CN102147351A - Component test frame matched with double-sided radiation ultraviolet aging test box - Google Patents

Component test frame matched with double-sided radiation ultraviolet aging test box Download PDF

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Publication number
CN102147351A
CN102147351A CN2010106101262A CN201010610126A CN102147351A CN 102147351 A CN102147351 A CN 102147351A CN 2010106101262 A CN2010106101262 A CN 2010106101262A CN 201010610126 A CN201010610126 A CN 201010610126A CN 102147351 A CN102147351 A CN 102147351A
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China
Prior art keywords
guide wheel
framework
frame
component
assembly
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CN2010106101262A
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CN102147351B (en
Inventor
王焕焕
陈鑫
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Changzhou EGing Photovoltaic Technology Co Ltd
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Changzhou EGing Photovoltaic Technology Co Ltd
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Priority to CN201010610126.2A priority Critical patent/CN102147351B/en
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Abstract

The invention discloses a component test frame matched with a double-sided radiation ultraviolet aging test box. The component test frame comprises a frame, a guide wheel, component pulley wheels, an upper jack plate, an offsetting spring, a screw rod and a nut, wherein the guide wheel is installed at the bottom of the frame, the component pulley wheels are installed on the lower boarder of the frame, the centers of all component pulley wheels are aligned; the upper sides of two battery packs are tightened and limited by the upper jack plate, the offsetting spring and the nut; since the two sides of the frame are provided with a structure for installing a battery pack respectively, the component pulley wheel facilitates the adjustment of the battery pack; the upper jack plate can well limit the battery packs on the two sides of the frame and battery packs do not overturn; the component test frame matched with double-sided radiation ultraviolet aging test box is convenient for the battery pack to get in or out, besides, the ultraviolet radiation test efficiency is high.

Description

With the matching used assembly test frame of two-sided radiation ultraviolet ageing chamber
Technical field:
The present invention relates to the solar module proving installation, relate in particular to the ultraviolet ageing proving installation of solar module.
Background technology:
Solar module is placed outdoor use for a long time, so that the battery sheet absorbs sunshine, and luminous energy is converted into power delivery to electrical network.Yet the ultraviolet ray in the sunshine but can make the encapsulating material of assembly aging, thereby reduced the serviceable life of assembly, test the performance of the encapsulating material of solar module in order to simulate truth, according to International Electrotechnical Commission (IEC) standard, solar module must carry out the ultraviolet decay that the pre-service of ultraviolet (UV) irradiation connects to determine associated materials and adhesion before cyclic test is frozen in thermal cycle/wet.People have designed the ultraviolet ageing chamber for this reason, it is light source that fluorescent ultraviolet lamp is adopted in the ultraviolet light and aging chamber, by ultraviolet radiation in the simulating nature sunlight and condensation, material is carried out accelerated weathering test, to obtain the result of material against weather, requirement assembly sensitive surface is placed on the position perpendicular to light source, and guarantee that the UV radiation that assembly stands 280~385 nanometer range is 15 kilowatt hours/square meter, keep assembly in the experimentation in 60 ℃ ± 5 ℃ scopes, require assembly no serious open defect after test, 5% before the peak power output decay is no more than and tests.
Present ultraviolet ageing chamber structure such as Fig. 1 that generally uses, shown in Figure 2, it comprises casing 1, chamber door 2, fluorescent ultraviolet lamp 3, testing jig 4, battery component 5, guide rail 6, view window 7, louvre 8, controller 9 and base 10, base 10 horizontal positioned on the ground, casing 1 is fixedly mounted on the upper surface of base 10, chamber door 2 is arranged on the leading flank of casing 1, the width of chamber door 2 is laid breadth extreme behind the mesuring battary assembly 5 greater than testing jig 4, the height of chamber door 2 is laid maximum height behind the mesuring battary assembly 5 greater than testing jig 4, control panel 9 is installed on the casing 1, and be positioned at the top of chamber door 2, power supply indication 91 is installed on control panel 9 successively, controller 92., galvanometer 93 and irradiatometer 94, the fluorescent ultraviolet lamp 3 equally spaced inboards that are installed in the trailing flank 12 of casing 1, irradiated area is greater than the area of mesuring battary assembly 5, guide rail 6 is installed on the bottom surface 13 of casing 1, and it is vertical with trailing flank 12, guide rail 6 is corresponding with the guide rail chute of testing jig 4 bottoms, right flank at casing 1, end face has louvre 8, left surface at casing 1 has view window 7, open the chamber door 2 of chamber during use, the testing jig 4 that mesuring battary assembly 5 will be housed is then shifted onto on the guide rail 6, testing jig 4 pushes in the casing 1 along guide rail 6, make mesuring battary assembly 5 just in the face of living fluorescent ultraviolet lamp 3, open 3 pairs of battery components 5 to be measured of fluorescent ultraviolet lamp behind the upper chamber door 2 of pass and carry out the illumination test, owing in casing 1, have only fluorescent ultraviolet lamp 3 be housed on the trailing flank 12, a mesuring battary assembly 5 can only be installed on testing jig 4, can only test a mesuring battary assembly 5, the testing efficiency of ultraviolet ageing chamber is low at every turn.Along with the expansion of turnout, people have higher requirement to existing ultraviolet ageing chamber, under the condition that does not change existing ultraviolet ageing chamber physical dimension, require the testing efficiency of ultraviolet ageing chamber to want and can double.
The applicant has developed a kind of ultraviolet ageing chamber of two-sided radiation test.It can satisfy people's above-mentioned requirements ideally.Under the prerequisite that does not change existing ultraviolet ageing chamber physical dimension, can carry out the ultraviolet ageing test to two battery components simultaneously at every turn.The ultraviolet ageing chamber of described two-sided radiation test, it comprises casing 1, chamber door 2, fluorescent ultraviolet lamp 3, module testing frame 4, battery component 5 and guide rail 6, chamber door 2 is arranged on the left surface of casing 1 or on the right flank, fluorescent ultraviolet lamp 3 is installed on the leading flank 11 and trailing flank 12 in the casing 1, guide rail 6 is installed on the bottom surface 13 of casing 1, and it is parallel with trailing flank 12 with leading flank 11, on the two sides, front and back of testing jig 4, mesuring battary assembly 5 is installed all, be provided with and guide rail 6 corresponding rolling structures in the bottom of testing jig 4, the width of chamber door 2 is installed breadth extreme behind the mesuring battary assemblies 5 greater than testing jig 4, the height of chamber door 2 is installed maximum height behind the mesuring battary assemblies 5 greater than testing jig 4, on the side, opposite of the chamber door 2 of casing 1, be provided with view window 7, end face 14 at casing 1 is provided with louvre 8, and module testing frame 4 is one of critical components wherein.
Summary of the invention:
The purpose of this invention is to provide the matching used assembly test frame of a kind of and two-sided radiation ultraviolet ageing chamber, it can once install two battery components simultaneously, under the effect of two-sided radiation ultraviolet ageing chamber, once can carry out the illumination ageing test to two block assemblies simultaneously.
With the matching used assembly test frame of two-sided radiation ultraviolet ageing chamber, comprise framework, guide wheel ear seat, guide wheel shaft, guide wheel, assembly pulley, pulley spindle, go up clamp, back-moving spring, screw rod and nut, guide wheel ear seat is fixed on the two ends, bottom of framework, guide wheel is installed on the guide wheel ear seat by guide wheel shaft, the assembly pulley is installed on the lower frame of framework by pulley spindle, and the center of all component pulley is on the same straight line; Screw rod is fixed on the upper side frame of framework, and back-moving spring and last clamp are sleeved on the screw rod successively, and nut is screwed on the screw rod and pushes down clamp; The home record size of last clamp is bigger 1~2 millimeter than the thickness sum of the thickness of framework and two battery components, before battery component is installed, the fixture block bottom surface at last clamp two ends is slightly larger than the width of battery component to the distance of the upper surface of guide wheel cylindrical, and the length of framework is 0.6~1 times of mesuring battary length component.
Because the present invention is provided with the structure that is used to install battery component in the both sides of framework, and row's assembly pulley is adopted in the lower end, when battery component need be adjusted the position, and direct push-and-pull battery component, battery component can roll on the assembly pulley, and is very light; Adopt homing position type reversible khaki limit structure in the upper end of framework, the battery component that can will be positioned at the framework both sides after last clamp moves down limits, and the overturning phenomenon of battery component can not occur; Owing to be provided with the guide wheel that matches with guide rail in the ultraviolet ageing chamber in the bottom of framework, therefore, the present invention can move freely along the guide rail in the ultraviolet ageing chamber, so not only made things convenient for the present invention to pass in and out the ultraviolet ageing chamber, and made things convenient for the front and back position adjustment of the present invention in the ultraviolet ageing chamber, this assembly test frame is applicable to that width is identical, the battery component that length is different, the supporting use of two-sided radiation ultraviolet ageing chamber that it and applicant develop, can carry out the UV radiation test to two battery components simultaneously at every turn, like this, the ultraviolet ageing testing efficiency is doubled.
Description of drawings:
Fig. 1, Fig. 2 are existing ultraviolet ageing chamber structural representation;
Fig. 2 is the A-A cut-open view of Fig. 1;
Fig. 3 is the ultraviolet ageing chamber structural representation of two-sided radiation test;
Fig. 4 is the structural representation of the present invention in the ultraviolet ageing chamber of two-sided radiation test;
Fig. 5, Fig. 6 and Fig. 7 are structural representation of the present invention;
Wherein, Fig. 6 is the right view of Fig. 5, and Fig. 7 is a B-B cut-open view among Fig. 5;
Among the figure: the 1-casing; The 2-chamber door; The 3-fluorescent ultraviolet lamp; The 4-testing jig; The 5-battery component; The 6-guide rail; The 7-view window; The 8-louvre; The 9-control panel; The 10-base; The 11-leading flank; The 12-trailing flank; The 13-bottom surface; The 14-end face; The 41-framework; 42-guide wheel ear seat; The 43-guide wheel shaft; The 44-guide wheel; 45-assembly pulley; The 46-pulley spindle; The last clamp of 47-; The 48-back-moving spring; The 49-screw rod; The 50-nut; The 441-gathering sill; The 451-limited step; The 61-positive stop; The indication of 91-power supply; The 92-controller; The 93-galvanometer; The 94-irradiatometer.
Embodiment:
Describe specific embodiments of the present invention in detail below in conjunction with accompanying drawing:
Fig. 3~Fig. 4 is the structural representation of the ultraviolet ageing chamber of two-sided radiation test, it comprises casing 1, chamber door 2, fluorescent ultraviolet lamp 3, testing jig 4, battery component 5 and guide rail 6, chamber door 2 is arranged on the left surface of casing 1 or on the right flank, fluorescent ultraviolet lamp 3 is installed on the leading flank 11 and trailing flank 12 in the casing 1, guide rail 6 is installed on the bottom surface 13 of casing 1, and it is parallel with trailing flank 12 with leading flank 11, on the two sides, front and back of testing jig 4, mesuring battary assembly 5 is installed all, be provided with and guide rail 6 corresponding rolling structures in the bottom of testing jig 4, be provided with positive stop 61 in the inner end of guide rail 6; The width of chamber door 2 is installed breadth extreme behind the mesuring battary assemblies 5 greater than testing jig 4, the height of chamber door 2 is installed maximum height behind the mesuring battary assemblies 5 greater than testing jig 4, on the side, opposite of the chamber door 2 of casing 1, be provided with view window 7, on the end face 14 of casing 1, be provided with louvre 8; Described testing jig 4 is as Fig. 5~shown in Figure 7, it comprises framework 41, guide wheel ear seat 42, guide wheel shaft 43, guide wheel 44, assembly pulley 45, pulley spindle 46, last clamp 47, back-moving spring 48, screw rod 49 and nut 50, guide wheel ear seat 42 is fixed on the two ends, bottom of framework 41, guide wheel 44 is installed on the guide wheel ear seat 42 by guide wheel shaft 43, assembly pulley 45 is installed on the lower frame of framework 41 by pulley spindle 46, and the center of all component pulley 45 is on the same straight line, on the cylindrical of guide wheel 44, be provided with the xsect gathering sill 441 identical with the cross sectional shape of guide rail 6, be isosceles triangle in this example, be provided with limited step 451 in the outside of assembly pulley 45; Screw rod 49 is fixed on the upper side frame of framework 41, and back-moving spring 48 and last clamp 47 are sleeved on the screw rod 49 successively, and nut 50 is screwed on the screw rod 49 and pushes down clamp 47; The home record size of last clamp 47 is bigger 1 millimeter than the thickness sum of the thickness of framework 41 and two battery components 5, before battery component is installed, the fixture block bottom surface at last clamp 47 two ends is slightly larger than the width of battery component 5 to the distance of the upper surface of guide wheel 44 cylindricals, and the length of framework 41 is 0.9 times of mesuring battary assembly 5 length.

Claims (1)

  1. One kind with the matching used assembly test frame of two-sided radiation ultraviolet ageing chamber, it is characterized in that: it comprises framework (41), guide wheel ear seat (42), guide wheel shaft (43), guide wheel (44), assembly pulley (45), pulley spindle (46), last clamp (47), back-moving spring (48), screw rod (49) and nut (50), guide wheel ear seat (42) is fixed on the two ends, bottom of framework (41), guide wheel (44) is installed on the guide wheel ear seat (42) by guide wheel shaft (43), assembly pulley (45) is installed on the lower frame of framework (41) by pulley spindle (46), and the center of all component pulley (45) is on the same straight line; Screw rod (49) is fixed on the upper side frame of framework (41), and back-moving spring (48) and last clamp (47) are sleeved on the screw rod (49) successively, and nut (50) is screwed in screw rod (49) and goes up and push down clamp (47); The home record size of last clamp (47) is bigger 1~2 millimeter than the thickness sum of the thickness of framework (41) and two battery components (5), battery component (5) is preceding installing, the fixture block bottom surface at last clamp (47) two ends is slightly larger than the width of battery component (5) to the distance of the upper surface of guide wheel (44) cylindrical, and the length of framework (41) is 0.6~1 times of mesuring battary assembly (5) length.
CN201010610126.2A 2010-12-29 2010-12-29 Component test frame matched with double-sided radiation ultraviolet aging test box Active CN102147351B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103244905A (en) * 2012-02-02 2013-08-14 优志旺电机株式会社 Irradiating device
CN103364021A (en) * 2012-04-09 2013-10-23 中电电气(上海)太阳能科技有限公司 Fixing bracket for experiment-box simulation components
CN114062238A (en) * 2021-11-19 2022-02-18 华南理工大学 Sample frame and ultraviolet aging test box for photovoltaic module aging test

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3664188A (en) * 1967-06-19 1972-05-23 Original Hanau Quarzlamper Gmb Apparatus for accelerated testing of the light and weather resisting ability of different materials
JPS6466542A (en) * 1987-09-08 1989-03-13 Toyota Central Res & Dev Accelerated weathering test method and apparatus
JPH0431739A (en) * 1990-05-28 1992-02-03 Suga Shikenki Kk Fatigue weatherability testing method
CN1576812A (en) * 2003-07-24 2005-02-09 阿特莱斯材料检测技术有限公司 Calibrating temperature sensors of weathering devices by means of contactless temperature measurement
CN2695952Y (en) * 2004-04-30 2005-04-27 上海现代环境工程技术有限公司 Ultraviolet accelerated ageing testing box
CN201909748U (en) * 2010-12-29 2011-07-27 常州亿晶光电科技有限公司 Module test rack used along with double-sided radiant ultraviolet aging test box

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3664188A (en) * 1967-06-19 1972-05-23 Original Hanau Quarzlamper Gmb Apparatus for accelerated testing of the light and weather resisting ability of different materials
JPS6466542A (en) * 1987-09-08 1989-03-13 Toyota Central Res & Dev Accelerated weathering test method and apparatus
JPH0431739A (en) * 1990-05-28 1992-02-03 Suga Shikenki Kk Fatigue weatherability testing method
CN1576812A (en) * 2003-07-24 2005-02-09 阿特莱斯材料检测技术有限公司 Calibrating temperature sensors of weathering devices by means of contactless temperature measurement
CN2695952Y (en) * 2004-04-30 2005-04-27 上海现代环境工程技术有限公司 Ultraviolet accelerated ageing testing box
CN201909748U (en) * 2010-12-29 2011-07-27 常州亿晶光电科技有限公司 Module test rack used along with double-sided radiant ultraviolet aging test box

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103244905A (en) * 2012-02-02 2013-08-14 优志旺电机株式会社 Irradiating device
CN103364021A (en) * 2012-04-09 2013-10-23 中电电气(上海)太阳能科技有限公司 Fixing bracket for experiment-box simulation components
CN114062238A (en) * 2021-11-19 2022-02-18 华南理工大学 Sample frame and ultraviolet aging test box for photovoltaic module aging test

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