CN102152349B - Forming technology for novel Combat decorating plates - Google Patents

Forming technology for novel Combat decorating plates Download PDF

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Publication number
CN102152349B
CN102152349B CN 201110003550 CN201110003550A CN102152349B CN 102152349 B CN102152349 B CN 102152349B CN 201110003550 CN201110003550 CN 201110003550 CN 201110003550 A CN201110003550 A CN 201110003550A CN 102152349 B CN102152349 B CN 102152349B
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China
Prior art keywords
group
density board
formaldehyde
plates
glue
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Expired - Fee Related
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CN 201110003550
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Chinese (zh)
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CN102152349A (en
Inventor
徐茫
戴康生
朱卫平
张政
严俊
朱世新
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ZHENJIANG XINRONG DECORATIVE MATERIAL CO Ltd
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ZHENJIANG XINRONG DECORATIVE MATERIAL CO Ltd
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Priority to CN 201110003550 priority Critical patent/CN102152349B/en
Publication of CN102152349A publication Critical patent/CN102152349A/en
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Publication of CN102152349B publication Critical patent/CN102152349B/en
Expired - Fee Related legal-status Critical Current
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  • Finishing Walls (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Abstract

The invention discloses a forming technology for novel Combat high-grade decorating plates, which comprises the steps as follows: a group of density plates are selected according to the thicknesses of the Combat high-grade decorating plates; gumming paper with a cementing volume more than 50 percent is coated on two neighboring density plates and then is used as a middle sandwich; the group of density plates is overlapped and stuck together; facial paper is coated outside the density plates at the outmost side; after the middle sandwich of the gumming paper, and the facial paper are coated on the group of density plates, and are transmited into a press, the temperature of the group of density plates is increased to 160-200 DEG C and is maintained for 20-50 minutes; and the pressure of the press is kept to be more than 80kg/cm2; then the density plates are cooled and discharged out of the press when the temperature reaches at a natural temperature to obtain the novel Combat high-grade decorating plates. The forming technology does not adopt a plurality of recycled paper for processing, is simple in method, has low energy consumption, and satisfies the requirements of energy saving and emission reduction, and low carbon and environment protection.

Description

A kind of moulding process of Kang Beite decorative panel
Technical field
The present invention relates to a kind of health shellfish extra-high-speed shelves decorative panel, specifically a kind of moulding process of novel Combat high-grade decorating plates.
Background technology
The Kang Beite plate belongs to high-grade ornament materials, and the sales volume in market continues to increase, and 10,000 left and right, reaching to national consumption in 2010 was more than 150,000 by original 2000 national consumptions, also has outlet also in continuous increase.
The production technology of tradition Kang Beite plate is, the sheet material thick with 12mm is as the criterion, and passes through HTHP and forms with adding the impregnation facial tissue after 118 core paper recycled writing paper impregnations, and its advantage is fire-retardant, and case hardness is good, resistance to water, and heat resistance, durability, chemical-resistant are all good.Therefore this product is widely used in the laboratory of the partition of toilet in high gear place and other medical treatment, R﹠D institution etc.But also there is following shortcoming in traditional Kang Beite plate: 1, paper using amount is large, and every plate will with the paper of more than 30 kilograms, not be inconsistent with the requirement of the current energy-saving and emission-reduction of advocating and low-carbon environment-friendly.2, processing technology is complicated, and energy consumption is large, and qualification rate is low, and cost is high.
Summary of the invention
The problem that exists in order to overcome traditional Kang Beite board production technology, the moulding process that the purpose of this invention is to provide a kind of novel Combat high-grade decorating plates, this moulding process do not need to adopt a large amount of recycled writing paper processing, and method is simple, energy consumption is little, meets the requirement of energy-saving and emission-reduction and low-carbon environment-friendly.
A kind of moulding process of novel Combat high-grade decorating plates is characterized in that this moulding process comprises the following steps:
1) select one group of density board according to the thickness of health shellfish extra-high-speed shelves decorative panel, post on adjacent two density board spread at the gum dipped paper more than 50% as intermediate course;
2) one group of density board stack is bonded together, posts facial tissue outside the outermost density board;
3) after one group of density board adds intermediate course gum dipped paper and facial tissue and enters press, the temperature of one group of density board is risen to the 160-200 degree, be incubated 20-50 minute, keep every square centimeter of over 80 kg of press pressure; Then cooling, reach natural temperature and go out machine, obtain novel Combat high-grade decorating plates.
In step 1) of the present invention, the thickness of health shellfish extra-high-speed shelves decorative panel is 12mm, and one group of density board is the density board of 6 2.5mm.It is modified glue that gum dipped paper adopts glue, and the formula of this modified glue is: 300 parts, phenolic aldehyde glue, 115 parts of urea formaldehyde glues, and the formula of described phenolic aldehyde glue is: phenol: formaldehyde: NaOH: water=1:1.8:0.20:7.0; Wherein, benzaldehyde concentration 98%, concentration of formaldehyde is 37 %, naoh concentration is 4%; The formula of described urea formaldehyde glue is: formaldehyde: urea: NaOH: acetic acid: water=155:57.5:3:5:40; Wherein, concentration of formaldehyde is 37 %, and uric acid contains the 1v amount〉46%, naoh concentration is 10%, acetic acid: water=1:1.In step 3), the temperature of one group of density board is risen to 180 degree, be incubated 30 minutes, 80 kilograms every square centimeter of maintenance press pressures; Then cooling, 20 minutes, reach natural temperature and go out machine.
the novel Combat high-grade decorating plates that the present invention obtains, water resistance is good, due to modification and the increase to glue, density through its plate after HTHP in the production process of Kang Beite plate reaches the 1400(g/ cubic centimetre) more than, and the density of normal medium density fibre board (MDF) is 820, the normal immersion index of common Kang Beite plate is: soaked 48 hours, expand 12, weight〉12, and the novel Kang Beite plate that the present invention obtains soaked 100 hours, weight increases by 0.3, be expanded to 0.1, its basic reason is exactly the effect of phenolic aldehyde glue, because water insoluble after the phenol glue water cure.
The present invention adopts slim medium density fibre board (MDF) to replace a large amount of recycled writing papers to be composited, and method is simple, and qualification rate is high, and cost is low; And energy consumption is little, meets the requirement of energy-saving and emission-reduction and low-carbon environment-friendly.The present invention is widely used in laboratory of the partition of toilet in high gear place and other medical treatment, R﹠D institution etc.
The specific embodiment
A kind of moulding process of novel Combat high-grade decorating plates, novel Combat high-grade decorating plates are the thick plate of 12mm, and this moulding process comprises the following steps:
1) thickness of health shellfish extra-high-speed shelves decorative panel is 12mm, selects the density board of 6 2.5mm, post on adjacent two density board spread at the gum dipped paper more than 50% as intermediate course; At the gum dipped paper more than 50%, with the degree of adhesion between reinforcement plate and plate, making can layering after formed product with two spreads for every density board.It is modified glue that gum dipped paper adopts glue, and the formula of this modified glue is: 300 parts, phenolic aldehyde glue, 115 parts of urea formaldehyde glues, and the formula of described phenolic aldehyde glue is: phenol: formaldehyde: NaOH: water=1:1.8:0.20:7.0; Wherein, benzaldehyde concentration 98%, concentration of formaldehyde is 37 %, naoh concentration is 4%; The formula of described urea formaldehyde glue is: formaldehyde: urea: NaOH: acetic acid: water=155:57.5:3:5:40; Wherein, concentration of formaldehyde is 37 %, and uric acid contains the 1v amount〉46%, naoh concentration is 10%, acetic acid: water=1:1.
2) 6 2.5mm density board stacks are bonded together, post facial tissue outside upper/lower terminal outermost density board.
3) after 6 2.5mm density board add intermediate course gum dipped paper and facial tissue and enter press, the temperature of one group of density board is risen to 180 degree, be incubated 30 minutes, every square centimeter of over 80 kg of maintenance press pressure; Then cooling, make it to reach natural temperature in 20 minutes and go out machine, obtain the thick novel Combat high-grade decorating plates of 12mm.
The present invention adopts slim medium density fibre board (MDF) to replace a large amount of recycled writing papers to be composited, and method is simple, and qualification rate is high, and cost is low; And energy consumption is little, meets the requirement of energy-saving and emission-reduction and low-carbon environment-friendly.

Claims (3)

1. the moulding process of Yi Zhong Kang Beite decorative panel is characterized in that this moulding process comprises the following steps:
1) select one group of density board according to the thickness of Kang Beite decorative panel, post on adjacent two density board spread at the gum dipped paper more than 50% as intermediate course; It is modified glue that gum dipped paper adopts glue, and the formula of this modified glue is: 300 parts, phenolic aldehyde glue, 115 parts of urea formaldehyde glues, and the formula of described phenolic aldehyde glue is: phenol: formaldehyde: NaOH: water=1:1.8:0.20:7.0; Wherein, benzaldehyde concentration 98%, concentration of formaldehyde is 37 %, naoh concentration is 4%; The formula of described urea formaldehyde glue is: formaldehyde: urea: NaOH: acetum: water=155:57.5:3:5:40; Wherein, concentration of formaldehyde is 37 %, and urea contains the N amount〉46%, naoh concentration is 10%, in acetum, acetic acid: water=1:1;
2) one group of density board stack is bonded together, posts facial tissue outside the outermost density board;
3) after one group of density board adds intermediate course gum dipped paper and facial tissue and enters press, the temperature of one group of density board is risen to the 160-200 degree, be incubated 20-50 minute, keep every square centimeter of over 80 kg of press pressure; Then cooling, reach natural temperature and go out machine, obtain the Kang Beite decorative panel.
2. the moulding process of Kang Beite decorative panel according to claim 1, it is characterized in that: in step 1), the thickness of Kang Beite decorative panel is 12mm, and one group of density board is the density board of 6 2.5mm.
3. the moulding process of Kang Beite decorative panel according to claim 1 is characterized in that: in step 3), the temperature of one group of density board is risen to 180 degree, be incubated 30 minutes, 80 kilograms every square centimeter of maintenance press pressures; Then cooling, 20 minutes, reach natural temperature and go out machine.
CN 201110003550 2011-01-10 2011-01-10 Forming technology for novel Combat decorating plates Expired - Fee Related CN102152349B (en)

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Application Number Priority Date Filing Date Title
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CN102152349B true CN102152349B (en) 2013-11-06

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104070566A (en) * 2014-06-24 2014-10-01 浙江利众竹木有限公司 Manufacturing process of anti-fold special plate

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2192449Y (en) * 1993-09-11 1995-03-22 中国林业科学研究院木材工业研究所 Strong stacked-content fibreboard
CN1213031A (en) * 1997-09-08 1999-04-07 株式会社时空Tech Dryness pannel for garner of cultural relics and manufacturing thereof
CN201052627Y (en) * 2007-06-15 2008-04-30 南京市产品质量监督检验院 Aluminum/wood composite artificial plate
CN101274444A (en) * 2007-03-30 2008-10-01 葛会龙 Whole bamboo high strength composite industrial floor

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7195686B2 (en) * 2002-11-12 2007-03-27 Masonite Corporation Method of manufacturing a decorative substrate and decorative substrate produced thereby

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2192449Y (en) * 1993-09-11 1995-03-22 中国林业科学研究院木材工业研究所 Strong stacked-content fibreboard
CN1213031A (en) * 1997-09-08 1999-04-07 株式会社时空Tech Dryness pannel for garner of cultural relics and manufacturing thereof
CN101274444A (en) * 2007-03-30 2008-10-01 葛会龙 Whole bamboo high strength composite industrial floor
CN201052627Y (en) * 2007-06-15 2008-04-30 南京市产品质量监督检验院 Aluminum/wood composite artificial plate

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