CN102146171A - Preparation method of rubber composite material - Google Patents

Preparation method of rubber composite material Download PDF

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CN102146171A
CN102146171A CN 201110094208 CN201110094208A CN102146171A CN 102146171 A CN102146171 A CN 102146171A CN 201110094208 CN201110094208 CN 201110094208 CN 201110094208 A CN201110094208 A CN 201110094208A CN 102146171 A CN102146171 A CN 102146171A
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rubber
drying
rubber composite
preparation
latex
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CN102146171B (en
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韩晶杰
马玉录
谢林生
曾为民
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East China University of Science and Technology
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East China University of Science and Technology
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Abstract

The invention relates to a preparation method of a rubber composite material; differing from traditional methods, the method provided by the invention comprises the following steps of: adding various rubber assistants into water and grinding, then mixing the ground rubber assistants with rubber latex, and directly adding the obtained mixture into a drying device for drying so as to form the rubber composite material, without a gelling step by using acid, a saline solution or analogues. By adopting the rubber composite material prepared by adopting the method disclosed by the invention, the dispersing levels of assistants in the composite material is greatly improved; and vulcanized rubber prepared by adopting the method disclosed by the invention has the advantages of high elasticity and high abrasion resistance.

Description

A kind of preparation method of rubber composite
Technical field
The present invention relates to a kind of preparation method of rubber composite, be specifically related to a kind of method that does not need to prepare rubber composite through the gel step of peracid or salts solution or analogue.
Background technology
It is method the most frequently used in the present industrial production that dry blending prepares rubber composite, all is usually to add reinforcement auxiliary agent, vulcanizing agent and various compounding aid in rubber, processes through dry method is mixing.Mixing this process not only consumes energy but also contaminate environment, difficulty that rubber in mixing process " is eaten powder ", powder flies upward, and environment is produced pollute, also the serious harm health of operators.In addition, because the limitation of dry method calendering process, anti-aging agent and the mineral filler dispersion in rubber matrix can not be very even, local meeting produces serious agglomeration, do not reach the anti-aging and reinforcing effect of ideal, also can sacrifice the valuable characteristic of natural rubber itself simultaneously, as snappiness, high-wearing feature etc.
Except dry blending technology, it also is public known continuously latex and carbon black slurry being joined in the cohesion jar of stirring.This " wet method " technology is generally used for synthetic elastomer, in SBR.Contain a kind of flocculation agent in the cohesion jar, be about salt or the aqueous acid of 2.5-4 as typical pH value.Latex and carbon black slurry mix in the cohesion jar and cohesion is little particle (typical diameter is several millimeters).By vibratory screening apparatus or analogue particle is separated with acid waste liquid then, particle is poured onto in second stirred pot, it is neutral or approaching neutral there it being washed to pH value.And then make these particles experience other vibratory screening apparatus or drying step etc.For the natural and gel synthetic rubber masterbatch, the difference that had proposed this method changes.These methods without exception be all will be through adding the gelation process of acid or salts solution.And add acid or salts solution not only can increase the cost of water treatment, and can cause the corrosion of relevant device.
Summary of the invention
At the deficiencies in the prior art, the invention provides a kind of preparation method of new rubber composite.
Special feature of the present invention is not need through adding the gelation process of acid or salts solution.At first be that various known rubber ingredients are ground through grinding plant separately or together, make the aqeous suspension or the emulsion of various auxiliary agents, then these aqeous suspensioies or emulsion are joined in the latex, after dispersed with stirring is even, without the gelation process that adds acid or salts solution, directly be added to and carry out drying in the drying plant, make the epoxy glue or the cross-linked rubber of the uncured that contains auxiliary agent.
The present invention is achieved by the following technical solutions:
A kind of preparation method of rubber composite is characterized in that, described preparation method comprises the steps:
1) get each component of rubber composite in proportion, the component and the mass fraction of rubber composite comprise:
Rubber: 100 parts
ZnO:2-40 part
Promotor: 0-10 part
Sulphur: 0-5 part
Carbon black: 0-100 part
Other auxiliary agents: 0-100 part
2) auxiliary agent grinds: the ZnO that step 1) is got, promotor, sulphur, carbon black, and other auxiliary agent be added to the water and in grinding plant, grind, to median size≤5 micron;
3) with step 2) ground various auxiliary agents join in the rubber latex and stir, and uniform mixing becomes the epoxy glue breast, directly sends into drying plant, under 40-150 ℃, carry out drying, dry 10-90 minute, make dried glue or epoxy glue, baking moulding then makes rubber composite;
Wherein: promotor is 2-thiol benzothiazole (M), 2,2 '-dithio-bis-benzothiazole (DM), 2-mercapto alcohol radical benzothiazole zinc salt (MZ), N-cyclohexyl-2-[4-morpholinodithio sulphenamide (CZ), N-oxygen diethylene base-2-[4-morpholinodithio sulphenamide (NOBS), N, N-two cyclohexyls-2-[4-morpholinodithio sulphenamide (DZ), the N-tertiary butyl-2-[4-morpholinodithio time yellow acid amides (NS), N, N-di-isopropyl-2-[4-morpholinodithio sulphenamide (DIBS), 2-(4-morpholinodithio) benzothiazole (MDB), N-oxygen diethylene thiocarbamyl-N ' oxygen diethylene sulphenamide (OTOS), tetramethylthiuram monosulfide (TMTM), tetramethyl-thiuram disulfide (TMTD), tetraethylthiuram disulfide (TETD), six sulfurations (four sulfurations) di-penta methylene thiuram (TRA), ziram (ZDMC), zinc dithiocarbamate (ZDC), zinc dibutyl dithiocaarbamate (BZ), N-ethyl-N-phenyl zinc dithiocarbamate (PX), 1,3-vulkacit D (D), N, N '-di-o-tolylguanidine (DOTG), ethylene thiourea (NA-22), 1, other thiofide of selling on one or more in 3-diethyl-2-thiocarbamide (DETU) or the market;
Other auxiliary agents are sulfonated castor oil, sodium dibutyl naphthalene sulfonate (Nekal BX), sodium metnylene bis-naphthalene sulfonate (diffusion agent N F), Dasada sodium salt, trisodium phosphate, polyvinyl alcohol, sodium sulfonate, sodium methylene bis-naphthalene sulfonate (dispersing agent MF), one or more in the silicon-dioxide.
Also comprise butylbenzene pyrrole multipolymer (its molecular-weight average is 500,000-3,000,000) in the component of the preferred rubber composite of the present invention, the mass content W of butylbenzene pyrrole multipolymer is the 0-50% of other constituent mass content except that rubber, promptly
Figure BSA00000474080000031
Above-mentioned steps 2) in, adds dispersion agent when auxiliary agent grinds and carry out surface treatment.
Above-mentioned steps 3) in, described rubber latex comprises one or more of natural rubber latex, styrene-butadiene latex, butadiene latex, polychloroprene latex, nitrile rubber, isobutylene-isoprene latex etc.;
Above-mentioned steps 3) in, when mixing latex entered drying plant, the thickness on drying plant was no more than 10 millimeters.
Described drying plant is intermittent drying equipment or continuous drying equipment, and the drying mode that drying plant adopts is one or more drying modes in microwave drying, outside line drying, the warm air drying.
Beneficial effect
The present invention directly joins various auxiliary agents in the rubber latex, under the colloidal state state, carry out dispersion processing, not only do not need through mixing process, reduced mixing facilities, the energy and labor force's input, can reach simple, convenient, energy-conservation, purpose efficiently, and various auxiliary agents are evenly spread in the rubber, by the rubber composite of method preparation of the present invention, its mechanical property, wear resisting property etc. are more superior.
Description of drawings
Fig. 1 is the SEM figure of natural rubber section carbon black filled in the rubber composite of conventional dry prepared.
Fig. 2 is the SEM figure of natural rubber section carbon black filled in the rubber composite of method of the present invention preparation.
Fig. 3 is a process flow sheet of the present invention.
Embodiment
Below by embodiment the present invention is further elaborated:
Embodiment 1
The sizing material basic recipe comprises following component in mass fraction:
Figure BSA00000474080000032
Figure BSA00000474080000041
With ZnO, zinc dithiocarbamate (ZDC), S, SiO 2, butylbenzene pyrrole multipolymer is added to the water, under 25 ℃, ground 12 hours, it is joined in the natural rubber latex stir then, mixed solution is put into carries out drying in the continuous drying machine with sand mill, make the finished product water content less than 1%, vulcanize 10min down at 130 ℃ and make product.
According to the testing method that latest national standards GB/T1701-2001, GB/T529-1999, GB/T1681-1991, GB/T9867-1998 provide the properties of rubber of above-mentioned prescription gained is tested, its physical and mechanical properties test result sees Table one.
Table one
Tensile strength, MPa 31.1
Elongation at break, % 703
Tear strength, KN/m 87.5
Rebound resilience, % 54
The wet-milling consumption, cm 3/40m 0.02544
Embodiment 2
The sizing material basic recipe comprises following component in mass fraction:
Figure BSA00000474080000042
ZnO, N-oxygen diethylene base-2-[4-morpholinodithio sulphenamide (NOBS), S, casein are added to the water, under 25 ℃, ground 12 hours with sand mill, then it is joined in the natural rubber latex and stir, mixed solution is put into carries out drying in the continuous drying machine, make the finished product water content less than 1%, vulcanize 10min down at 130 ℃ and make product.
According to the testing method that latest national standards GB/T1701-2001, GB/T529-1999, GB/T1681-1991, GB/T9867-1998 provide the properties of rubber of above-mentioned prescription gained is tested, its physical and mechanical properties test result sees Table two.
Table two
Tensile strength, MPa 26.5
Elongation at break, % 923
Tear strength, KN/m 50.6
Rebound resilience, % 81
The wet-milling consumption, cm 3/40m 0.01934
Embodiment 3
The sizing material basic recipe comprises following component in mass fraction:
Figure BSA00000474080000051
ZnO, N-oxygen diethylene base-2-[4-morpholinodithio sulphenamide (NOBS), S, butylbenzene pyrrole multipolymer (molecular-weight average 1,500,000) are added to the water, under 25 ℃, ground 12 hours with sand mill, the epoxy glue Ruzhong that then it is joined natural rubber latex and styrene-butadiene latex stirs, mixed solution is put into carries out drying in the continuous drying machine, make the finished product water content less than 1%, vulcanize 10min down at 130 ℃ and make product.
According to the testing method that latest national standards GB/T1701-2001, GB/T529-1999, GB/T1681-1991, GB/T9867-1998 provide the properties of rubber of above-mentioned prescription gained is tested, its physical and mechanical properties test result sees Table three.
Table three
Tensile strength, MPa 22.4
Elongation at break, % 675
Tear strength, KN/m 45.3
Rebound resilience, % 71
The wet-milling consumption, cm 3/40m 0.02997
Embodiment 4
Adopt the used technology of conventional dry technology and the present invention respectively, carbon black N220 is in the dispersion effect and the performance impact of rubber under the contrast different process.
The conventional dry technical recipe:
Figure BSA00000474080000061
Natural rubber in the ripe refining of two roller mills, is added various auxiliary agents then, mix the back slice, vulcanize 10min down at 130 ℃ and make product.
Technical recipe of the present invention:
Figure BSA00000474080000062
ZnO, NOBS, S, butylbenzene pyrrole multipolymer are added to the water, under 25 ℃, ground 12 hours with sand mill, then it is joined in the natural rubber latex and stir, mixed solution is put into carries out drying in the continuous drying machine, make the finished product water content less than 1%, vulcanize 10min down at 130 ℃ and make product.
The dispersion effect of above-mentioned carbon black in natural rubber seen Fig. 1 and Fig. 2.
According to the testing method that latest national standards GB/T1701-2001, GB/T529-1999, GB/T1681-1991, GB/T9867-1998 provide the properties of rubber of above-mentioned prescription gained is tested, its physical and mechanical properties test result sees Table four.
Table four
Performance Conventional dry technology Technology of the present invention
Tensile strength, MPa 24.1 31.8
Elongation at break, % 589 671
Tear strength, KN/m 67.5 87.5
Rebound resilience, % 61 66
The wet-milling consumption, cm 3/40m 0.04354 0.02995
Embodiment 5
The sizing material basic recipe comprises following component in mass fraction:
Figure BSA00000474080000071
ZnO, N-cyclohexyl-2-[4-morpholinodithio sulphenamide (CZ), S, silicon-dioxide, casein are added to the water, under 25 ℃, ground 12 hours with sand mill, then it being joined the cis-butadiene cement Ruzhong stirs, mixed solution is put into carries out drying in the continuous drying machine, make the finished product water content less than 1%, vulcanize 15min down at 130 ℃ and make product.
According to the testing method that latest national standards GB/T1701-2001, GB/T529-1999, GB/T1681-1991, GB/T9867-1998 provide the properties of rubber of above-mentioned prescription gained is tested, its physical and mechanical properties test result sees Table five.
Table five
Tensile strength, MPa 25.2
Elongation at break, % 720
Tear strength, KN/m 78
Rebound resilience, % 69
The wet-milling consumption, cm 3/40m 0.02011

Claims (5)

1. the preparation method of a rubber composite is characterized in that, described preparation method comprises the steps:
1) get each component of rubber composite in proportion: the component and the mass fraction of rubber composite comprise
Rubber: 100 parts
ZnO:2-40 part
Promotor: 0-10 part
Sulphur: 0-5 part
Carbon black: 0-100 part
Other auxiliary agents: 0-100 part
2) auxiliary agent grinds: the ZnO that step 1) is got, promotor, sulphur, carbon black, and other auxiliary agent be added to the water and in grinding plant, grind, to median size≤5 micron;
3) with step 2) ground various auxiliary agents join in the rubber latex and stir, and uniform mixing becomes the epoxy glue breast, directly sends into drying plant, under 40-150 ℃, carry out drying, dry 10-90 minute, make dried glue or epoxy glue, baking moulding then makes rubber composite;
Wherein: promotor is the 2-thiol benzothiazole, 2,2 '-dithio-bis-benzothiazole, 2-mercapto alcohol radical benzothiazole zinc salt, N-cyclohexyl-2-[4-morpholinodithio sulphenamide, N-oxygen diethylene base-2-[4-morpholinodithio sulphenamide, N, N-two cyclohexyls-2-[4-morpholinodithio sulphenamide, the N-tertiary butyl-2-[4-morpholinodithio time yellow acid amides, N, N-di-isopropyl-2-[4-morpholinodithio sulphenamide, 2-(4-morpholinodithio) benzothiazole, N-oxygen diethylene thiocarbamyl-N ' oxygen diethylene sulphenamide, tetramethylthiuram monosulfide, tetramethyl-thiuram disulfide, tetraethylthiuram disulfide, six sulfurations (four sulfurations) di-penta methylene thiuram, ziram, zinc dithiocarbamate, zinc dibutyl dithiocaarbamate, N-ethyl-N-phenyl zinc dithiocarbamate, 1, the 3-vulkacit D, N, N '-di-o-tolylguanidine, ethylene thiourea, 1, one or more in 3-diethyl-2-thiocarbamide;
Other auxiliary agents are sulfonated castor oil, sodium dibutyl naphthalene sulfonate, sodium metnylene bis-naphthalene sulfonate, Dasada sodium salt, trisodium phosphate, polyvinyl alcohol, sodium sulfonate, sodium methylene bis-naphthalene sulfonate, one or more in the silicon-dioxide;
Described rubber latex is to be selected from natural rubber latex, styrene-butadiene latex, butadiene latex, polychloroprene latex, nitrile rubber, the isobutylene-isoprene latex one or more.
2. the preparation method of rubber composite as claimed in claim 1, it is characterized in that, in described preparation method's the step 1), the component of rubber composite comprises that also molecular-weight average is 500,000-3,000,000 butylbenzene pyrrole multipolymer, and the mass content of butylbenzene pyrrole multipolymer is the 0-50% of other constituent mass content except that rubber.
3. the preparation method of rubber composite as claimed in claim 1 is characterized in that, described preparation method's step 2) in, add dispersion agent when auxiliary agent grinds and carry out surface treatment.
4. the preparation method of rubber composite as claimed in claim 1 is characterized in that, in described preparation method's the step 3), when mixing latex entered drying plant, the thickness on drying plant was no more than 10 millimeters.
5. the preparation method of rubber composite as claimed in claim 1, it is characterized in that, described drying plant is intermittent drying equipment or continuous drying equipment, and the drying mode that drying plant adopts is one or more in microwave drying, outside line drying, the warm air drying.
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CN102977424A (en) * 2012-11-28 2013-03-20 烟台鑫海矿山机械有限公司 Nano rubber composite
CN104650399A (en) * 2013-11-25 2015-05-27 山东龙跃橡胶有限公司 Semisteel car tire with high strength, wear resistance and noise reduction performances
CN105131307A (en) * 2015-09-11 2015-12-09 怡维怡橡胶研究院有限公司 Continuous preparation method for rubber masterbatch and rubber masterbatch prepared by method
CN107353447A (en) * 2017-06-19 2017-11-17 西藏加速工场孵化器有限公司 A kind of powdered rubber preparation method
CN109206638A (en) * 2018-10-18 2019-01-15 中国化工株洲橡胶研究设计院有限公司 A kind of natural rubber rubber compound and preparation method thereof
WO2019039424A1 (en) * 2017-08-21 2019-02-28 住友精化株式会社 Latex composition, shaped object obtained therefrom, and method for producing said shaped object
CN111171392A (en) * 2020-01-17 2020-05-19 青岛科技大学 Preparation method of white carbon black/natural rubber composite material
CN111436703A (en) * 2020-04-28 2020-07-24 南京润京乳胶制品有限公司 Lengthened thickened white food-grade butyronitrile gloves and preparation method thereof
CN113583265A (en) * 2021-09-10 2021-11-02 中国热带农业科学院农产品加工研究所 Vulcanized rubber and preparation method thereof
CN114569990A (en) * 2022-03-22 2022-06-03 界首市扬泰体育用品科技有限公司 Shock-absorbing pickles racket and manufacturing method thereof

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CN101735466A (en) * 2009-11-06 2010-06-16 华东理工大学 Method for preparing rubber composite by high-pressure mixing equipment and application thereof
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JP2009096856A (en) * 2007-10-16 2009-05-07 Bridgestone Corp Rubber composition and heavy-duty pneumatic radical tire using the same
CN101981092A (en) * 2008-02-08 2011-02-23 卡伯特公司 An elastomer composite and method for producing it
CN101735466A (en) * 2009-11-06 2010-06-16 华东理工大学 Method for preparing rubber composite by high-pressure mixing equipment and application thereof

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CN102977424A (en) * 2012-11-28 2013-03-20 烟台鑫海矿山机械有限公司 Nano rubber composite
CN102977424B (en) * 2012-11-28 2014-12-31 烟台鑫海矿山机械有限公司 Nano rubber composite
CN104650399A (en) * 2013-11-25 2015-05-27 山东龙跃橡胶有限公司 Semisteel car tire with high strength, wear resistance and noise reduction performances
CN104650399B (en) * 2013-11-25 2016-08-17 山东龙跃橡胶有限公司 A kind of high-strength abrasion-proof noise reduction capacity semisteel car
CN105131307A (en) * 2015-09-11 2015-12-09 怡维怡橡胶研究院有限公司 Continuous preparation method for rubber masterbatch and rubber masterbatch prepared by method
CN107353447A (en) * 2017-06-19 2017-11-17 西藏加速工场孵化器有限公司 A kind of powdered rubber preparation method
CN110997790A (en) * 2017-08-21 2020-04-10 住友精化株式会社 Latex composition, molded article thereof, and method for producing molded article
WO2019039424A1 (en) * 2017-08-21 2019-02-28 住友精化株式会社 Latex composition, shaped object obtained therefrom, and method for producing said shaped object
JPWO2019039424A1 (en) * 2017-08-21 2020-09-17 住友精化株式会社 A latex composition, a molded product thereof, and a method for producing the molded product.
US11267958B2 (en) 2017-08-21 2022-03-08 Sumitomo Seika Chemicals Co., Ltd. Latex composition, shaped object obtained therefrom, and method for producing said shaped object
CN110997790B (en) * 2017-08-21 2022-07-08 住友精化株式会社 Latex composition, molded article thereof, and method for producing molded article
JP7141400B2 (en) 2017-08-21 2022-09-22 住友精化株式会社 LATEX COMPOSITION AND MOLDED PRODUCT THEREOF AND METHOD FOR MANUFACTURING THEMOLDED PRODUCT
CN109206638A (en) * 2018-10-18 2019-01-15 中国化工株洲橡胶研究设计院有限公司 A kind of natural rubber rubber compound and preparation method thereof
CN111171392A (en) * 2020-01-17 2020-05-19 青岛科技大学 Preparation method of white carbon black/natural rubber composite material
CN111436703A (en) * 2020-04-28 2020-07-24 南京润京乳胶制品有限公司 Lengthened thickened white food-grade butyronitrile gloves and preparation method thereof
CN113583265A (en) * 2021-09-10 2021-11-02 中国热带农业科学院农产品加工研究所 Vulcanized rubber and preparation method thereof
CN113583265B (en) * 2021-09-10 2024-01-19 中国热带农业科学院农产品加工研究所 Vulcanized rubber and preparation method thereof
CN114569990A (en) * 2022-03-22 2022-06-03 界首市扬泰体育用品科技有限公司 Shock-absorbing pickles racket and manufacturing method thereof

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