CN102142303B - Method for lacquering large-sized enamelled CCA (copper clad aluminum) wires - Google Patents
Method for lacquering large-sized enamelled CCA (copper clad aluminum) wires Download PDFInfo
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- CN102142303B CN102142303B CN 201010546440 CN201010546440A CN102142303B CN 102142303 B CN102142303 B CN 102142303B CN 201010546440 CN201010546440 CN 201010546440 CN 201010546440 A CN201010546440 A CN 201010546440A CN 102142303 B CN102142303 B CN 102142303B
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- clad aluminum
- aluminum conductor
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Abstract
The invention discloses a method for lacquering large-sized enamelled CCA (copper clad aluminum) wires. The method comprises the following steps: pulling out CCA wires subjected to drawing; sequentially carrying out annealing, lacquering, baking and cooling treatment on the CCA wires; and winding up the CCA wires, wherein in the step of pulling out CCA wires, two coils of CCA wires which are continuously operated are connected to be a continuous wire by using a connecting process, and the step of pulling out CCA wires is characterized in that the connecting process is implemented by using a hydraulic connecting device. By using the method disclosed by the invention, the problem of difficult connection existing in the processes of pulling out and lacquering CCA wires can be solved effectively.
Description
Technical field
The present invention relates to lackering method, specially refer to the lackering method of large size copper alclad line.
Background technology
Enamelled wire is a principal item of winding wire, is comprised of conductor and two ones of insulating barriers, and bare wire forms through repeatedly painting, curing behind annealing softening again.Namely meet standard-required but produce, satisfy again the product of customer requirement and be not easy, it is subjected to raw material quality, technological parameter, production equipment, the factor affecting such as environment, therefore, the mass property of various enamelled wires is different, but all possesses mechanical performance, chemical property, electrical property, hot property four large performances.
Copper-in-aluminum enameled wire is comparatively commonly use in the enamelled wire a kind of.Copper-in-aluminum enameled wire is to adopt copper clad aluminum material to make the Novel electromagnetic wire of inner wire, and its characteristic combines the good electric conductivity of copper and the lightweight advantage of aluminium between copper aluminium.
The present extensive use of copper-in-aluminum enameled wire field is in high frequency transformer, common transformer, inductance, and solenoid, motor comprise the higher fields such as motor of environmental requirement such as family expenses motor, various micromachine and compressor.But because the narrow-mindedness of himself can not be adopted by high-power transformer usually.
The copper-in-aluminum enameled wire of large specification is applicable to high-power transformer, but large size copper alclad enamelled wire radius is thicker, and resistivity is less, and in the lacquer process, because radius is thicker, joint is difficult to control thereon, is easy to produce broken string.
Summary of the invention
For the problems referred to above, main purpose of the present invention provides a kind of lackering method of large size copper alclad enamelled wire, can be convenient to continuous operation and be carried out the joint operation by two dish copper-clad aluminum conductors.
In order to solve an above-mentioned difficult problem, the scheme that the present invention takes is: the lackering method of large size copper alclad enamelled wire, comprise the copper-clad aluminum conductor that involves after the drawing, then do successively to anneal, paint, cure, cooling processing, until take-up, in involving the step of copper-clad aluminum conductor, operated two dish copper-clad aluminum conductors join into continuous line through joint technique continuously, and joint technique is finished by the hydraulic joint device operation.
Further, the step that involves copper-clad aluminum conductor adopts traction drive automatically to finish.
Further, the temperature of annealing is 450-480 degree centigrade.
Further, the japanning step comprises that being coated with first thickness is 0.02mm heat-resistant polyester material, and being coated with thickness is the 0.10mm polyester imines again.
Further, the japanning step adopts the mold painting mode, and mold painting is finished by the instrument that comprises lacquer case, lacquer pump and the groove consistent with the copper-clad aluminum conductor shape.
Further, mold painting comprises and is coated with first the hot polymerization ester material one, is coated with nine road polyester imines again.
Further, the japanning step adopts felt japanning mode, and the felt japanning is finished by the instrument that comprises lacquer stove, felt paint roller.
Further, baking step adopts baker to carry out, and the inlet temperature of baker is 190-210 degree centigrade, and the baker central temperature is 310-330 degree centigrade, and the baker outlet temperature is 450-470 degree centigrade.
Further, the temperature that cooling is adopted to copper-clad aluminum conductor is 40-60 degree centigrade.
The present invention adopts above method, has solved copper-in-aluminum enameled wire japanning distraction step center tap hard problem.
Embodiment
The copper-in-aluminum enameled wire of large specification, it comprises heart yearn and the enamelled coating that is positioned at the heart yearn outside, and the enamelled coating layer envelopes described heart yearn, and heart yearn comprises the aluminium core and envelopes the copper layer of aluminium core that the diameter of heart yearn is 3.000-5.000mm.The weight of copper layer accounts for the 30%-40% of described heart yearn weight.Enamelled coating comprises the ground floor enamelled coating and envelopes the second layer enamelled coating of ground floor enamelled coating.Ground floor enamelled coating material is the heat-resistant polyester material, and its thickness is 0.02mm.Second layer enamelled coating material is polyester imines, and its thickness is 0.10mm.
The core line diameter of the copper-in-aluminum enameled wire of large specification is 3.000-5.000mm, and resistivity is at normal temperatures less than or equal to 0.0257 Ω mm
2/ m, thermal shock (temperature: 200 ℃, extend 25%, time 30min) enamelled coating does not ftracture anti-solvent: the hardness of paint film should be not less than " H " after soaking in standard solvent, and minimum break-down voltage (room temperature) is 2800V.
A kind of lackering method of large size copper alclad enamelled wire, comprise the copper-clad aluminum conductor that involves after the drawing, then do successively to anneal, paint, cure, cooling processing, until take-up, in involving the step of copper-clad aluminum conductor, operated two dish copper-clad aluminum conductors join into continuous line through joint technique continuously, and joint technique is finished by the hydraulic joint device operation.
After detecting the first dish copper-clad aluminum conductor and involving soon fully, hydraulic joint device is according to the linear velocity of traction automatics traction copper-clad aluminum conductor, calculate the first rosette copper alclad lineman and do the last time, according to hydraulic joint device operation element state required time, automatically move hydraulic joint device, the initial the end of a thread of the second dish copper-clad aluminum conductor is connected on termination the end of a thread of the first dish copper-clad aluminum conductor, and whole process is finished a joint operation.
The temperature of annealing is 450-480 degree centigrade.
The japanning step comprises that being coated with first thickness is 0.02mm heat-resistant polyester material, and being coated with thickness is the 0.10mm polyester imines again.Japanning can be selected two modes, and a kind of is mold painting, and another is the felt japanning.
The japanning step adopts the mold painting mode, and mold painting is finished by the instrument that comprises lacquer case, lacquer pump and the groove consistent with the copper-clad aluminum conductor shape.Mold painting comprises and is coated with first the hot polymerization ester material one, is coated with nine road polyester imines again.
The japanning step adopts felt japanning mode, and the felt japanning is finished by the instrument that comprises lacquer stove, felt paint roller.
Baking step adopts baker to carry out, and the inlet temperature of baker is 190-210 degree centigrade, and the baker central temperature is 310-330 degree centigrade, and the baker outlet temperature is 450-470 degree centigrade.
The temperature that cooling is adopted to copper-clad aluminum conductor is 40-60 degree centigrade.
Above-described embodiment only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the personage who is familiar with technique can understand content of the present invention and according to this enforcement, can not limit protection scope of the present invention with this.All equivalences that Spirit Essence is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (8)
1. the lackering method of a large size copper alclad enamelled wire, comprise the copper-clad aluminum conductor that involves after the drawing, then anneal successively, japanning, cure, cooling processing, until take-up, in involving the step of copper-clad aluminum conductor, operated two dish copper-clad aluminum conductors join into continuous line through joint technique continuously, the core line diameter of the copper-in-aluminum enameled wire of large specification is 3.000-5.000mm, it is characterized in that: described joint technique is finished by the hydraulic joint device operation, the step that involves copper-clad aluminum conductor adopts traction drive automatically to finish, after detecting the first dish copper-clad aluminum conductor and involving soon fully, hydraulic joint device is according to the linear velocity of traction drive traction copper-clad aluminum conductor, calculate the first rosette copper alclad lineman and do the last time, according to hydraulic joint device operation element state required time, automatically the operation hydraulic joint device is connected on the initial the end of a thread of the second dish copper-clad aluminum conductor on termination the end of a thread of the first dish copper-clad aluminum conductor.
2. the lackering method of large size copper alclad line as claimed in claim 1, it is characterized in that: the temperature of annealing is 450-480 degree centigrade.
3. the lackering method of large size copper alclad line as claimed in claim 1 is characterized by: the japanning step comprises that being coated with first thickness is 0.02mm heat-resistant polyester material, and being coated with thickness is the 0.10mm polyester imines again.
4. such as the lackering method of claim 1 or 3 described large size copper alclad lines, it is characterized in that: the japanning step adopts the mold painting mode, and described mold painting is finished by the instrument that comprises lacquer case, lacquer pump and the groove consistent with the copper-clad aluminum conductor shape.
5. the lackering method of large size copper alclad line as claimed in claim 4 is characterized by: described mold painting comprises and is coated with first the hot polymerization ester material one, is coated with nine road polyester imines again.
6. the lackering method of large size copper alclad line as claimed in claim 1 is characterized in that: described japanning step adopts felt japanning mode, and described felt japanning is finished by the instrument that comprises lacquer stove, felt paint roller.
7. the lackering method of large size copper alclad line as claimed in claim 1, it is characterized in that: described baking step adopts baker to carry out, the inlet temperature of baker is 190-210 degree centigrade, and the baker central temperature is 310-330 degree centigrade, and the baker outlet temperature is 450-470 degree centigrade.
8. the lackering method of large size copper alclad line as claimed in claim 1 is characterized in that: the temperature that cooling is adopted to copper-clad aluminum conductor is 40-60 degree centigrade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010546440 CN102142303B (en) | 2010-11-12 | 2010-11-12 | Method for lacquering large-sized enamelled CCA (copper clad aluminum) wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010546440 CN102142303B (en) | 2010-11-12 | 2010-11-12 | Method for lacquering large-sized enamelled CCA (copper clad aluminum) wires |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102142303A CN102142303A (en) | 2011-08-03 |
| CN102142303B true CN102142303B (en) | 2013-01-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010546440 Active CN102142303B (en) | 2010-11-12 | 2010-11-12 | Method for lacquering large-sized enamelled CCA (copper clad aluminum) wires |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2342478Y (en) * | 1998-04-17 | 1999-10-06 | 湖南省长沙电业局 | Power conductor hydraulic joint |
| CN2529358Y (en) * | 2001-12-27 | 2003-01-01 | 无锡梅达电工有限公司 | Stepped-wheel wiredrawing coiling machine for enamel-covered wire |
| CN201149780Y (en) * | 2007-12-06 | 2008-11-12 | 珠海格力电器股份有限公司 | Varnished wire |
| CN201315195Y (en) * | 2008-12-18 | 2009-09-23 | 保定天威集团有限公司 | Vertical wire accumulator |
| CN201475539U (en) * | 2009-08-25 | 2010-05-19 | 郑益锋 | Hydraulic joint device |
-
2010
- 2010-11-12 CN CN 201010546440 patent/CN102142303B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2342478Y (en) * | 1998-04-17 | 1999-10-06 | 湖南省长沙电业局 | Power conductor hydraulic joint |
| CN2529358Y (en) * | 2001-12-27 | 2003-01-01 | 无锡梅达电工有限公司 | Stepped-wheel wiredrawing coiling machine for enamel-covered wire |
| CN201149780Y (en) * | 2007-12-06 | 2008-11-12 | 珠海格力电器股份有限公司 | Varnished wire |
| CN201315195Y (en) * | 2008-12-18 | 2009-09-23 | 保定天威集团有限公司 | Vertical wire accumulator |
| CN201475539U (en) * | 2009-08-25 | 2010-05-19 | 郑益锋 | Hydraulic joint device |
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| Publication number | Publication date |
|---|---|
| CN102142303A (en) | 2011-08-03 |
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Address after: 215234 Tianwan Industrial Zone, seven Town, Jiangsu, Wujiang Patentee after: WUJIANG SHENZHOU BIMETALLIC CABLE CO., LTD. Address before: 215234 Tianwan Industrial Zone, seven Town, Jiangsu, Wujiang Patentee before: Wujiang Shenzhou Bimetal Cable Co., Ltd. |