CN102151741B - Multi-blade fin forming mould for fin heat exchanger - Google Patents

Multi-blade fin forming mould for fin heat exchanger Download PDF

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Publication number
CN102151741B
CN102151741B CN 201010538953 CN201010538953A CN102151741B CN 102151741 B CN102151741 B CN 102151741B CN 201010538953 CN201010538953 CN 201010538953 CN 201010538953 A CN201010538953 A CN 201010538953A CN 102151741 B CN102151741 B CN 102151741B
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tool
plate
cutting tool
fin
fixing
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CN102151741A (en
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张舜德
王荣
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Abstract

The invention relates to a multi-blade fin forming mould for a fin heat exchanger, which comprises an upper mould part and a lower mould part which is arranged on a punch frame and can be separated and combined. The mould is characterized in that the upper mould part comprises an upper blade rest, a left demoulding plate and an upper right demoulding plate, an upper mounting groove is formed on the upper blade rest, at least two rows of upper blades are fixed in the upper mounting groove, and each row of the upper blades are clamped by upper blade clamps at two sides; and the lower mould partcomprises a lower blade rest, a lower left demoulding plate and a lower right demoulding plate, a lower mounting groove is formed on the lower blade rest, at least two rows of lower blades are fixed in the lower mounting groove, and each row of the lower blades are clamped by lower blade clamps at two sides. The upper mould part and the lower mould part are formed in one time and can be provided with a plurality of bends, therefore the production efficiency is high; moreover, the lower blades can move left and right to move fins forward gradually, and continuous punching can be realized without an extra material pushing mechanism; and when the fins are punched and formed, each tooth of the fin is subjected to twice plastic deformation at least.

Description

Multi-cutter forming die for fins of plate-fin
Technical field
The present invention relates to a kind of Multi-cutter forming die for fins of plate-fin.
Background technology
Plate-fin heat exchanger is the heat exchanger of all kinds of gas separation equipments, is widely used in the fields such as petrochemical industry, Aero-Space, and plate-fin heat exchanger has compact conformation, and is lightweight, and the advantage of heat exchange efficiency, especially heat exchange efficiency are higher by 30% than other heat exchangers.Plate-fin heat exchanger fin is divided into flat type, sawtooth pattern, this three basic forms of it of ripple type, shown in accompanying drawing 12~14.Fin is the critical component of plate-fin heat exchanger, accounts for more than 80% of whole heat exchanger volume, the heat exchange efficiency of the accuracy affects plate-fin heat exchanger of fin and reliable, security performance.
For many years, plate-fin heat exchanger fin is with its complex forming technology, the accuracy of manufacture requires height to become whole industry technical barrier, existing fin mould is the mould of hilted broadsword form, and the fin precision that stamps out does not reach the required precision of mesohigh fin, and wide cut is narrow, life-span is short, be difficult to satisfy production requirement, and this mould adopts the unsteady stripping means of spring to carry out the demoulding, the accuracy of manufacture is poor.Be a kind of fin mould the Chinese utility model patent " a kind of automatic continuous plunger die of Special-shaped fin " of ZL92232151.5 (notification number is CN2142762Y) has disclosed such as a patent No..
For aforementioned present situation, industry active demand high accuracy, large wide cut, long-life fin mould.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of production efficiency high Multi-cutter forming die for fins of plate-fin for above-mentioned prior art present situation, and this shaping mould prodigiosin is produced the plate-fin heat exchanger fin of high accuracy, large wide cut.
The present invention solves the problems of the technologies described above the technical scheme that adopts: a kind of Multi-cutter forming die for fins of plate-fin, it is made of the separable part of the upper die and the part of the lower die that are arranged on the frame of punch, it is characterized in that: described part of the upper die comprises the upper cutter head that the relative frame of punch of energy moves up and down, and and press machine is fixed and upper left stripper plate and the upper right stripper plate of each other horizontal interval setting, the bottom surface of upper left stripper plate and upper right stripper plate is positioned on the same level face, described upper cutter head is provided with mounting groove, at least be fixed with two in the upper mounting groove and arrange fixing a cutting tool of being intervally installed, every row fixes a cutting tool by the clamping plate clamping of fixing a cutting tool of both sides, the clamping plate of fixing a cutting tool expose upper cutter head downwards, fix a cutting tool and expose the clamping plate of fixing a cutting tool downwards, the described clamping plate of fixing a cutting tool and fix a cutting tool can pass from the gap between upper left stripper plate and the upper right stripper plate; Described part of the lower die comprises the relative frame of punch of energy up and down and the lower tool rest of move left and right, and and press machine is fixed and bottom left stripper plate and the bottom right stripper plate of each other horizontal interval setting, the end face of bottom left stripper plate and bottom right stripper plate is positioned on the same level face, and between the end face of the bottom surface of upper left stripper plate and upper right stripper plate and bottom left stripper plate and bottom right stripper plate spacing is arranged, described lower tool rest is provided with lower mounting groove, at least be fixed with the bottom tool that two rows are intervally installed in the lower mounting groove, every row's bottom tool is clamped by the bottom tool clamping plate of both sides, the bottom tool clamping plate upwards expose lower tool rest, bottom tool upwards exposes the bottom tool clamping plate, and bottom tool and bottom tool clamping plate can pass from the gap between bottom left stripper plate and the bottom right stripper plate and can left and right sides slippage.
The L shaped groove of above-mentioned upper mounting groove for running through along its length, the described clamping plate of fixing a cutting tool and fix a cutting tool are fixed a cutting tool the backing plate clamping by two and are placed this L shaped groove, described upper cutter head right side wall is fixed with the pressing plate of fixing a cutting tool, this pressing plate of fixing a cutting tool to fix a cutting tool, fix a cutting tool clamping plate and fix a cutting tool backing plate in left and right directions is pressed on L shaped groove, the both sides, front and back of described upper cutter head are fixed with respectively side guide, side guide will fix a cutting tool, fix a cutting tool clamping plate and fix a cutting tool backing plate in fore-and-aft direction is pressed on L shaped groove on this; The L shaped groove of described lower mounting groove for running through along its length, described bottom tool and bottom tool clamping plate place this L shaped groove by the clamping of two bottom tool backing plates, described lower tool rest right side wall is fixed with the bottom tool pressing plate, this bottom tool pressing plate with bottom tool, bottom tool clamping plate and bottom tool backing plate in left and right directions is pressed on L shaped groove, the both sides, front and back of described lower tool rest are fixed with respectively lower side guide, this time side guide with bottom tool, bottom tool clamping plate and bottom tool backing plate in fore-and-aft direction is pressed on L shaped groove.
The mode of aforementioned mounting cutter can be easily with Cutting tool installation manner to tool rest, and can be according to the row of cutter, adapt to the cutter backing plate thickness of different-thickness, and with the cutter absolute fix in the mounting groove of tool rest, the row of cutter can arbitrarily be set.
The above-mentioned pressing plate of fixing a cutting tool is fixed by a plurality of bolts and upper cutter head right side wall, is provided with lock washer between the head of bolt and the upper cutter head right side wall; Described bottom tool pressing plate is fixed by a plurality of bolts and lower tool rest right side wall, is provided with lock washer between the head of bolt and the upper cutter head right side wall; Described upper side guide is fixed by sidewall before and after bolt and the upper cutter head, is provided with lock washer between the sidewall before and after the head of bolt and the upper cutter head; Described lower side guide is fixed by sidewall before and after bolt and the lower tool rest, is provided with lock washer between the sidewall before and after the head of bolt and the lower tool rest.
The above-mentioned pressing plate inner face of fixing a cutting tool has many anti-skidding stripeds that arrange along its length; Described bottom tool pressing plate inner face has many anti-skidding stripeds that arrange along its length.The anti-skidding striped of cutter pressing plate can increase the frictional force of cutter pressing plate and cutter backing plate, can better cutter, cutter cushion block be pressed in the mounting groove.
Plate-fin heat exchanger fin is divided into flat type, sawtooth pattern, this three basic forms of it of ripple type, the type different according to fin, and above-mentioned fixing a cutting tool can be the flat cutter with bottom tool, or is the zigzag cutter, or is the corrugated cutter.
Compared with prior art, the invention has the advantages that: because all there are at least two row's cutters part of the upper die and part of the lower die, so can realize moulding, shaping and typing once finishes, production efficiency is high, and all right move left and right of bottom tool, and fin is moved forward gradually, need not extra pusher and just can realize continuous punching, during the fin punch forming, each tooth of fin carried out twice plastic deformation at least, eliminate the impact of fin resilience on pitch accuracy, overcome the low shortcoming of existing fin hilted broadsword mould pitch accuracy; Many row's cutters and cutter clamping plate consist of the monoblock type molding cutter together, have solved the difficult problem that existing single tooth type shaping blades intensity is low, precision is low, the life-span is low, installation is loaded down with trivial details; Cutter, cutter clamping plate and tool rest absolute fix, the cutter end face is a fixed value to the corresponding a kind of fin of the distance of tool-holder board plane, like this in the fin forming process, during the upper and lower mould matched moulds, the cutter end face just has individual extrusion process to the fin end face, the fin end face is between the bottom surface of cutter end face and cutter clamping plate, the wing top of fin can stamp out the plane, improved the wing high accuracy, unsteady location causes wing high unsteady large because its blade adopts to have solved existing fin mould, the problem that precision is low; This mould adopts the fixed demoulding; the bottom left stripper plate separates with mould with the bottom right stripper plate; bottom left stripper plate and bottom right stripper plate are fixed on realizes the demoulding on the frame of punch, solve the unsteady demoulding that existing fin mould mould emptier is arranged on the mould and cause the unsettled problem of precision.
Description of drawings
Fig. 1 is the structural representation (part of the upper die and part of the lower die matched moulds state) of the embodiment of the invention;
Fig. 2 is the upward view of part of the upper die in the embodiment of the invention;
Fig. 3 is the upward view of part of the lower die in the embodiment of the invention;
Fig. 4 is the perspective view that flat cutter and cutter clamping plate are installed in the embodiment of the invention;
Fig. 5 is the perspective view that zigzag cutter and cutter clamping plate are installed in the embodiment of the invention;
Fig. 6 is the perspective view that corrugated cutter and cutter clamping plate are installed in the embodiment of the invention;
Fig. 7 is the structural representation (shifting state under the part of the lower die) of the embodiment of the invention;
Fig. 8 is the structural representation (part of the lower die moves down and the state that moves to left) of the embodiment of the invention;
Fig. 9 be the embodiment of the invention structural representation (part of the lower die move down and move to left after move the matched moulds state on again);
Figure 10 is the structural representation (part of the upper die raised state) of the embodiment of the invention;
Figure 11 is the structural representation (part of the lower die move to right state) of the embodiment of the invention;
Figure 12 is the perspective view of flat type plate-fin heat exchanger fin;
Figure 13 is the perspective view of sawtooth pattern plate-fin heat exchanger fin;
Figure 14 is the perspective view of ripple type plate-fin heat exchanger fin.
The specific embodiment
Embodiment is described in further detail the present invention below in conjunction with accompanying drawing.
Shown in Fig. 1~11, be a preferred embodiment of the present invention.
A kind of Multi-cutter forming die for fins of plate-fin, it is made of the separable part of the upper die and the part of the lower die that are arranged on the frame of punch.
The part of the upper die comprises the upper cutter head 1a that the relative frame of punch of energy moves up and down, and and press machine is fixed and upper left stripper plate 2a and the upper right stripper plate 3a of each other horizontal interval setting, and the bottom surface of upper left stripper plate 2a and upper right stripper plate 3a is positioned on the same level face; Upper cutter head 1a is provided with mounting groove 11a, be fixed with the 4a that fixes a cutting tool that two rows are intervally installed in the upper mounting groove 11a, certainly also can be three rows or the 4a that fixes a cutting tool that arranges more, the 4a that fixes a cutting tool is rectangular tabular, the interval that adjacent two rows fix a cutting tool between the 4a is corresponding with the width of each tooth of fin of the moulding of wanting, every row 4a that fixes a cutting tool is clamped by the clamping plate 5a that fixes a cutting tool of both sides, the clamping plate 5a that fixes a cutting tool exposes upper cutter head 1a downwards, the 4a that fixes a cutting tool exposes the clamping plate 5a that fixes a cutting tool downwards, the distance that the 4a that fixes a cutting tool exposes the clamping plate 5a that fixes a cutting tool is a fixed value, and fix a cutting tool 4a and the clamping plate 5a that fixes a cutting tool can just pass from the gap between upper left stripper plate 2a and the upper right stripper plate 3a.
The 4a that fixes a cutting tool is fixed in the mounting groove 11a in the following ways with the clamping plate 5a that fixes a cutting tool: the L shaped groove of upper mounting groove 11a for running through along its length, fix a cutting tool 4a and the clamping plate 5a that fixes a cutting tool clamps and places this L shaped groove by the two backing plate 6a that fix a cutting tool, upper cutter head 1a right side wall is fixed with the pressing plate 7a that fixes a cutting tool by a plurality of bolts 9, be provided with lock washer 10 between the head of bolt 9 and the upper cutter head 1a right side wall, this pressing plate 7a that fixes a cutting tool 4a that to fix a cutting tool, fix a cutting tool clamping plate 5a and fix a cutting tool backing plate 6a in left and right directions is pressed on L shaped groove, the pressing plate 7a inner face of fixing a cutting tool has many anti-skidding striped 71a that arrange along its length; The two side is fixed with respectively upper side guide 8a by bolt 9 before and after the upper cutter head 1a, be provided with lock washer 10 between the sidewall before and after the head of bolt 9 and the upper cutter head 1a, on this side guide 8a will fix a cutting tool 4a, clamping plate 5a and fix a cutting tool backing plate 6a in fore-and-aft direction is pressed on L shaped groove fixes a cutting tool;
The part of the lower die comprises the relative frame of punch of energy up and down and the lower tool rest 1b of move left and right, and and press machine is fixed and bottom left stripper plate 2b and the bottom right stripper plate 3b of each other horizontal interval setting, the end face of bottom left stripper plate 2b and bottom right stripper plate 3b is positioned on the same level face, and between the end face of the bottom surface of upper left stripper plate 2a and upper right stripper plate 3a and bottom left stripper plate 2b and bottom right stripper plate 3b space D is arranged, this space D is identical with the height of fin, lower tool rest 1b is provided with lower mounting groove 11b, be fixed with the bottom tool 4b that two rows are intervally installed in the lower mounting groove 11b, certainly also can be three rows or arrange bottom tool 4b more, bottom tool 4b is rectangular tabular, interval between adjacent two row's bottom tool 4b is corresponding with the width of each tooth of fin of the moulding of wanting, the interval that two rows fix a cutting tool between the 4a is identical with the interval between two row's bottom tool 4b, every row's bottom tool 4b is clamped by the bottom tool clamping plate 5b of both sides, bottom tool clamping plate 5b upwards exposes lower tool rest 1b, bottom tool 1b upwards exposes bottom tool clamping plate 5b, the 4a length of fixing a cutting tool that exposes outside the clamping plate 5a that fixes a cutting tool is identical with the bottom tool 1b length that exposes outside bottom tool clamping plate 5b, and bottom tool 4b and bottom tool clamping plate 5b can pass from the gap between bottom left stripper plate 2b and the bottom right stripper plate 3b and can left and right sides slippage.
Bottom tool 4b and bottom tool clamping plate 5b are fixed in the lower mounting groove 1b in the following ways: the L shaped groove of lower mounting groove 1b for running through along its length, bottom tool 4b and bottom tool clamping plate 5b place this L shaped groove by two bottom tool backing plate 6b clamping, lower tool rest 1b right side wall is fixed with bottom tool pressing plate 7b by a plurality of bolts 9, be provided with lock washer 10 between the head of bolt 9 and the upper cutter head 1b right side wall, this bottom tool pressing plate 7b is with bottom tool 4b, bottom tool clamping plate 5b and bottom tool backing plate 6b are in left and right directions is pressed on L shaped groove, and bottom tool pressing plate 7b inner face has many anti-skidding striped 71b that arrange along its length; The two side, front and back of lower tool rest 1b is fixed with respectively lower side guide 8b by bolt 9, be provided with lock washer 10 between the sidewall before and after the head of bolt 9 and the lower tool rest 1b, this time side guide 8b with bottom tool 4b, bottom tool clamping plate 5b and bottom tool backing plate 6b in fore-and-aft direction is pressed on L shaped groove.
If plate-fin heat exchanger fin is flat type, as shown in Figure 4, fix a cutting tool so 4a and bottom tool 4b are the flat cutter.
If plate-fin heat exchanger fin is sawtooth pattern, as shown in Figure 5, fix a cutting tool so 4a and bottom tool 4b are the zigzag cutter.
If plate-fin heat exchanger fin is ripple type, as shown in Figure 6, fix a cutting tool so 4a and bottom tool 4b are the corrugated cutter.
Below take the mould of the plate-fin heat exchanger fin of producing flat type as example, the operation principle of this mould is described.
Because fix a cutting tool 4a and the bottom tool 4b absolute fix of upper and lower mould, the 4a length of fixing a cutting tool that exposes outside the clamping plate 5a that fixes a cutting tool is identical with the bottom tool 1b length that exposes outside bottom tool clamping plate 5b, in fin 12 forming processes, during the upper and lower mould matched moulds, just there is individual extrusion process the bottom surface of fixing a cutting tool to fin 12 bottom surfaces, can stamp out the plane at the bottom of the wing of fin 12;
As shown in Figure 7, then, lower tool rest 1b drives bottom tool 4b and bottom tool clamping plate 5b moves down, and bottom tool 4b can withdraw from fin 12 downward opening teeth;
As shown in Figure 8, then, lower tool rest 1b moves to left;
As shown in Figure 9, descending tool rest 1b to drive on bottom tool 4b and the bottom tool clamping plate 5b moves again, one of them bottom tool 4b punching press bending forming goes out the next tooth of fin 12, and another bottom tool 4b carries out two times punch to last tooth, finish shaping and typing, eliminated the impact of fin 12 resiliences on pitch accuracy;
As shown in figure 10, upper cutter head 1a drives on fix a cutting tool 4a and the clamping plate 5a that fixes a cutting tool and moves again, the 4a that fixes a cutting tool because being limited between the end face of the bottom surface of upper left stripper plate 2a and upper right stripper plate 3a and bottom left stripper plate 2b and bottom right stripper plate 3b, fin 12 has in the space D, so can withdraw from the opening up tooth of fin 12;
As shown in figure 11, then, lower tool rest 1b moves to right, because bottom tool 4b is also in fin 12 downward opening teeth, so lower tool rest 1b moves to right and drives whole fin 12 and move to right;
As shown in Figure 1, then upper cutter head 1a drives fix a cutting tool 4a and the clamping plate 5a that fixes a cutting tool and moves down, one of them 4a punching press bending forming of fixing a cutting tool goes out the next tooth of fin 12, and another 4a that fixes a cutting tool carries out two times punch to last tooth, finish shaping and typing, eliminated the impact of fin 12 resiliences on pitch accuracy.
The circulation said process.

Claims (7)

1. Multi-cutter forming die for fins of plate-fin, it is made of the separable part of the upper die and the part of the lower die that are arranged on the frame of punch, it is characterized in that: described part of the upper die comprises
The upper cutter head (1a) that the relative frame of punch of energy moves up and down, and and press machine is fixed and upper left stripper plate (2a) and the upper right stripper plate (3a) of each other horizontal interval setting, the bottom surface of upper left stripper plate (2a) and upper right stripper plate (3a) is positioned on the same level face, described upper cutter head (1a) is provided with mounting groove (11a), at least be fixed with fix a cutting tool (4a) that two rows are intervally installed in the upper mounting groove (11a), every row fix a cutting tool (4a) clamped by the clamping plate of fixing a cutting tool (5a) of both sides, the clamping plate (5a) of fixing a cutting tool expose upper cutter head (1a) downwards, fix a cutting tool (4a) expose the clamping plate of fixing a cutting tool (5a) downwards, described fixing a cutting tool (4a) and the clamping plate of fixing a cutting tool (5a) can pass from the gap between upper left stripper plate (2a) and the upper right stripper plate (3a);
Described part of the lower die comprises
Relatively frame of punch up and down and the lower tool rest (1b) of move left and right, and and press machine is fixed and bottom left stripper plate (2b) and the bottom right stripper plate (3b) of each other horizontal interval setting, the end face of bottom left stripper plate (2b) and bottom right stripper plate (3b) is positioned on the same level face, and between the end face of the bottom surface of upper left stripper plate (2a) and upper right stripper plate (3a) and bottom left stripper plate (2b) and bottom right stripper plate (3b) spacing (D) is arranged, described lower tool rest (1b) is provided with lower mounting groove (11b), at least be fixed with the bottom tool (4b) that two rows are intervally installed in the lower mounting groove (11b), every row's bottom tool (4b) is clamped by the bottom tool clamping plate (5b) of both sides, bottom tool clamping plate (5b) upwards expose lower tool rest (1b), bottom tool (1b) upwards exposes bottom tool clamping plate (5b), and described bottom tool (4b) and bottom tool clamping plate (5b) can pass from the gap between bottom left stripper plate (2b) and the bottom right stripper plate (3b) and can left and right sides slippage.
2. Multi-cutter forming die for fins of plate-fin according to claim 1, it is characterized in that: the L shaped groove of described upper mounting groove (11a) for running through along its length, described fixing a cutting tool (4a) and the clamping plate of fixing a cutting tool (5a) are fixed a cutting tool backing plate (6a) clamping by two and are placed this L shaped groove, described upper cutter head (1a) right side wall is fixed with the pressing plate of fixing a cutting tool (7a), this pressing plate of fixing a cutting tool (7a) will fix a cutting tool (4a), fix a cutting tool clamping plate (5a) and the backing plate of fixing a cutting tool (6a) in left and right directions is pressed on L shaped groove, the both sides, front and back of described upper cutter head (1a) are fixed with respectively side guide (8a), side guide on this (8a) will fix a cutting tool (4a), fix a cutting tool clamping plate (5a) and the backing plate of fixing a cutting tool (6a) in fore-and-aft direction is pressed on L shaped groove;
The L shaped groove of described lower mounting groove (1b) for running through along its length, described bottom tool (4b) and bottom tool clamping plate (5b) place this L shaped groove by the clamping of two bottom tool backing plates (6b), described lower tool rest (1b) right side wall is fixed with bottom tool pressing plate (7b), this bottom tool pressing plate (7b) is with bottom tool (4b), bottom tool clamping plate (5b) and bottom tool backing plate (6b) are in left and right directions is pressed on L shaped groove, the both sides, front and back of described lower tool rest (1b) are fixed with respectively lower side guide (8b), and this time side guide (8b) is with bottom tool (4b), bottom tool clamping plate (5b) and bottom tool backing plate (6b) are in fore-and-aft direction is pressed on L shaped groove.
3. Multi-cutter forming die for fins of plate-fin according to claim 2, it is characterized in that: the described pressing plate of fixing a cutting tool (7a) is fixed by a plurality of bolts (9) and upper cutter head (1a) right side wall, is provided with lock washer (10) between the head of bolt (9) and upper cutter head (1a) right side wall; Described bottom tool pressing plate (7b) is fixed by a plurality of bolts (9) and lower tool rest (1b) right side wall, is provided with lock washer (10) between the head of bolt (9) and upper cutter head (1b) right side wall; Described upper side guide (8a) is fixed by bolt (9) and upper cutter head (1a) front and back sidewall, is provided with lock washer (10) between the sidewall before and after the head of bolt (9) and the upper cutter head (1a); Described lower side guide (8b) is fixed by bolt (9) and lower tool rest (1b) front and back sidewall, is provided with lock washer (10) between the sidewall before and after the head of bolt (9) and the lower tool rest (1b).
4. Multi-cutter forming die for fins of plate-fin according to claim 3 is characterized in that: the described pressing plate of fixing a cutting tool (7a) inner face has many anti-skidding stripeds (71a) that arrange along its length; Described bottom tool pressing plate (7b) inner face has many anti-skidding stripeds (71b) that arrange along its length.
5. the described Multi-cutter forming die for fins of plate-fin of arbitrary claim according to claim 1~4 is characterized in that: described fixing a cutting tool (4a) and bottom tool (4b) are the flat cutter.
6. the described Multi-cutter forming die for fins of plate-fin of arbitrary claim according to claim 1~4 is characterized in that: described fixing a cutting tool (4a) and bottom tool (4b) are the zigzag cutter.
7. the described Multi-cutter forming die for fins of plate-fin of arbitrary claim according to claim 1~4 is characterized in that: described fixing a cutting tool (4a) and bottom tool (4b) are the corrugated cutter.
CN 201010538953 2010-11-04 2010-11-04 Multi-blade fin forming mould for fin heat exchanger Expired - Fee Related CN102151741B (en)

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