CN102148349A - Automatic filling machine for battery and battery filling method - Google Patents
Automatic filling machine for battery and battery filling method Download PDFInfo
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- CN102148349A CN102148349A CN201110052126XA CN201110052126A CN102148349A CN 102148349 A CN102148349 A CN 102148349A CN 201110052126X A CN201110052126X A CN 201110052126XA CN 201110052126 A CN201110052126 A CN 201110052126A CN 102148349 A CN102148349 A CN 102148349A
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- battery
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- fluid injection
- pipeline
- filling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention discloses an automatic filling machine for a battery and a battery filling method. The filling machine comprises a rack, a front weighing device arranged on the rack, a filling conveying line, an evacuation filling device, a discharging device, a rear weighing device and a control module. The filling machine also comprises a carrier backflow mechanism which comprises a carrier conveying line parallel to the filling conveying line and carrier transfer devices arranged at two ends of the filling conveying line and the carrier conveying line; and the evacuation filling device comprises a filling nozzle, a driving part for driving the filling nozzle to move, a filling cup communicated with the filling nozzle, a filling buffer tank communicated with the filling cup and a sealing cylinder for sealing the filling nozzle and the battery in the sealing cylinder. In the invention, automatic operations of battery conveying, filling, evacuation and discharging are ensured, the machine design and process layout are compact, the vacuum and high-pressure circulating alternate filling method is adopted, and the full absorption and filling precision of electrolyte of the battery are ensured.
Description
Technical field
The present invention relates to battery and make the field, specifically relate to a kind of battery automatic filling machine and battery liquid-filling method.
Background technology
Lithium ion battery generally comprises battery container and is contained in battery container interior pole piece and nonaqueous electrolytic solution.Its manufacture method generally is that positive pole, negative pole and barrier film are made pole piece, and pole piece is placed in the battery container, covers cover plate, and cover plate is provided with liquid injection hole, injects the electrolyte into battery container by priming device from this liquid injection hole.Electrolyte is the important component part of battery, thereby the fluid injection process is an important link in the battery production process.The consumption of electrolyte is related to battery capacity and cycle life in the battery, and insufficient electrolyte can cause the rapid decay of battery capacity and cycle life, and reservoir quantity causes easily that too much battery plays drum, causes cell thickness bad, all can influence the performance of battery.Because battery product constantly develops to the direction that reduces volume, energization density, and it is limited to be used to hold the space of electrolyte in the battery, therefore must be in limited space splendid attire electrolyte as much as possible, to improve battery capacity and cycle life.
The liquid-injection equipment that is used to make this class high capacity cell in the market all can not be realized automated production, existing battery liquid-filling production line, general process is: with electronic scale battery is weighed, by manually its gravimetric value being write on the battery case, again each battery is plugged the fluid injection cup, electrolyte carries out manual fluid injection, it pushed in the vacuum tank vacuumize again, so that can better penetrate into battery.Wait to exhaust after the vacuum, manual again it is taken out from vacuum tank takes down the fluid injection cup and weighs, and its weight is compared before the fluid injection with it, and the underweight battery of fluid injection is carried out artificial fluid infusion.Because the operation that relates in its production process is numerous and diverse, and the accuracy requirement is high, therefore not only needs more manpower aborning, and owing to Personnel Skill Levels's equal reason tends to cause the battery of producing uneven.Damage battery simultaneously when vacuumizing easily, this not only influences the efficient of production, also affects the quality of product simultaneously.
Summary of the invention
The technical problem to be solved in the present invention is to propose a kind of battery automatic filling machine, improves battery liquid-filling production efficiency.
The present invention also proposes a kind of battery liquid-filling method.
Technical problem of the present invention is solved by the following technical programs.
This battery automatic filling machine comprises frame, rack-mounted preceding weighing device, fluid injection pipeline, evacuation priming device, device for discharging, back weighing device and control module; Weighing device is used for not intercell weight of weighing before described, and described back meausring apparatus is used for weighing intercell weight, and described control module is used for storage and more not intercell gravimetric value and intercell gravimetric value; Also comprise carrier backflow mechanism, described carrier backflow mechanism comprises with the heterodromous carrier pipeline of fluid injection pipeline, is arranged in the carrier transfer device at fluid injection pipeline and carrier pipeline two ends, and described evacuation priming device comprises liquid injecting mouth, the liquid injecting mouth actuator that drives the liquid injecting mouth motion, the fluid injection cup that is communicated with liquid injecting mouth, the fluid injection buffer tank that is communicated with the fluid injection cup, with liquid injecting mouth and cell sealing sealing cylinder within it.
Described evacuation priming device also comprises the following air cylinder that is arranged between fluid injection buffer tank and the fluid injection cup.
Described carrier transfer device comprises first lifting device and second lifting device that lays respectively at fluid injection pipeline front-end and back-end, the 3rd lifting device that lays respectively at carrier pipeline front-end and back-end and the 4th lifting device, at the preceding transition roller device between first lifting device and the 4th lifting device, back transition roller device between second lifting device and the 3rd lifting device.
Also comprise the discharging pipeline; Described device for discharging is provided with manipulator, the moving range of described manipulator comprise at least from a certain section of the fluid injection pipeline to the back meausring apparatus distance and from a certain section a certain section distance of fluid injection pipeline to the discharging pipeline.
Also comprise carrier jack-up and break away from the carrier location jacking apparatus of fluid injection pipeline.
Described carrier location jacking apparatus comprises that the backgauge cylinder that is positioned at fluid injection pipeline stroke, the fluid injection that is positioned at fluid injection pipeline below promote cylinder.
This battery liquid-filling method may further comprise the steps: do not weigh on the weighing device before a) the battery of fluid injection is placed on, and the intercell gravimetric value is not stored in the control module; B) intercell is not placed in the carrier, and carrier is placed on the fluid injection pipeline; C) the carrier sealing that will be placed with battery forms the sealing cylinder that includes battery, earlier the sealing cylinder is vacuumized, again to battery liquid-filling; Discharge vacuum in the sealing cylinder then; Then to feeding gases at high pressure in the sealing cylinder; Discharge gases at high pressure then; D) battery of device for discharging after with fluid injection takes off from carrier, be placed on the weighing device of back to weigh, and the intercell gravimetric value is stored in the control module; Control module is intercell gravimetric value and intercell gravimetric value more not; E) the carrier transfer device is transferred to the carrier pipeline with carrier from the fluid injection pipeline.
In the above-mentioned battery liquid-filling method, be placed with a plurality of batteries on each carrier.
Comprise that also step f) carrier transfer device is transferred to the fluid injection pipeline with carrier from the carrier pipeline.
Also comprising steps d 1 after the described step d)) the battery that it is qualified that device for discharging will be weighed moves to the discharging pipeline, and the underproof battery of will weighing moves to the fluid infusion workbench.
The present invention is compared with the prior art the beneficial effect that has:
(1) battery conveying, fluid injection, vacuumize, the discharging automatic job, be provided with carrier backflow mechanism, realized the automation continuous productive process, carrier pipeline and fluid injection pipeline are arranged in parallel, Machinery Design, process layout's compactness;
(2) weigh on the weighing device before and after battery being placed on respectively before and after the battery liquid-filling, and be provided with control module storage, gravimetric value before and after the fluid injection relatively, thereby can obtain, remember the reservoir quantity of battery automatically, fluid injection is accurate, has guaranteed the battery performance quality;
(3) adopt vacuum, cycle of higher pressure to replace the fluid injection mode, guaranteed the abundant absorption and the fluid injection precision of battery electrolyte.
Description of drawings
Fig. 1 is the structure chart of the specific embodiment of the invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structure chart of evacuation priming device among Fig. 1.
Embodiment
A kind of battery automatic filling machine as depicted in figs. 1 and 2 comprises frame 10, is installed in preceding weighing device 1, fluid injection pipeline 2, evacuation priming device 5, carrier location lifting device, device for discharging 7, back weighing device 8, control cabinet 14, discharging pipeline 9, carrier backflow mechanism on the frame 10.
Wherein,
Carrier backflow mechanism comprises with the fluid injection pipeline and be arranged in parallel, heterodromous carrier pipeline 15, is arranged in the carrier transfer device at fluid injection pipeline and carrier pipeline two ends, wherein the carrier transfer device comprise first elevator 13 and second elevator 11 that lays respectively at fluid injection pipeline front-end and back-end, the 3rd elevator 17 that lays respectively at carrier pipeline front-end and back-end and the 4th elevator 16, at the preceding transition roller device 3 between first elevator and the 4th elevator, back transition roller device 6 between second elevator 11 and the 3rd elevator 17.
Preceding weighing device is used for not intercell weight of weighing.Back meausring apparatus is used for weighing intercell weight.Being provided with control module in the control cabinet 14 comprises PLC and based on the Database Systems of weighing of labview, is used for storage and more not intercell gravimetric value and intercell gravimetric value.
The liquid injecting mouth that evacuation priming device 5 comprises liquid injecting mouth 57, drive the liquid injecting mouth motion drives cylinder 56, the fluid injection cup 55 that is communicated with liquid injecting mouth, the fluid injection buffer tank 53 that is communicated with the fluid injection cup, with within it sealing cylinder 58 of liquid injecting mouth and cell sealing, be arranged on the following air cylinder 54 between fluid injection buffer tank 53 and the fluid injection cup 55, fluid injection cylinder 51, the fluid injection arm 52 of driving fluid injection syringe needle.
Carrier location jacking apparatus comprises that the backgauge cylinder 59 that is positioned at fluid injection pipeline 2 strokes, the fluid injection that is positioned at fluid injection pipeline below promote cylinder 12.
Device for discharging 7 is provided with manipulator 71, and the moving range of manipulator 71 is from the stroke back segment of fluid injection pipeline to the back meausring apparatus, again to the stroke leading portion of discharging pipeline.
The fluid injection course of work of above battery automatic filling machine is as follows:
A) manually scan the battery bar code of not fluid injection, and weigh on the weighing device before battery is placed on, control module is intercell gravimetric value and battery numbering storage memory.
B) artificial not intercell is placed in the carrier 20, and carrier is placed on the fluid injection pipeline 2.
C) behind the machine startup, battery carrier 20 moves to evacuation priming device 5 station places, and battery carrier location jacking apparatus is to carrier location, lifting, and battery 4 vacuumizes and fluid injection on 5 pairs of carriers of evacuation priming device this moment, and the fluid injection process is as follows:
When battery carrier 20 moves to the fluid injection station, backgauge cylinder 59 blocks battery carrier 20, and fluid injection this moment promotes cylinder 12 jackings with battery carrier 20 jackings location and break away from fluid injection pipeline 2.Sealing cylinder 58 presses to battery carrier 20, and a plurality of batteries 4 in the carrier and liquid injecting mouth 57 are sealed within it.Afterwards to a plurality of cell integrated the vacuumizing in the sealing cylinder 58.Meanwhile fluid injection mobile manipulator 52 moves to 4 electrolyte buffer tank 53 places according to setup parameter, fluid injection cylinder 51 descends, the fluid injection syringe needle that connects topping-up pump inserts in the electrolyte buffer tank 53, and topping-up pump injects electrolyte to electrolyte buffer tank 53, and the fluid injection precision is controlled by topping-up pump.After the vacuum in the sealing cylinder 58 reaches set point, liquid injecting mouth drives cylinder 56 and descends, liquid injecting mouth 57 is with the liquid injection hole sealing of battery 4, then sealing cylinder 58 is let out vacuum, this moment, air cylinder 54 rose down, pipeline between fluid injection cup 55 chambeies and the liquid injecting mouth 57 is got through, and electrolyte can flow to vacuum drying inside battery rapidly.To feeding high-pressure inert gas such as nitrogen in the sealing cylinder 58, discharge gases at high pressure more then; Then adopt repeatedly the mode of taking out low vacuum and adding high pressure allow electrolyte being absorbed cmpletely by battery, four kinds of states of high vacuum, low vacuum, high pressure, atmosphere in the battery 4 automatically switch by this Pneumatic valve and control, and the retention time absorbs needs according to electrolyte and sets.The fluid injection of this kind mode can significantly reduce battery vacuum-pumping, improves the vacuum degree in the battery, can guarantee that to a plurality of cell integrated vacuumizing battery can not be out of shape simultaneously, and guarantees battery Electolyte-absorptive fast.
D) carrier moves to unloading station after the fluid injection, second elevator 11 is with the carrier jacking, manipulator 71 motions of device for discharging 7, battery after the fluid injection 4 is taken off from carrier 20, be placed on the weighing device 8 of back and weigh and automatic scan battery bar code, the intercell gravimetric value is stored in the control module; Control module is intercell gravimetric value and intercell gravimetric value more not, judges whether the battery liquid-filling amount is qualified, and the battery that it is qualified that manipulator 71 will be weighed moves to discharging pipeline 9, and the underproof battery of will weighing moves to the fluid infusion workbench, by artificial fluid infusion.
E) the whole dischargings of a plurality of batteries are finished on battery carrier 20, and discharging pipeline 9 moves to artificial blanking place; Second elevator 11 and the motion of the 3rd elevator 17 driven by motor conveyer belts, battery carrier 20 moves on the carrier pipeline 15 by rear end transition roller 6, and battery carrier 20 moves to the 4th elevator 16 places on carrier pipeline 15 afterwards.
When f) treating that first elevator, 13 places do not have the battery carrier, the 4th elevator 16 and the motion of first elevator, 13 driven by motor conveyer belts, battery carrier 20 is transferred on the fluid injection pipeline 2 by leading portion transition roller 3, after treating to pile battery on the battery carrier 20, first elevator 13 falls, battery carrier 20 is walked on the fluid injection pipeline, finishes a flow process circulation of liquid-filling machine for battery.
Above content be in conjunction with concrete preferred implementation to further describing that the present invention did, can not assert that concrete enforcement of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (10)
1. a battery automatic filling machine comprises frame, rack-mounted preceding weighing device, fluid injection pipeline, evacuation priming device, device for discharging, back weighing device and control module; Weighing device is used for not intercell weight of weighing before described, and described back meausring apparatus is used for weighing intercell weight, and described control module is used for storage and more not intercell gravimetric value and intercell gravimetric value; Also comprise carrier backflow mechanism, described carrier backflow mechanism comprises with the heterodromous carrier pipeline of fluid injection pipeline, is arranged in the carrier transfer device at fluid injection pipeline and carrier pipeline two ends, and described evacuation priming device comprises liquid injecting mouth, the liquid injecting mouth actuator that drives the liquid injecting mouth motion, the fluid injection cup that is communicated with liquid injecting mouth, the fluid injection buffer tank that is communicated with the fluid injection cup, with liquid injecting mouth and cell sealing sealing cylinder within it.
2. battery automatic filling machine as claimed in claim 1 is characterized in that: described evacuation priming device also comprises the following air cylinder that is arranged between fluid injection buffer tank and the fluid injection cup.
3. battery automatic filling machine as claimed in claim 2 is characterized in that: described carrier transfer device comprises first lifting device and second lifting device that lays respectively at fluid injection pipeline front-end and back-end, the 3rd lifting device that lays respectively at carrier pipeline front-end and back-end and the 4th lifting device, at the preceding transition roller device between first lifting device and the 4th lifting device, back transition roller device between second lifting device and the 3rd lifting device.
4. battery automatic filling machine as claimed in claim 3 is characterized in that: also comprise the discharging pipeline; Described device for discharging is provided with manipulator, the moving range of described manipulator comprise at least from a certain section of the fluid injection pipeline to the back meausring apparatus distance and from a certain section a certain section distance of fluid injection pipeline to the discharging pipeline.
5. battery automatic filling machine as claimed in claim 4 is characterized in that: also comprise carrier jack-up and break away from the carrier location jacking apparatus of fluid injection pipeline.
6. battery automatic filling machine as claimed in claim 5 is characterized in that: described carrier location jacking apparatus comprises that the backgauge cylinder that is positioned at fluid injection pipeline stroke, the fluid injection that is positioned at fluid injection pipeline below promote cylinder.
7. a battery liquid-filling method is characterized in that, may further comprise the steps:
A) do not weigh on the weighing device before the battery of fluid injection is placed on, and the intercell gravimetric value is not stored in the control module;
B) intercell is not placed in the carrier, and carrier is placed on the fluid injection pipeline;
C) the carrier sealing that will be placed with battery forms the sealing cylinder that includes battery, earlier the sealing cylinder is vacuumized, again to battery liquid-filling; Discharge vacuum in the sealing cylinder then; Then to feeding gases at high pressure in the sealing cylinder; Discharge gases at high pressure then;
D) battery of device for discharging after with fluid injection takes off from carrier, be placed on the weighing device of back to weigh, and the intercell gravimetric value is stored in the control module; Control module is intercell gravimetric value and intercell gravimetric value more not;
E) the carrier transfer device is transferred to the carrier pipeline with carrier from the fluid injection pipeline.
8. battery liquid-filling method as claimed in claim 7 is characterized in that: be placed with a plurality of batteries on each carrier.
9. battery liquid-filling method as claimed in claim 7 is characterized in that: also comprise step
F) the carrier transfer device is transferred to the fluid injection pipeline with carrier from the carrier pipeline.
10. battery liquid-filling method as claimed in claim 7 is characterized in that: also comprise step after the described step d)
D1) the device for discharging qualified battery of will weighing moves to the discharging pipeline, and the underproof battery of will weighing moves to the fluid infusion workbench.
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CN201110052126XA CN102148349A (en) | 2011-03-04 | 2011-03-04 | Automatic filling machine for battery and battery filling method |
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CN201110052126XA CN102148349A (en) | 2011-03-04 | 2011-03-04 | Automatic filling machine for battery and battery filling method |
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CN102738438A (en) * | 2012-07-17 | 2012-10-17 | 宁波超霸能源有限公司 | Vacuum filling device of cylindrical lithium battery |
CN103247775A (en) * | 2013-05-02 | 2013-08-14 | 深圳市力德科技有限公司 | Liquid filling method for flexible package lithium ion battery |
CN103606640A (en) * | 2013-11-29 | 2014-02-26 | 深圳市沃特玛电池有限公司 | Vacuum liquid injection machine for lithium ion battery |
CN105355834A (en) * | 2015-10-30 | 2016-02-24 | 芜湖凯尔电气科技有限公司 | Mobile phone lithium battery electrolyte injection apparatus |
CN105355836A (en) * | 2015-11-18 | 2016-02-24 | 宁波金橙新能源有限公司 | Liquid injection method of power lithium battery and liquid-injection glove box thereof |
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CN107195850A (en) * | 2017-06-20 | 2017-09-22 | 三峡大学 | A kind of electrolyte automatic vacuum filling apparatus |
CN107275566A (en) * | 2017-08-07 | 2017-10-20 | 东莞市优睿特自动化设备有限公司 | Cylindrical battery automatic filling machine |
CN107799715A (en) * | 2017-09-06 | 2018-03-13 | 惠州市赢合科技有限公司 | A kind of fluid infusion mechanism for being used to carry out battery fluid infusion |
CN107799716A (en) * | 2017-09-06 | 2018-03-13 | 惠州市赢合科技有限公司 | One kind receives residual liquid device and its fluid infusion mechanism |
CN108091818A (en) * | 2018-01-29 | 2018-05-29 | 深圳市东汇精密机电有限公司 | A kind of Full-automatic lithium battery liquid-filling machine for battery and its electrolyte filling method |
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CN109065827A (en) * | 2018-07-27 | 2018-12-21 | 深圳市力德科技有限公司 | A kind of battery vacuum liquid injection equipment |
CN109192919A (en) * | 2018-08-30 | 2019-01-11 | 广州倬粤动力新能源有限公司 | Electrolyte filling method for carbon fiber storage battery |
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CN102738438B (en) * | 2012-07-17 | 2014-08-27 | 宁波超霸能源有限公司 | Vacuum filling device of cylindrical lithium battery |
CN102738438A (en) * | 2012-07-17 | 2012-10-17 | 宁波超霸能源有限公司 | Vacuum filling device of cylindrical lithium battery |
CN103247775A (en) * | 2013-05-02 | 2013-08-14 | 深圳市力德科技有限公司 | Liquid filling method for flexible package lithium ion battery |
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CN107275566A (en) * | 2017-08-07 | 2017-10-20 | 东莞市优睿特自动化设备有限公司 | Cylindrical battery automatic filling machine |
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CN107799715A (en) * | 2017-09-06 | 2018-03-13 | 惠州市赢合科技有限公司 | A kind of fluid infusion mechanism for being used to carry out battery fluid infusion |
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Application publication date: 20110810 |