A kind of preparation method of rubber composite
Technical field
The present invention relates to a kind of preparation method of rubber composite, be specifically related to a kind of method that does not need to prepare rubber composite through the gel step of peracid or salts solution or analogue.
Background technology
It is method the most frequently used in the present industrial production that dry blending prepares rubber composite, all is usually to add reinforcement auxiliary agent, vulcanizing agent and various compounding aid in rubber, processes through dry method is mixing.Mixing this process not only consumes energy but also contaminate environment, difficulty that rubber in mixing process " is eaten powder ", powder flies upward, and environment is produced pollute, also the serious harm health of operators.In addition, because the limitation of dry method calendering process, anti-aging agent and the mineral filler dispersion in rubber matrix can not be very even, local meeting produces serious agglomeration, do not reach the anti-aging and reinforcing effect of ideal, also can sacrifice the valuable characteristic of natural rubber itself simultaneously, as snappiness, high-wearing feature etc.
Except dry blending technology, it also is public known continuously latex and carbon black slurry being joined in the cohesion jar of stirring.This " wet method " technology is generally used for synthetic elastomer, in SBR.Contain a kind of flocculation agent in the cohesion jar, be about salt or the aqueous acid of 2.5-4 as typical pH value.Latex and carbon black slurry mix in the cohesion jar and cohesion is little particle (typical diameter is several millimeters).By vibratory screening apparatus or analogue particle is separated with acid waste liquid then, particle is poured onto in second stirred pot, it is neutral or approaching neutral there it being washed to pH value.And then make these particles experience other vibratory screening apparatus or drying step etc.For the natural and gel synthetic rubber masterbatch, the difference that had proposed this method changes.These methods without exception be all will be through adding the gelation process of acid or salts solution.And add acid or salts solution not only can increase the cost of water treatment, and can cause the corrosion of relevant device.
Summary of the invention
At the deficiencies in the prior art, the invention provides a kind of preparation method of new rubber composite.
Special feature of the present invention is not need through adding the gelation process of acid or salts solution.At first be that various known rubber ingredients are ground through grinding plant separately or together, make the aqeous suspension or the emulsion of various auxiliary agents, then these aqeous suspensioies or emulsion are joined in the latex, after dispersed with stirring is even, without the gelation process that adds acid or salts solution, directly be added to and carry out drying in the drying plant, make the epoxy glue or the cross-linked rubber of the uncured that contains auxiliary agent.
The present invention is achieved by the following technical solutions:
A kind of preparation method of rubber composite is characterized in that, described preparation method comprises the steps:
1) get each component of rubber composite in proportion, the component and the mass fraction of rubber composite comprise:
Rubber: 100 parts
ZnO:2-40 part
Promotor: 0-10 part
Sulphur: 0-5 part
Carbon black: 0-100 part
Other auxiliary agents: 0-100 part
2) auxiliary agent grinds: the ZnO that step 1) is got, promotor, sulphur, carbon black, and other auxiliary agent be added to the water and in grinding plant, grind, to median size≤5 micron;
3) with step 2) ground various auxiliary agents join in the rubber latex and stir, and uniform mixing becomes the epoxy glue breast, directly sends into drying plant, under 40-150 ℃, carry out drying, dry 10-90 minute, make dried glue or epoxy glue, baking moulding then makes rubber composite;
Wherein: promotor is 2-thiol benzothiazole (M), 2,2 '-dithio-bis-benzothiazole (DM), 2-mercapto alcohol radical benzothiazole zinc salt (MZ), N-cyclohexyl-2-[4-morpholinodithio sulphenamide (CZ), N-oxygen diethylene base-2-[4-morpholinodithio sulphenamide (NOBS), N, N-two cyclohexyls-2-[4-morpholinodithio sulphenamide (DZ), the N-tertiary butyl-2-[4-morpholinodithio time yellow acid amides (NS), N, N-di-isopropyl-2-[4-morpholinodithio sulphenamide (DIBS), 2-(4-morpholinodithio) benzothiazole (MDB), N-oxygen diethylene thiocarbamyl-N ' oxygen diethylene sulphenamide (OTOS), tetramethylthiuram monosulfide (TMTM), tetramethyl-thiuram disulfide (TMTD), tetraethylthiuram disulfide (TETD), six sulfurations (four sulfurations) di-penta methylene thiuram (TRA), ziram (ZDMC), zinc dithiocarbamate (ZDC), zinc dibutyl dithiocaarbamate (BZ), N-ethyl-N-phenyl zinc dithiocarbamate (PX), 1,3-vulkacit D (D), N, N '-di-o-tolylguanidine (DOTG), ethylene thiourea (NA-22), 1, other thiofide of selling on one or more in 3-diethyl-2-thiocarbamide (DETU) or the market;
Other auxiliary agents are sulfonated castor oil, sodium dibutyl naphthalene sulfonate (Nekal BX), sodium metnylene bis-naphthalene sulfonate (diffusion agent N F), Dasada sodium salt, trisodium phosphate, polyvinyl alcohol, sodium sulfonate, sodium methylene bis-naphthalene sulfonate (dispersing agent MF), one or more in the silicon-dioxide.
Also comprise butylbenzene pyrrole multipolymer (its molecular-weight average is 500,000-3,000,000) in the component of the preferred rubber composite of the present invention, the mass content W of butylbenzene pyrrole multipolymer is the 0-50% of other constituent mass content except that rubber, promptly
Above-mentioned steps 2) in, adds dispersion agent when auxiliary agent grinds and carry out surface treatment.
Above-mentioned steps 3) in, described rubber latex comprises one or more of natural rubber latex, styrene-butadiene latex, butadiene latex, polychloroprene latex, nitrile rubber, isobutylene-isoprene latex etc.;
Above-mentioned steps 3) in, when mixing latex entered drying plant, the thickness on drying plant was no more than 10 millimeters.
Described drying plant is intermittent drying equipment or continuous drying equipment, and the drying mode that drying plant adopts is one or more drying modes in microwave drying, outside line drying, the warm air drying.
Beneficial effect
The present invention directly joins various auxiliary agents in the rubber latex, under the colloidal state state, carry out dispersion processing, not only do not need through mixing process, reduced mixing facilities, the energy and labor force's input, can reach simple, convenient, energy-conservation, purpose efficiently, and various auxiliary agents are evenly spread in the rubber, by the rubber composite of method preparation of the present invention, its mechanical property, wear resisting property etc. are more superior.
Description of drawings
Fig. 1 is the SEM figure of natural rubber section carbon black filled in the rubber composite of conventional dry prepared.
Fig. 2 is the SEM figure of natural rubber section carbon black filled in the rubber composite of method of the present invention preparation.
Fig. 3 is a process flow sheet of the present invention.
Embodiment
Below by embodiment the present invention is further elaborated:
Embodiment 1
The sizing material basic recipe comprises following component in mass fraction:
With ZnO, zinc dithiocarbamate (ZDC), S, SiO
2, butylbenzene pyrrole multipolymer is added to the water, under 25 ℃, ground 12 hours, it is joined in the natural rubber latex stir then, mixed solution is put into carries out drying in the continuous drying machine with sand mill, make the finished product water content less than 1%, vulcanize 10min down at 130 ℃ and make product.
According to the testing method that latest national standards GB/T1701-2001, GB/T529-1999, GB/T1681-1991, GB/T9867-1998 provide the properties of rubber of above-mentioned prescription gained is tested, its physical and mechanical properties test result sees Table one.
Table one
Tensile strength, MPa |
31.1 |
Elongation at break, % |
703 |
Tear strength, KN/m |
87.5 |
Rebound resilience, % |
54 |
The wet-milling consumption, cm
3/40m
|
0.02544 |
Embodiment 2
The sizing material basic recipe comprises following component in mass fraction:
ZnO, N-oxygen diethylene base-2-[4-morpholinodithio sulphenamide (NOBS), S, casein are added to the water, under 25 ℃, ground 12 hours with sand mill, then it is joined in the natural rubber latex and stir, mixed solution is put into carries out drying in the continuous drying machine, make the finished product water content less than 1%, vulcanize 10min down at 130 ℃ and make product.
According to the testing method that latest national standards GB/T1701-2001, GB/T529-1999, GB/T1681-1991, GB/T9867-1998 provide the properties of rubber of above-mentioned prescription gained is tested, its physical and mechanical properties test result sees Table two.
Table two
Tensile strength, MPa |
26.5 |
Elongation at break, % |
923 |
Tear strength, KN/m |
50.6 |
Rebound resilience, % |
81 |
The wet-milling consumption, cm
3/40m
|
0.01934 |
Embodiment 3
The sizing material basic recipe comprises following component in mass fraction:
ZnO, N-oxygen diethylene base-2-[4-morpholinodithio sulphenamide (NOBS), S, butylbenzene pyrrole multipolymer (molecular-weight average 1,500,000) are added to the water, under 25 ℃, ground 12 hours with sand mill, the epoxy glue Ruzhong that then it is joined natural rubber latex and styrene-butadiene latex stirs, mixed solution is put into carries out drying in the continuous drying machine, make the finished product water content less than 1%, vulcanize 10min down at 130 ℃ and make product.
According to the testing method that latest national standards GB/T1701-2001, GB/T529-1999, GB/T1681-1991, GB/T9867-1998 provide the properties of rubber of above-mentioned prescription gained is tested, its physical and mechanical properties test result sees Table three.
Table three
Tensile strength, MPa |
22.4 |
Elongation at break, % |
675 |
Tear strength, KN/m |
45.3 |
Rebound resilience, % |
71 |
The wet-milling consumption, cm
3/40m
|
0.02997 |
Embodiment 4
Adopt the used technology of conventional dry technology and the present invention respectively, carbon black N220 is in the dispersion effect and the performance impact of rubber under the contrast different process.
The conventional dry technical recipe:
Natural rubber in the ripe refining of two roller mills, is added various auxiliary agents then, mix the back slice, vulcanize 10min down at 130 ℃ and make product.
Technical recipe of the present invention:
ZnO, NOBS, S, butylbenzene pyrrole multipolymer are added to the water, under 25 ℃, ground 12 hours with sand mill, then it is joined in the natural rubber latex and stir, mixed solution is put into carries out drying in the continuous drying machine, make the finished product water content less than 1%, vulcanize 10min down at 130 ℃ and make product.
The dispersion effect of above-mentioned carbon black in natural rubber seen Fig. 1 and Fig. 2.
According to the testing method that latest national standards GB/T1701-2001, GB/T529-1999, GB/T1681-1991, GB/T9867-1998 provide the properties of rubber of above-mentioned prescription gained is tested, its physical and mechanical properties test result sees Table four.
Table four
Performance |
Conventional dry technology |
Technology of the present invention |
Tensile strength, MPa |
24.1 |
31.8 |
Elongation at break, % |
589 |
671 |
Tear strength, KN/m |
67.5 |
87.5 |
Rebound resilience, % |
61 |
66 |
The wet-milling consumption, cm
3/40m
|
0.04354 |
0.02995 |
Embodiment 5
The sizing material basic recipe comprises following component in mass fraction:
ZnO, N-cyclohexyl-2-[4-morpholinodithio sulphenamide (CZ), S, silicon-dioxide, casein are added to the water, under 25 ℃, ground 12 hours with sand mill, then it being joined the cis-butadiene cement Ruzhong stirs, mixed solution is put into carries out drying in the continuous drying machine, make the finished product water content less than 1%, vulcanize 15min down at 130 ℃ and make product.
According to the testing method that latest national standards GB/T1701-2001, GB/T529-1999, GB/T1681-1991, GB/T9867-1998 provide the properties of rubber of above-mentioned prescription gained is tested, its physical and mechanical properties test result sees Table five.
Table five
Tensile strength, MPa |
25.2 |
Elongation at break, % |
720 |
Tear strength, KN/m |
78 |
Rebound resilience, % |
69 |
The wet-milling consumption, cm
3/40m
|
0.02011 |