.The splitter component 118 that coiling forms forms the V-shape portion spare with pair of leg 168 and 170.Electric current by leg 168 and 170 causes producing magnetic repulsion power, and this magnetic repulsion power makes leg 168 repel mutually with 170 and separates.When surpassing certain overload current value (when for example being beyond the bearing capacity), the magnetic repulsion power that is produced will be enough at a good pace wash open main contact 30.The magnetic repulsion power that bias spring 130 resistances are produced by magnetic repulsion element 118 is so that current transformer 54 and electronic trip mechanism detect overcurrent operating mode ， And tripping operation or pass through operating mechanism 58 separate contacts under the overcurrent operating mode of the bearing capacity that is lower than circuit breaker.

In order to improve the flexible of magnetic repulsion element, a pinnacle part 172 of element 118 is become by pressure-sizing or is deformed into similar sphere, this can know from Fig. 7 and find out, the protruding leg of element 118,168 and the 170 ， And that are curled imbed 122 li of the lockholes of fixed conductor part 111 and single master, arcing contact arm component.In case along separate routes the end of leg is imbedded in the lockhole 122, assembly just in both sides by staking.This staking operation provides a groove 174 in the assembly of contiguous keyhole 122, to prevent to be used for shunt leg 168 and 170 is fixed to scolder seepage flow on fixed conductor part 110 and contact arm portion 114 or 148.

Cam rollers pin assemblies 176 is that double duty is arranged, and is used on the one hand keeping the power between moving contact 34 and the fixed contact 32 under certain condition; Keep contact to separate when occurring cut-offfing when circuit breaker trips by mechanical handling mechanism 58 on the other hand.Under normal operation, when overcurrent during less than the bearing capacity of circuit breaker 20, a cam rollers pin assemblies 176 is pressing integrally formed cam face 180 on the installation bracket 132 that can rotate around the axis, this carriage is a part of contact arm assembly 109, and this just makes transverse arm assembly 72 and contact arm 109 be coupled.Because elbow assembly 60 is coupled with transverse arm assembly 72, this is controlled by mechanical operating mechanism 58 with regard to the action that makes main contact 30.As previously mentioned, the bias spring in the contact assembly 109 130 can produce downward pressure or make moving contact 34 be pressed in power on the main fixed contact 32.For the little overcurrent condition of the bearing capacity of this circuit breaker 20, contact arm 114 and 148 will be rotated around axle 137.Under this overcurrent condition, by the protruding leg 168 of magnetic repulsion element 118 and the magnetic repulsion power of 170 generations contact arm 114 and 148 will be rotated around axle 139 counter-clockwise direction, force main contact 30 therewith operating mechanism 58 to be made circuit breaker trip.In this case, because the rotational motion of contact arm 114 and 148 pairs of axles 139, the effect of magnetic repulsion element 118 is closed or " connecting (blow on) " main contact 30.

When overcurrent condition is lower than the bearing capacity of circuit breaker, the cam rollers pin assemblies will be supported on the cam surface 180, make contact assembly 109 and transverse arm assembly 72 mechanical couplings.In this case, current transformer 54 will detect overcurrent Gong Kuang And and send signal to electronic tripping device, and then tripgear can make operating mechanism 58 that Duan road device Tiao Zha And is opened main contact 30.But for higher overcurrent operating mode, during promptly greater than bearing capacity, the pivot point of contact arm assembly 109 will change so that contact assembly 109 is washed open.More precisely, the magnetic repulsion power that is produced by magnetic repulsion element 118 will cause cam rollers pin assemblies 176 to move on on second cam surface 182 from cam surface 180, so that moving contact component 109 rotates around another pivot 183.In this case, produce repulsive force by the magnetic repulsion element and can wash main contact 30 open.After washing open, in case cam rollers pin assemblies 176 touches cam surface 182, it just will make main contact 30 keep separating.Otherwise, after the overcurrent situation stops, just do not have any magnetic repulsion power and make main contact 30 keep separating.

Cam rollers pin assemblies 176 outside each end of side pole two contact points are arranged.Contact point 184 is placed in end points and locates between placed in the middle.This is that cam rollers pin assemblies 176 is supported in rotatably about an axis the place on the cam surface 180 and 182 of the carriage of installing 132.Another contact point 186 is in the end of cam rollers pin assemblies 176, and contact point 186 is positioned among a pair of groove 188 of insulating case of a part of forming transverse arm assembly 72, and when washing situation open, contact point 184 and 186 can rotate in the opposite direction.In this case, bigger moment of torsion and frictional force will produce on cam rollers pin assemblies 176, and it can cause washing open speed and reduces, even cause the back circuit breaker takes place not tripping washing open.According to an important aspect of the invention, cam rollers pin assemblies 176 all is furnished with independently rotating part to each contact point 184 and 186 of each end, may wash frictional force and the moment of torsion that produces under the situation open to reduce.

Cam rollers pin assemblies 176 comprises a cylinder part 192 that prolongation axle 194 is installed at its every end.A doffer 196 and a swift 198 are installed on every axle 194.After cylinder 196 and 198 is installed on the axle 194, cylinder 196 and 198 is fixed on the axle 194 with spring coil 197.Doffer 196 usefulness are engaged on the cam surface 180 and 182 on the carriage of installing rotatably about an axis 132, swift 198 then places the groove 188 of electric insulation cover 190, because each cylinder is applicable to each contact point that is supported on the common axle respectively, two cylinders can independently rotate.Like this, when contact point is forced to de-rotation, for example ought wash open under the situation, frictional force just reduces greatly, makes circuit breaker 20 move more stably.

Cam rollers pin assemblies 176 is coupled by one group of spring 200 and bearing pin 230, and the carriage 132 that is rotatably mounted rotates around bearing pin 230.The radial slot 204 that forms in the barrel portion 192 of cam rollers pin assemblies 176 is accepted the hook-shape end of groups of springs 200.The groove of analogous shape can form (not shown) on bearing pin 139, the other end of mounting spring group 200 so that prevent moving axially of groups of springs 200, is coupled cam rollers pin assemblies and bearing pin 230.

Transverse arm assembly 72 is coupled by the contact assembly 109 of cam rollers pin assemblies 176 with every utmost point.More precisely, transverse arm assembly 72 includes a prolongation axle 206 that constitutes with rectangular cross section.Prolong axle 206 and be used to support a pair of contact arm support 68 that the lower toggle 64 with elbow assembly 60 is coupled.Two contact arm supports 68 are installed in the place of close center pole in multipole circuit breaker 20.Each contact arm support 68 in fact all is that L Xing ， And has a hole 210 in a galianconism 212, and the shape in hole 210 is that rectangle De ， And is bigger slightly than the cross section of axle 206, rotates with it so that contact arm support 68 can be mounted to axle 206 Shang ， And slidably.

Contact arm support 68 is laminated assemblies of being made up of the carriage 214 of pair of L type shape, and two carriages spatially are spaced from each other, with the low toggle 64 of assembling elbow assembly 60.Align with the hole 215 of L shaped parts 214 in hole (being used for doing pivot point 70) in following toggle 64.Metal bearing pin 216 inserts by these holes, forms a pivot connection 64 of contact arm support 68 and following toggles.Insulating case 218 with general rectangular cross-sectional face is by the end of slidable fit to transverse arm axle 206.These insulating cases 218 are positioned at the place near outer side pole.Plate member 220 staggered relatively and 222 usefulness electrical insulating materials constitute with insulating case 218 integral body.Two opposite end Shang ， And that plate member 220 and 222 is positioned at insulating case 218 comprise a pair of towards rectangular channel 188.The inside groove 188 in this opposite is used to lay the cylinder 198 of cam rollers pin 176.A pair of linable hole 226 is also arranged on the plate 220 and 222 staggered relatively.Hole 226 is to align with the hole 228 on the pivot cradle 132.Bearing pin 230 is fixed in the hole, so as for provide between rotatable support 132 and the whole insulating case assembly 218 that constitutes one pivotally connected.

The distance that the plate staggered relatively of insulating case 218 is 220 should make it can grasp the carriage 132 that can pivotally install.Like this, the magnetic repulsion power that produces owing to the overcurrent operating mode between the contact arm assembly just will cause contact arm assembly 109 phase repulsion ， And correspondingly to cause insulating case assembly 218 to be forced to leave axle 206.Because magnetic repulsion power can cause contact arm support 68 to move along axle 206, these contact arm supports 68 are soldered on the axle 206.Insulating case assembly 218 just can be cast on the axle 206, or a kind of bonding agent of difference die casting And, for example epoxy resin is fixed on the axle 206; And sells on the axle 206 with one or more metallic pin 232 in the hole that laterally is embedded in cover 218 and the axle 206, to prevent to overlap the axial motion of 218 pairs of axles 206.Metallic pin 232 is embedded with flushing, and (not shown) ， And can topped one deck electrical insulating material in the hole on the insulating case 218.

Each outer side pole is provided with a rubber stop assembly 234, to prevent to damage when quiet main contact 32 separates at contact assembly 109 lid 24 of circuit breaker.Under higher overcurrent operating mode, especially when contact arm assembly 109 is washed open by magnetic repulsion element 118, can produce sizable power, vibration-absorptive material is bonded at the inwall of lid to stop or to prevent that contact assembly 109 bumps from covering 24 in conventional circuit breaker.But, in some cases, still have damage and cover the generation of 24 situation.A key character of the present invention relates to outside, and side pole is used to prevent that contact assembly 109 bumps from covering 24 rubber stop assembly 234.Rubber stop assembly 234 comprises the vibration absorber 236 that a lid 24 with the shell 21 of circuit breaker is separated.By vibration absorber 236 and lid 24 are separated, just can prevent to damage and cover 24.

An important feature of rubber stop assembly 234 is that it comprises a double duty carriage 238 that has parallel two groups of mutual separated cantilevers 240 and 242.One group of long arm 240 contains linable hole 243 at free end 244, so that place pin 246.Vibration absorber 236 generally is columnar, has a centre bore, and the size in aperture can be assembled on the pin 246 slidably for making it.Pin 246 is long slightly than the cylindrical shape vibration absorber, and its pin is held can be protruding from arm 240.This of this pin section extension is put in the hole 248 that whole die casting forms in the what framework 28, supports so that provide additional to rubber stopper assembly 234.Short group leader's arm 242 is used to transverse arm assembly 42 to provide pivotally connected.

The recess 219 of carriage 238 has hole 250.Having on a pair of supporting bracket 252 of stretching out lug 254 has pair of holes 256, and they align with the hole 250 in the carriage 238.The securing member (not shown) is installed in hole 250 and 256, so that rubber stop assembly 234 is fastened on the framework of circuit breaker.

Because operating mechanism 58 comprises elbow assembly 60, last center pole is adjacent, so center pole is furnished with a different rubber stop assembly 257.More specifically, disposed the Metallic rod 258 of a lengthening for mounting shock absorber 260.Vibration absorber 260 generally is a long L type member that is fixed on the lengthening Metallic rod 258.The length of lengthening Metallic rod should be able to make this bar stretch out ， And outside the vibration absorber 260 and insert (not shown) in the groove on the side plate staggered relatively 262, and side plate is rigidly fixed on the framework 28 near center pole.The installation of center pole assembly 257 should make it separate with operating mechanism 58, contacts with this operating mechanism so that prevent center pole contact assembly 109.

Current transformer (CT) quick change assembly 264 can be changed main current mutual-inductor 54 very fast, more conveniently in factory or scene.CT quick change assembly 264 has been simplified the replacing of current transformer 54, does not require comprehensive dismounting circuit breaker.A reason changing current transformer 54 is that current transformer 54 has had fault.Change another of current transformer 54 former be admittedly a dual-rated current circuit breaker for example rated current be 1600/2000 ampere circuit breaker, transform to another rated current from a rated current.Or rather, the current transformer 54 that is used for 1600 amperes of rated current circuit breakers is not suitable for being used for the circuit breaker of 2000 amperes of rated current.

CT quick change assembly 264 comprises that is placed in load-side conductor 46 main current mutual-inductor 54 and a removable plates 266 on every side.Current transformer 54 is ring current transformers that utilize load-side conductor 46 as its main winding.

Main current mutual-inductor 54 is arranged in 28 li integrally formed vestibules 267 of framework of a side opening, so that can split out from housing 21.The load-side conductor is arranged in 28 li integrally formed vestibules 269 of framework, so that load-side conductor 46 can be split out from housing 21 on the direction parallel with its longitudinal axis.For current transformer 54 is split out, should remove portable plate 266 from housing 21.After portable plate 266 is removed, be necessary to back out 6 securing members 48, so that take load-side conductor 46 apart, after removing these bolts, also to prodger 50 be untied from load-side conductor 46 removing 4 securing members 52.In case prodger 50 is untied from load-side conductor 46, conductor 46 just can with direction that its longitudinal axis parallels on skid off.After conductor 46 shifted out, current transformer 54 just can split out ， And and change with a different current transformer from Shell of circuit breaker 21.For changing current transformer 54, only need adopt reverse procedure simply.Therefore, clearly the CT quick change assembly is revealed, and this assembly can be changed current transformer at the scene speed and conveniencely.

The present invention is provided with a double as dividing plate and auxiliary current transformer plate 268.This plate 268 has several purposes.The first provides one to prevent and the contacted dividing plate of the inner member of circuit breaker.Or rather, plate 268 has sealed the opening portion 271 of housing 21.It two is to provide means for auxiliary mutual inductor 270 is installed.It three is to provide means for auxiliary mutual inductor 270 is connected on main current mutual-inductor 54 and the electronic trip element.At last, double as dividing plate and auxiliary current transformer plate 268 provide ventilating opening for the heat that produces in the circuit breaker 20 is loose in atmosphere.

Double as dividing plate and auxiliary current transformer plate 268 are made of an E shape printed circuit board (PCB) 272.Printed circuit board (PCB) 272 is placed in 276 li formation of pedestal 22 sidewalls, in the groove 274 that is oppositely arranged.The bottom of printed circuit board (PCB) 272 is placed on the top of vertically disposed pillar 278 parts of framework 28.E shape printed circuit board (PCB) 272 is between the opening portion 271 of pawl assembly 82 and housing 21.Printed circuit board (PCB) 272 comprises one for the groove that determines that it is E shape 282 that separates.Groove 282 is applicable to the vertical perpendicular sidewall 284 that is contained in 28 li formation of framework.

Have three auxiliary mutual inductors 270 among the present invention, one of each utmost point.Auxiliary mutual inductor has complete main winding and complete secondary winding, and they reduce the electric current of supplying with electronic tripping device with what.Or rather, the secondary winding of each main current mutual-inductor 54 is applicable to the main winding of a corresponding auxiliary current transformer 270.The secondary winding of auxiliary current transformer 270 then is applicable to electronic tripping device.

Printed circuit board (PCB) 272 is used for replacing a distributing system between auxiliary mutual inductor 270 and electronic tripping device.Specifically, on printed circuit board (PCB) 272, there is a circuit to be electrically connected for the secondary winding of the main winding of auxiliary mutual inductor 270 and main current mutual-inductor 54 provides needed.This circuit forms on printed circuit board (PCB) 272 in a usual manner.Is furnished with a main connector 286 in the upper right corner of printed circuit board (PCB) 272.This main connector 286 is by on the secondary winding that is connected electrically to auxiliary current transformer 270 at the circuit that forms on the printed circuit board (PCB) 272.A wiring system (not shown) that has connector at two ends is used for printed circuit board (PCB) 272 is connected to electronic tripping device.Auxiliary mutual inductor 270 directly is installed on the printed circuit board (PCB) 272.Each subconnector 288 places near auxiliary mutual inductor 270 places on the printed circuit board (PCB).These subconnectors 288 are connected on the main winding of auxiliary mutual inductor 270.For each main winding of auxiliary mutual inductor 270 is connected on the secondary winding of main current mutual-inductor 54, disposed a cable (not shown) again, an end of this cable has a connector that main current mutual-inductor is linked on the plate 272.

On the extending structure part 292 of printed circuit board (PCB) 272, be provided with ventilation hole 290.These ventilation holes can be dispersed in the atmosphere heat of 21 li generations of housing and go.

Double as dividing plate and auxiliary current transformer plate 286 have been simplified the installation of circuit breaker, thereby have reduced cost and the interconnector of having simplified circuit breaker 20.

The invention provides the option board assembly by the standard size design, it can be convenient to various annexes selections, for example under-voltage relieving mechanism, tripping operation and various other annexes selected to circuit breaker along separate routes.Under-voltage relieving mechanism is used for automatic disconnection main contactor 30 when line drop is following to predetermined value.Doing like this is in order to make some load, and motor for example avoids that operation makes it overheated under the low-voltage condition.An embodiment of under voltage relieving mechanism is described in United States Patent (USP) 4489259.The shunt-trip attachment (not shown) mainly is made up of a cylindrical solenoid that has the plug-in type iron core that is arranged near trip(ping) bar 98 reciprocating type installations.Shunt-trip attachment makes circuit breaker 20 realize tripping operation from a remote location.But be that under-voltage relieving mechanism or shunt-trip attachment And are non-necessary by all circuit breakers 20.The annex of these customizations is generally installed in factory.These customization annexes are added to the production time on the circuit breaker 20 and reduce cost in order to reduce in process of production, the present invention provides an option board assembly 294 by the standard size design for this reason.Option board assembly 294 comprises that places the rectangular slab under the breaker cover 24, the framework 28 that this rectangular slab is had hole 296 supports, so that be mutually with trip(ping) bar 98, plate 294 also includes many groups for the notch 298 with the L type arm 300 of carriage 302 whole downward extensions of making is installed, several groups of notches 298 that are used for holding on the installation bracket 302 of arm 300 make it cooperate with L shaped arm 300; And can be fixed on the rectangular slab 294 the various annexes of selecting, thus prevent with the perpendicular direction in the plane of plate 294 on motion and align with trip(ping) bar 98.L shaped arm 300 is distributed in the opposite relative part of carriage 302.Several groups of notches 298 have been expressed on the figure.Carriage 302 is adapted to be fit in any one group of opposite relative notch 304,306 or 308, but allows three kinds of Option stages at most, and for example it is used for known circuit breaker 20.

Some holes 310 are arranged on the carriage 302, can select annex to be fixed on the carriage 302 so that make with the one or more fasteners (not shown).Fluted 312 on the plate 294, align with the hole 310 in the carriage 302.Thereby these grooves 312 provide space ， And to make carriage 302 can be arranged at plate 294 slidably the securing member that Option stage is installed on the carriage 302 for being used for.

Every kind of Option stage has a bar (not shown) that is suitable for cooperating with trip(ping) bar 98 the downward extension that causes circuit breaker 20 tripping operations.After selecting annex to be assembled on the carriage 302, the bar that extends just stretches out ， And downwards from the rear part edge of carriage 302 and is connected with trip(ping) bar 98 by hole 296 downwards.So carriage 302 is fixed and puts in place.Like this, can be clear that the option board assembly can be easier to, and quickly circuit breaker is customized.

Claims (14)

1, circuit breaker, it comprises a casing; One or more pairs of separable contactors that constitute by fixed contact and moving contact, an operating mechanism that is used to drive moving contact that is coupled with the contact carrier arm, a major axis contiguous with separable contactor,

It is characterized in that:

A plurality of contact carrier arms are rigidly fixed on the major axis and are adjacent with separable contactor, a cam rolls screw assembly and mechanically carrier is fixed on the contact carrier arm when being in primary importance, and allow carrier to operate independently when the second place, a pair of insulating sleeve is used for holding the end of major axis.

2, circuit breaker as claimed in claim 1 is characterized in that sleeve is fixed on fixture on the major axis, and it is a kind of bonding agent.

3, circuit breaker as claimed in claim 2 is characterized in that bonding agent is a kind of epoxy resin.

4, circuit breaker as claimed in claim 2 is characterized in that fixture comprises a device that prevents sleeve with respect to the major axis axial motion.

5, circuit breaker as claimed in claim 4, feature are that the above-mentioned device that prevents axial motion comprises that one or more edges are horizontally through major axis and sleeve and connect thereon pin.

6, circuit breaker as claimed in claim 1, feature are that sleeve is embossed on the axle.

7, circuit breaker as claimed in claim 1, feature is that a crossbar assembly comprises a housing, a pair of separable contactor, a cam needle roller components and an operating mechanism, major axis is positioned near the separable contactor, the contact carrier arm is connected with major axis rigidly and is positioned near the contactor, and insulating sleeve holds the major axis end, also has sleeve is fixed on device on the major axis.

8, circuit breaker as claimed in claim 7, feature is the major axis adjacent with separable contactor that have that links to each other with crossbar assembly, be connected to the contact carrier on the major axis rigidly, hold the insulating sleeve of major axis end, sleeve comprises an integral die plate in its end.

9, circuit breaker as claimed in claim 8, feature are that moulded board has the groove that holds the cam needle roller components.

10, as the circuit breaker of claim 8 or 9, feature is that insulating sleeve is contained in the major axis end, and the major axis cross section is square herein.

11, as the circuit breaker of claim 10, feature is that sleeve has vertical hole, and its shape is roughly rectangle.

12, as the circuit breaker of claim 11, feature is that seal comprises a pre-constructed unit and is used for preventing the device that it moves vertically.

13, as the circuit breaker of claim 12, feature is to prevent that the device of axial motion from being bonding agent.

14, as the circuit breaker of claim 12 or 13, feature is to prevent that the device of axial motion from being the pin that passes across pre-constructed unit and major axis.

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