CN102143202A - Information integration method and information integration system for industrial production equipment - Google Patents
Information integration method and information integration system for industrial production equipment Download PDFInfo
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- CN102143202A CN102143202A CN2010105561288A CN201010556128A CN102143202A CN 102143202 A CN102143202 A CN 102143202A CN 2010105561288 A CN2010105561288 A CN 2010105561288A CN 201010556128 A CN201010556128 A CN 201010556128A CN 102143202 A CN102143202 A CN 102143202A
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Abstract
The invention provides an information integration method and a information integration system for industrial production equipment. An equipment category is firstly established, the equipment category comprises a plurality of equipment classes, the equipment category is associated with an equipment body through equipment specification and model, on the basis of equipment classes, a plurality of classes of equipment category information adaptive to the classes are established for each class of equipment category, the equipment category information is associated with the equipment category through an equipment category number, in the meanwhile, the equipment body information is associated with the equipment body through an equipment number, and the equipment category information and the equipment body recording information are retrieved through the equipment body, so that the equipment information is effectively integrated, and the equipment, production and energy are uniformly managed, analysed and optimized; the equipment body information and the equipment category information are taken as the equipment information to be provided for the users with authority to view and use; in the meanwhile, the users with authority can update the equipment data at any moment and finally form a perfect and rich equipment information base meeting the requirements of the production enterprise.
Description
Technical field
The invention belongs to technical field of information processing, particularly relate to a kind of equipment of industrial product information integration method and system, described equipment of industrial product information comprises device-dependent production information, energy information and apparatus body information.
Background technology
The core of equipment management system be guarantee to produce carry out, reduce maintenance cost, energy savings smoothly.The basic demand of equipment management system is that equipment running status is in controllable state as can be known, and stand-by equipment is in the state that can put into operation at any time, guarantees to produce to carry out smoothly; Requiring simultaneously to keep in repair can not be excessive.In order to reach desirable equipment control target, just facility information effectively need be organized, write down and presents, and then carry out further analysis, calculating, assessment; Further formulate maintenance scheduling; Further the record firing test data writes down the maintenance experience.Therefore effective management of facility information is the basis of equipment management system.
The further requirement of equipment management system is effectively integrating of facility information and production process information, energy information, bring into play comprehensively equipment management system for produce, the function of energy services, break information island, set up unified information platform.As everyone knows, production process realizes that by equipment and technology technical process is accompanied by energy stream and material flow, goes out product with certain condition by device fabrication, so equipment, production, energy interwoveness.So just need a kind of means, the information of production process is integrated comprehensively.And integrated miscellaneous information like this needs a kind of carrier, and this carrier easy to understand and use can conveniently be extracted the information of production, energy, equipment aspect by this carrier, and can conveniently handle, and this carrier is exactly an equipment.
The equipment information management that develops into of informationization technology provides effective means, adopt information-based means such as computer technology, network communications technology, database technology, facility information is effectively organized, by effective information integration, equipment, production, energy information are carried out unified management, analysis, optimization, realization is satisfied the demand of modern comfort management with the equipment management system efficiently of artificial main body, adapts to the complexity that enterprise's production equipment uses.
Summary of the invention
The invention provides a kind of equipment of industrial product information integration method and system, the production information that equipment can be comprised, energy information and apparatus body information are effectively integrated, carry out with different levels conclusion tissue and inherit to use, be distributed to user by network communications technology and check and use with authority; There is user's information of can updating the equipment at any time of authority also finally to form perfect, facility information storehouse abundant, that meet manufacturing enterprise's demand simultaneously, solved the problem of the integrated and processing of relevant devices information in the industrial processes.Described have the user of authority to be meant the Equipment Management in Enterprise personnel or to realize the production management of specific purpose, each subsystem of energy conservation.
Technical scheme of the present invention is:
A kind of equipment of industrial product information integration method is characterized in that, comprises following content:
1) apparatus for establishing class, described equipment class comprises some grades of device classes, and first incidence relation of apparatus for establishing body and equipment class; Described apparatus body comprises the facility inventory or the device numbering of the concrete equipment of industrial product of needs management;
2) apparatus for establishing category information is included on the basis of device class, and each grade device class is set up some grades of device class information that adapt with rank, and second incidence relation of apparatus for establishing classification and device class information;
3) set up and apparatus body self corresponding equipment ontology information, and the 3rd incidence relation of apparatus for establishing body and apparatus body information;
4) obtain apparatus body information according to apparatus body by the 3rd incidence relation; Obtain the equipment class information of this apparatus body place classification by first incidence relation and second incidence relation according to apparatus body;
5) the equipment class information with apparatus body information and its place classification offers the user with rights of using as facility information jointly, perhaps equipment component information is offered the user with part rights of using; Described facility information comprises apparatus body information, production information and energy information.
Described some grades of device classes comprise highest device class, described highest device class is arranged in highest device class item sequence according to functions of the equipments effect, industry characteristic, industrial production character and/or process attribute, under each highest device class item, set up second advanced device class item sequence, be established to and the apparatus body direct correlation by level successively.
Described second advanced device class item sequence identifier is the Device-General class name, and its next stage identifies technical pattern item sequence under each Device-General class name, and next stage identifies the specifications and models sequence under each technical pattern item again.
Described highest device class item does not allow to be edited, and described second advanced device class item allows to be edited, and described editor comprises interpolation, modification, deletion; The device class of described sign specifications and models sequence is and the final stage device classification of apparatus body direct correlation that described specifications and models are consistent with the specifications and models of apparatus body.
Described apparatus body information comprises equipment essential information, supporting paper, technical parameter and maintenance record; The equipment essential information has write down device numbering, device name, specifications and models, equipment item number, is the basis of retrieval and record production information and energy information; The equipment and technology reference record static parameter that provides when dispatching from the factory of equipment, be used for efficiency calculation and economical operation and judge; Maintenance record then writes down and keeps in repair relevant information, utilizes these information can form the maintenance knowledge base, for the formulation of maintenance scheduling provides reference; Supporting paper comprises files such as equipment availability guiding book, specification, operating guidance, is used to use and keep in repair reference.
The recorded information of described apparatus body information is also integrated production and energy aspect, these recorded informations comprise efficiency record, energy object record, the production object record of apparatus body, the content of spot check outcome record, produced by special system, described special system comprises point detection system, diagnostic system, energy monitor system.
Described energy information comprises energy monitor message and energy spectrometer record, and described energy monitor message comprises thermodynamic function model, efficiency parameters model, energy flow medium information, is used for energy calculating and demonstration; Described energy spectrometer record comprises energy indexes and the device efficiency record that is used for thermodynamic analysis, and described energy indexes refers to capacity usage ratio, energy discharge rate, energy recovery rate and energy output rating; Described production information comprises output monitoring record and output and quality analytic record, and described output monitoring record comprises equipment material flow medium information and material flow flow information; Described output and quality analytic record comprises the product accounting relevant information of input and output rate, load factor and product quality qualification rate.
Described equipment class information comprises technical parameter template, energy computation model, efficiency calculation model, maintenance knowledge table, equipment point-detecting table, fitment material table, device file data, is used to provide the table style and the template of equipment records information; Each grade equipment class information can be concluded between rank and set up and inherit and use; It is exactly that device class interior identical facility informations at different levels are reduced upper level equipment class information that described conclusion is set up; Described succession use be exactly when the query facility ontology information information that equipment is of all categories all list.
Described apparatus body information can merge with the information of this apparatus body place classification, the method of described merging is at first to carry out association by specifications and models, then according to the rank of device class successively to previous stage equipment class index, initial classification up to device class, then the information that retrieves is merged tabulation, this tabulation is as the apparatus body information after merging.
The data structure of described apparatus for establishing classification comprises equipment class data structure and apparatus body data structure, described equipment class data structure definition inclusion relation and the title between the classification, comprise equipment class numbering, equipment class title and equipment parent numbering; Described apparatus body data structure definition the essential information of apparatus body, comprise device numbering, device name, specifications and models and equipment item number, apparatus body and equipment class are set up first incidence relation by specifications and models.
The data structure of described apparatus for establishing information classification comprises equipment class information data structure and apparatus body information data structure, described equipment class information data structure comprises equipment class numbering, equipment class information type and category information form, and equipment class information is set up second incidence relation by the equipment class numbering with equipment class; Described apparatus body information data structure comprises device numbering, apparatus body information type and apparatus body information table, and apparatus body information is set up the 3rd incidence relation by device numbering and apparatus body; Template class or form category information in described equipment class information type and the apparatus body information type carry out mark with natural number.
The data structure of described energy information and production information is to comprise the energy object of one or more apparatus bodies and the data structure of producing object, described energy object data structure and produce the object data structure and all comprise device numbering collection field, by the device numbering collection with apparatus body and energy object and production object association.
A kind of equipment of industrial product information integrated system, it is characterized in that, comprise system data platform, real-time data base, relational database, data processing server, WEB server and client side, described system data platform connects real-time data base and relational database respectively, real-time data base is connected data processing server and WEB server simultaneously with relational database, and data processing server is connected with client with the WEB server simultaneously; Described system data platform is used for collecting energy data, production process data and device data, described data comprise data and other data by special system's generation of on-the-spot real time data, collection regularly or typing in batches, and described special system comprises point detection system, diagnostic system, energy monitor system; Described real-time data base and relational database are stored real time data and historical data respectively; Described data processing server is used for calculating, analyze, optimizing the data of relational database and real-time data base, and result offers the WEB server and uses; Described WEB server is used to provide WEB service; Described client provides man-machine interface to the user, and the user checks WEB server information releasing according to System Privileges.
Technique effect of the present invention:
The invention provides a kind of is the information integration method and the system of core with equipment, the ontology information that equipment is comprised by computer technology, network technology, database technology and production information, energy information carry out concluding by different level tissue and inherit and use, and solved the problem of information integration and processing in the industrial processes.Apparatus for establishing class at first, comprise some grades of device classes, facility information exists as the attribute of equipment class and apparatus body, equipment class is undertaken related with apparatus body by the specifications and models of equipment, on the basis of device class, each grade equipment class is set up some grades of equipment class information that adapt with rank, make facility information can conclude tissue and succession use by different level; Equipment class information is carried out related by the equipment class numbering with equipment class, apparatus body information is set up incidence relation by device numbering and apparatus body simultaneously, so just can retrieve the information on the equipment class and the recorded information of apparatus body by apparatus body, reach effectively integrated, equipment, production, the energy are carried out unified management, analysis, optimization facility information.The equipment class information of apparatus body information and its place classification is offered the user with authority as facility information jointly checks and uses; Can update the equipment at any time data and finally form perfect, facility information storehouse abundant, that meet manufacturing enterprise's demand of the user of authority are arranged simultaneously, improve equipment operating efficiency, for equipment technology reconstruction provides foundation.
Description of drawings
Fig. 1 has represented the content that facility information of the present invention comprises;
Fig. 2 has exemplarily represented the classification of the equipment of industrial product of the present invention and the relation of apparatus body, and the relation of device class information and apparatus body information;
Fig. 3 has exemplarily represented the data structure of device class and apparatus body, and the data structure of device class information and apparatus body information;
Fig. 4 has represented the data structure that specific energy object of cluster tool composition uses with producing object;
Fig. 5 has represented the structural representation of equipment of industrial product information integrated system;
Fig. 6 has represented the embodiment of apparatus for establishing classification;
Fig. 7 has represented the embodiment of apparatus for establishing body essential information;
Fig. 8 has represented the technical parameter template in the apparatus for establishing category information and the embodiment of technical parameter value;
Fig. 9 has represented the embodiment of the maintenance knowledge table in the apparatus for establishing category information.
Embodiment
Equipment control is the basis of energy management and production management, so facility information should comprise energy information and production information.In other words, facility information not only comprises essential information, the repair message of apparatus body, also comprise energy management information and production information, because no matter be conversion, transmission, utilization activity in production or energy stream, all undertaken by equipment, in the present invention, equipment is as the carrier of production information and energy information, so both met the informationalized integrated management of process industry, and also be easy to use and understand.
The present invention at first sorts out the content that facility information comprised, and sees accompanying drawing 1.Equipment can the integration equipment body information, energy information, production information.Apparatus body information is the basis of all information in the equipment management system, the needed information of vial reason apparatus body, comprise equipment essential information, equipment and technology parameter, description of equipment file, equipment maintenance record etc., wherein equipment maintenance record comprises equipment point-detecting record, Device Diagnostic outcome record, overhaul of the equipments record, equipment test run record, overhaul of the equipments accessory record, overhaul of the equipments stores record.The equipment essential information has write down device numbering, device name, specifications and models, equipment item number, is the basis of retrieval and record production information and energy information; The equipment and technology reference record static parameter that provides when dispatching from the factory of equipment, be used for efficiency calculation and economical operation and judge; Equipment maintenance record then writes down and keeps in repair relevant information, utilizes these information can form the maintenance knowledge base, for the formulation of maintenance scheduling provides reference; The description of equipment file comprises files such as equipment availability guiding book, specification, operating guidance, is used to use and keep in repair reference; The recorded information of apparatus body information is also integrated production and energy aspect, these recorded informations comprise efficiency record, energy object record, the production object record of apparatus body, the content of spot check outcome record, produced by special system, described special system comprises point detection system, diagnostic system, energy monitor system etc.Plant capacity packets of information energy content monitor message and energy spectrometer record, energy monitor message comprise thermodynamic function model, efficiency parameters model, energy flow medium information etc., are used for energy calculating and demonstration; The energy spectrometer record comprises energy indexes and the device efficiency record that is used for thermodynamic analysis, and described energy indexes refers to capacity usage ratio, energy discharge rate, energy recovery rate and energy output rating.Production information comprises output monitoring record and output and quality analytic record, and the output monitoring record comprises equipment material flow medium information and material flow flow information; The output and quality analytic record comprises the relevant information of product accountings such as input and output rate, load factor and product quality qualification rate.
The content that facility information of the present invention is not limited among Fig. 1 to be listed according to different industry characteristics, can increase and decrease the facility information content that adapts with industry characteristic.
The information of flood tide like this can not be disorderly and unsystematic.Need to adopt a kind of suitable method to carry out integrated presentation, the user could use easily.The present invention adopts the mode of device class to manage various information.
The process industry production equipment can be divided classification according to functions of the equipments effect, industry characteristic, industrial production character and/or process attribute, for example comprise the kind equipment of passing on Gong, the heat transfer kind equipment, the mass transfer kind equipment, the chemical reaction kind equipment, these terms are quoted from Principles of Chemical Engineering or Chemical Engineering Thermodynamics related discipline, implication with quote subject in define identical, also comprise batch process equipment, has the equipment that periodically operates feature, for example pusher machine, belt conveyer, tamping tool, fermentation tank, blast furnace, converter etc. in referring to produce.Can continue classification downwards according to such thinking, as pump class, fan-type, compressor class, heat exchanger-type, rectifying column class etc., reacting furnace class etc.Utilize then that organizing of facility information carried out in the classification of equipment is integrated, the invention provides a kind of method that facility information is organized and managed by device class, referring to accompanying drawing 2.
A kind of equipment of industrial product information integration method comprises following content: 1) apparatus for establishing class, and equipment class comprises some grades of device classes, and first incidence relation of apparatus for establishing body and equipment class; Apparatus body of the present invention comprises the facility inventory or the device numbering of the concrete equipment of industrial product of needs management; 2) apparatus for establishing category information is included on the basis of device class, and each grade device class is set up some grades of device class information that adapt with rank, and second incidence relation of apparatus for establishing classification and device class information; 3) set up and apparatus body self corresponding equipment ontology information, and the 3rd incidence relation of apparatus for establishing body and apparatus body information; 4) obtain apparatus body information according to apparatus body by the 3rd incidence relation; Obtain the equipment class information of this apparatus body place classification by first incidence relation and second incidence relation according to apparatus body; 5) the equipment class information with apparatus body information and its place classification offers the user with rights of using as facility information jointly, perhaps equipment component information is offered the user with part rights of using; Facility information of the present invention comprises apparatus body information, production information and energy information.Described have the user of authority to be meant the Equipment Management in Enterprise personnel or to realize the production management of specific purpose, each subsystem of energy conservation.
See accompanying drawing 2, facility information is integrated to be based upon on the basis of device class 10, therefore the organizational form of facility information is associated with the classification of equipment, and every grade of classification of equipment all can have the equipment class information 20 that adapts with classification, but must there be equipment class information in every grade of classification of limiting device.
Device class is divided according to equipment class 101, equipment one-level classification 102, equipment secondary classification 103 and equipment reclassify 104, and the level Four classification generally can be satisfied the requirement of flow industrial equipment classification.If the user need carry out more detailed division to classification, can increase category level.Wherein equipment class 101 is initial classification (highest device classes), other classifications (second advanced device class) are set up on this basis, for the purpose of system safety, can stipulate that initial equipment class 101 does not allow to be edited by the user, other classification can be edited, and editor comprises interpolation, deletion, revises.Equipment reclassify 104 is defined as specifications and models, is and the final stage device category level of apparatus body direct correlation, and described specifications and models are consistent with the specifications and models in the apparatus body.
Each grade equipment class can have the information of equipment class, in Fig. 2, facility information 20 comprises equipment class information 201, equipment one-level classified information 202, equipment secondary classification information 203 and equipment reclassify information 204, and level Four device class information is respectively the equipment class information of equipment class 101, equipment one-level classification 102, equipment secondary classification 103 and equipment reclassify 104.Equipment class information comprises contents such as equipment and technology parameterized template, equipment and technology parameter, energy computation model, efficiency calculation model, maintenance knowledge table, equipment point-detecting table, maintenance of equipment fitment material table, device file data.The equipment class information spinner will be used to provide the table style and the template of equipment records information, and technical parameter wherein is identical 104 generally, so technical parameter is based upon 104, writes down concrete parameter, and the technical parameter template then is defined in upper level 103.
The device class information of each grade can be concluded between classification and set up and inherit and use.Conclude to set up exactly device class interior identical facility informations at different levels are reduced upper level equipment class information; Inheriting use is exactly the whole Query Lists of information when the query facility ontology information that equipment is of all categories.The benefit of doing like this is that facility information is easy to management, is methodically arranged handled easily.For template class information,, generally be based upon on the device class just passable according to system's needs.
The present device classification is not limited to level Four, and equipment class information also is not limited to level Four, has just set forth tissue and using method based on the facility information of device class herein.If specific demand is arranged, can increase or reduce the progression of device class and the progression of equipment class information in this way.
Apparatus body information can merge with the information of this apparatus body place classification, the merging method is to carry out association by specifications and models, carry out index according to the associated record between the device class then, the slave unit body makes progress retrieval facility reclassify information 204, equipment secondary classification information 203, equipment one-level classified information 202 successively up to equipment class information, then the information that retrieves is merged tabulation, this tabulation is as the content of this apparatus body information.
Device class is set up and accompanying drawing 3 and accompanying drawing 4 are seen in the storage use of facility information.
The present invention is in order to realize device class and facility information Classification Management, and the method that provides a kind of device class to set up is seen accompanying drawing 3.30 for the apparatus for establishing needed data structure instance of classifying, and comprises the data structure 301 of equipment class and the data structure 302 of apparatus body.Equipment class data structure 301 has defined inclusion relation and the title between the classification, comprises equipment class numbering, equipment class title and equipment parent numbering; Apparatus body data structure 302 has defined the essential information of apparatus body, comprise device numbering, device name, specifications and models and equipment item number, essential information has herein been utilized " the essential information template " in the equipment class information 201, writes down the essential information of concrete equipment.Association between 301 and 302 realizes by equipment " specifications and models ".Apparatus body and equipment class have been set up first incidence relation by specifications and models.
Further specify, the invention provides a kind of method of utilizing device class apparatus for establishing information classification management, the authority that the user can have according to oneself, set up the facility information in the authority, comprise the information of equipment classification at different levels and the information of apparatus body, computer system can be kept at the information that the user sets up in the database of computer system according to certain structure.Index is a target to the storage organization of information carrying out step by step to the class at this equipment and equipment place by keywords such as device numbering or device names.The data structure of apparatus for establishing information classification is seen accompanying drawing 3.The 40th, the needed data structure instance of apparatus for establishing information classification comprises the data structure 401 of equipment class information and the data structure 402,40th of apparatus body information, sets up on 30 bases.Corresponding, the 401st, on 301, to set up, equipment class information data structure 401 comprises equipment class numbering, equipment class information type and category information form, it is related that equipment class information is that numbering and the equipment class by class carried out, and set up second incidence relation.The 402nd, on 302, to set up, apparatus body information data structure 402 comprises device numbering, apparatus body information type and apparatus body information table, apparatus body information has been set up the 3rd incidence relation by device numbering and apparatus body.
Because equipment class information type and apparatus body information type are template or form, therefore, need carry out mark with natural number to form or template when recording equipment category information type and apparatus body information type, equipment class information type mark is exemplified as 403, and apparatus body information type mark is exemplified as 404.
Distinguishingly, the data structure of energy information and production information can relate to one group of equipment, for this situation, can be with one group of equipment as an energy object or produce object and use, so just apparatus body and the object that newly makes up having been carried out related, all information just can intercommunication.The data structure example is seen accompanying drawing 4,50th, and the image parameter that comprises a plurality of equipment has been described to example, the 501st, and the data structure of energy object, the 502nd, the data structure of producing object.The data structure of two examples all comprises device numbering collection field, by this field with apparatus body and energy object with produce object association, with apparatus body information and energy information, product yield information integration.
Further specify, the invention provides a kind of method of using facility information.Data structure by accompanying drawing 3 and accompanying drawing 4, can directly obtain all information of apparatus body by the device numbering field, device numbering can pass through the information of specifications and models associate device class again, so the user also can obtain the information of equipment class by device numbering.Computer system can offer the user with rights of using as facility information jointly with the information of apparatus body information and its affiliated class, perhaps partial information is offered the user with part authority.Do not get rid of the user and adopt filtercondition that facility information is screened user's devices needed information that obtains, limited subscriber does not obtain facility information by digital communication network or obtains facility information in this locality.This locality herein refers to move or the computer of storing device information management system.
Integrated in order to realize facility information, need necessary computer and network, in conjunction with the accompanying drawings the structure of 5 explanations equipment of industrial product information integrated system of the present invention.
A kind of equipment of industrial product information integrated system, comprise system data platform 6, real-time data base 4, relational database 5, data processing server 2, WEB server and 1 client 3, the system data platform connects real-time data base and relational database respectively, real-time data base is connected data processing server and WEB server simultaneously with relational database, and data processing server is connected with client with the WEB server simultaneously; Described system data platform is used for collecting energy data, production process data and device data, described data comprise data and other data by special system's generation of on-the-spot real time data, collection regularly or typing in batches, and described special system comprises point detection system, diagnostic system, energy monitor system; Described real-time data base and relational database are stored real time data and historical data respectively; Described data processing server is used for calculating, analyze, optimizing the data of relational database and real-time data base, and result offers the WEB server and uses; Described WEB server is used to provide WEB service; Described client provides man-machine interface to the user, and the user checks WEB server information releasing according to System Privileges.
Facility information is from system data platform 6, the effect of system data platform is that energy datum, production process data and device data are carried out unified management, these data comprise on-the-spot real time data, regularly gather or the outcome record data of the subsystem of the batch data of typing and other specific function, and these data qualifications deposit real-time data base 4 and relational database 5 in.Data processing server 2 is used to calculate, analyze, optimize the data processing of purpose, and result can be used for server 1; WEB server 1 is used to provide WEB service; Client 3 couples of users provide man-machine interface, and the user can check the webpage of server 1 issue according to System Privileges.
Possessed hardware system and communication network, just can make up production, the energy, equipment management system on this basis.And system information can provide to the user in each subsystem in some way, also can retrieve all information by equipment, offers the user.
At first will be at classification of computer system apparatus for establishing and equipment, method is seen accompanying drawing 6.Accompanying drawing 6 is an example with the pump class, for one-level classification 102, secondary classification 103 with reclassify 104 requirements can be added content, deletion and modify feature.Make the user can set up the classification relation of the equipment library of enterprise easily.The classification relational data structure is seen 301 of accompanying drawing 3.
Accompanying drawing 7 is seen in the foundation of apparatus body 105 essential informations.At first list the device class structure of having set up in the mode of directory tree, mode by click finds the specifications and models under the equipment, system adds specifications and models in the specifications and models field of apparatus body 105 automatically, then can manual recording device essential information, wherein device numbering is produced automatically by system.The content of the apparatus body essential information after the foundation can be revised, and apparatus body has only existence to scrap just permission deletion under the situation of sign, can guarantee to use other subsystem security of operation of facility information like this, and scrapping sign is the part of equipment essential information.The data structure of equipment essential information is seen 302 of accompanying drawing 3.
Equipment class and equipment essential information are set up information and the apparatus body information of back on just can the apparatus for establishing class.Various information are carried out record according to certain form.Illustrate respectively below.
Give an example 1: the information creation method of technical parameter template and technical parameter
Accompanying drawing 8 is seen in the foundation of technical parameter, and technical parameter is meant information and the feature description that equipment self had when equipment dispatched from the factory.The technical parameter of equipment and the model of equipment are interrelated, and implementation method comprises the management of technical parameter template and technical parameter numerical value.
On secondary classification, set up the technical parameter template,, on reclassify, set up the technical parameter value according to the technical parameter template.So the operation to technical parameter at first will be tabulated to device class by browsing the mode of checking, can carry out the adding of technical parameter, modification, deletion action to secondary classification after the tabulation; Numerical value to the technical parameter of reclassify adds, modification, deletion action.Attention can be deleted the related content of three grades of technical parameters simultaneously to the deletion action of bilevel technique parameter, can influence the word content of three grades of technical parameter items equally to the retouching operation of secondary classification count parameter item, therefore deletion or retouching operation need specific personnel to finish, and provide necessary warning function by system.
The management of plant capacity calculation template or efficiency calculation template is identical with the management of technical parameter template, all be according to certain form, according to functional requirement separately, with information configuration on the suitable device class, when being carried out energy or efficiency calculation, apparatus body or equipment collection call template, and the data of system data platform are inserted in the template calculate, result of calculation is inserted the record of template as this equipment or equipment collection.The data of record can deposit historical data base in, use in order to analyzing.
Give an example 2: the information creation method of maintenance knowledge table
Maintenance knowledge table is to sum up the knowledge representation that is used for the remover apparatus fault of coming out in overhaul of the equipments or long-term use, comprises phenomenon, generation reason and the method for removing of equipment fault.Can instruct the equipment fault reparation by the maintenance knowledge table in the system of consulting.In maintenance process, there has been new knowledge can add in the existing knowledge table, can have corrected knowledge wrong or that be weak.
Accompanying drawing 9 is seen in the management of maintenance knowledge table.Therefore operation to the knowledge table at first will be tabulated to device class by browsing the mode of checking, each grade classification can have the knowledge table of oneself, carries out can the knowledge table of classification being added after the device class tabulation, deletion, retouching operation.The editor back is kept at the content of revising in the classificating knowledge tables at different levels by " preservation " function.Therefore edit operation can not will be distinguished inheriting the knowledge table with the corresponding levels that comes inheriting next knowledge table handling.The knowledge table can be concluded on different equipment class, so the content of knowledge table can move in the device class rank of different stage, is convenient to attended operation.When using the knowledge table,, the knowledge table of all kinds of existence is listed in the lump according to the subordinate relation of equipment class.
Device file information is similar to the management of maintenance knowledge table.Device file can be recorded on equipment classification at different levels and the apparatus body, can list relative All Files according to device numbering during use.
The data structure of equipment class information is seen 401 of accompanying drawing 3.
Give an example 3: the method for building up of energy efficiency of equipment record
The energy efficiency of equipment historical data is the apparatus body attribute, can obtain device numbering by the inquiry of equipment essential information, and then can inquire the efficiency object, and this is made up of one or more equipment liking because of efficiency.The calculating of efficiency object is to finish in special efficiency computing system according to the efficiency calculation template, the result of calculation of energy efficiency of equipment object deposits historical data base in, just can obtain the information of required time section by device numbering during the efficiency data of analysis and consult equipment.
The method for building up of 4 energy object record is similar to the efficiency record for example.An energy object can comprise one or more equipment, the input/output medium of energy object is unified numbering in system, in system, just can calculate like this and carry out modelling medium, and then with the plant capacity computation modelization, process data is inserted template, just can calculate thermodynamic functions such as enthalpy, entropy according to computation model.The energy parameter template can be used as the equipment class attribute and manages.
The result of energy object can deposit in according to user's definition in the historical data base, with the usefulness of analyzing.
By the above general expression that equipment class information and apparatus body information have been described of giving an example, deeper explanation is not in declared range of the present invention, as efficiency computational methods, energy method computations etc.
The data structure of plant capacity object record storage is seen 501 of Fig. 4.
The foundation of information such as other equipment class information and apparatus body information such as spot check table, fitment material information, spot check record, idagnostic logout, maintenance record, output record and top example are similar, information all is to carry out integratedly as the attribute of equipment class or apparatus body by certain form, and the user can operate, check all kinds of integrated information by device numbering.
Should be pointed out that the above embodiment can make those skilled in the art more fully understand the invention, but do not limit the present invention in any way creation.Therefore, although this specification and embodiment have been described in detail to the invention,, it will be appreciated by those skilled in the art that still and can make amendment or be equal to replacement the invention; And all do not break away from the technical scheme and the improvement thereof of the spirit and scope of the invention, and it all is encompassed in the middle of the protection range of the invention patent.
Claims (13)
1. an equipment of industrial product information integration method is characterized in that, comprises following content:
1) apparatus for establishing class, described equipment class comprises some grades of device classes, and first incidence relation of apparatus for establishing body and equipment class; Described apparatus body comprises the facility inventory or the device numbering of the concrete equipment of industrial product of needs management;
2) apparatus for establishing category information is included on the basis of device class, and each grade device class is set up some grades of device class information that adapt with rank, and second incidence relation of apparatus for establishing classification and device class information;
3) set up and apparatus body self corresponding equipment ontology information, and the 3rd incidence relation of apparatus for establishing body and apparatus body information;
4) obtain apparatus body information according to apparatus body by the 3rd incidence relation; Obtain the equipment class information of this apparatus body place classification by first incidence relation and second incidence relation according to apparatus body;
5) the equipment class information with apparatus body information and its place classification offers the user with rights of using as facility information jointly, perhaps equipment component information is offered the user with part rights of using; Described facility information comprises apparatus body information, production information and energy information.
2. equipment of industrial product information integration method according to claim 1, it is characterized in that, described some grades of device classes comprise highest device class, described highest device class is arranged in highest device class item sequence according to functions of the equipments effect, industry characteristic, industrial production character and/or process attribute, under each highest device class item, set up second advanced device class item sequence, be established to and the apparatus body direct correlation by level successively.
3. equipment of industrial product information integration method according to claim 2, it is characterized in that, described second advanced device class item sequence identifier is the Device-General class name, its next stage identifies technical pattern item sequence under each Device-General class name, next stage identifies the specifications and models sequence under each technical pattern item again.
4. equipment of industrial product information integration method according to claim 3 is characterized in that, described highest device class item does not allow to be edited, and described second advanced device class item allows to be edited, and described editor comprises interpolation, modification, deletion; The device class of described sign specifications and models sequence is and the final stage device classification of apparatus body direct correlation that described specifications and models are consistent with the specifications and models of apparatus body.
5. equipment of industrial product information integration method according to claim 1 is characterized in that, described apparatus body information comprises equipment essential information, supporting paper, technical parameter and maintenance record; The equipment essential information has write down device numbering, device name, specifications and models, equipment item number, is the basis of retrieval and record production information and energy information; The equipment and technology reference record static parameter that provides when dispatching from the factory of equipment, be used for efficiency calculation and economical operation and judge; Maintenance record then writes down and keeps in repair relevant information, utilizes these information can form the maintenance knowledge base, for the formulation of maintenance scheduling provides reference; Supporting paper comprises files such as equipment availability guiding book, specification, operating guidance, is used to use and keep in repair reference.
6. equipment of industrial product information integration method according to claim 5, it is characterized in that, the recorded information of described apparatus body information is also integrated production and energy aspect, these recorded informations comprise efficiency record, energy object record, the production object record of apparatus body, the content of spot check outcome record, produced by special system, described special system comprises point detection system, diagnostic system, energy monitor system etc.
7. equipment of industrial product information integration method according to claim 1, it is characterized in that, described energy information comprises energy monitor message and energy spectrometer record, described energy monitor message comprises thermodynamic function model, efficiency parameters model, energy flow medium information, is used for energy calculating and demonstration; Described energy spectrometer record comprises energy indexes and the device efficiency record that is used for thermodynamic analysis, and described energy indexes refers to capacity usage ratio, energy discharge rate, energy recovery rate and energy output rating; Described production information comprises output monitoring record and output and quality analytic record, and described output monitoring record comprises equipment material flow medium information and material flow flow information; Described output and quality analytic record comprises the product accounting relevant information of input and output rate, load factor and product quality qualification rate.
8. according to the described equipment of industrial product information integration method of one of claim 1 to 7, it is characterized in that, described equipment class information comprises technical parameter template, energy computation model, efficiency calculation model, maintenance knowledge table, equipment point-detecting table, fitment material table, device file data, is used to provide the table style and the template of equipment records information; Each grade equipment class information can be concluded between rank and set up and inherit and use; It is exactly that device class interior identical facility informations at different levels are reduced upper level equipment class information that described conclusion is set up; Described succession use be exactly when the query facility ontology information information that equipment is of all categories all list.
9. equipment of industrial product information integration method according to claim 8, it is characterized in that, described apparatus body information can merge with the equipment class information of this apparatus body place classification, the method of described merging is at first to carry out association by specifications and models, then according to the associated record between the device class successively to previous stage equipment class index, initial classification up to device class, then the equipment class information that retrieves is merged tabulation, this tabulation is as the apparatus body information after merging.
10. equipment of industrial product information integration method according to claim 1, it is characterized in that, the data structure of described apparatus for establishing classification comprises equipment class data structure and apparatus body data structure, described equipment class data structure definition inclusion relation and the title between the classification, comprise equipment class numbering, equipment class title and equipment parent numbering; Described apparatus body data structure definition the essential information of apparatus body, comprise device numbering, device name, specifications and models and equipment item number, apparatus body and equipment class are set up first incidence relation by specifications and models.
11. equipment of industrial product information integration method according to claim 1, it is characterized in that, the data structure of described apparatus for establishing information classification comprises equipment class information data structure and apparatus body information data structure, described equipment class information data structure, comprise equipment class numbering, equipment class information type and category information form, equipment class information is set up second incidence relation by the equipment class numbering with equipment class; Described apparatus body information data structure comprises device numbering, apparatus body information type and apparatus body information table, and apparatus body information is set up the 3rd incidence relation by device numbering and apparatus body; Template class or form category information in described equipment class information type and the apparatus body information type carry out mark with natural number.
12. equipment of industrial product information integration method according to claim 1, it is characterized in that, the data structure of described energy information and production information is to comprise the energy object of one or more apparatus bodies and the data structure of producing object, described energy object data structure and produce the object data structure and all comprise device numbering collection field, by the device numbering collection with apparatus body and energy object and production object association.
13. equipment of industrial product information integrated system, it is characterized in that, comprise system data platform, real-time data base, relational database, data processing server, WEB server and client side, described system data platform connects real-time data base and relational database respectively, real-time data base is connected data processing server and WEB server simultaneously with relational database, and data processing server is connected with client with the WEB server simultaneously; Described system data platform is used for collecting energy data, production process data and device data, described data comprise data and other data by special system's generation of on-the-spot real time data, collection regularly or typing in batches, and described special system comprises point detection system, diagnostic system, energy monitor system; Described real-time data base and relational database are stored real time data and historical data respectively; Described data processing server is used for calculating, analyze, optimizing the data of relational database and real-time data base, and result offers the WEB server and uses; Described WEB server is used to provide WEB service; Described client provides man-machine interface to the user, and the user checks WEB server information releasing according to System Privileges.
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