CN102139737B - Electric wheel hub unit - Google Patents

Electric wheel hub unit Download PDF

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Publication number
CN102139737B
CN102139737B CN201110037240.5A CN201110037240A CN102139737B CN 102139737 B CN102139737 B CN 102139737B CN 201110037240 A CN201110037240 A CN 201110037240A CN 102139737 B CN102139737 B CN 102139737B
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CN
China
Prior art keywords
mentioned
wheel hub
hub
motor
motor housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201110037240.5A
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Chinese (zh)
Other versions
CN102139737A (en
Inventor
深作良范
岩濑将人
大久保里美
中村慧
新條达俊
野口广康
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Nidec Copal Corp
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Nidec Copal Corp
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Publication date
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Publication of CN102139737A publication Critical patent/CN102139737A/en
Application granted granted Critical
Publication of CN102139737B publication Critical patent/CN102139737B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

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  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Motor Or Generator Frames (AREA)

Abstract

The invention provides an electric wheel hub unit which both maintains radiating effect and enables easy maximization of bearing parts. In the electric wheel hub unit (1), a first resin mold part (M1) sealing a stator (13) is pressed on a motor housing (10); a second resin mold part (M2) sealing a circuit substrate (7) is also pressed on the motor housing (10); and a second bearing part (31) exposed outside is abutted against the motor housing (10). Therefore, heat generated in the stator (13) is transmitted to the motor housing (10) through the first resin mold part (M1), and heat generated by electronic components on the circuit substrate (7) is transmitted to the motor housing (10) through the second resin mold part (M2). Additionally, heat collected in the motor housing (10) is transmitted to the second bearing part (31) and is diffused outwards. The electric wheel hub (1) with such a structure enables easy maximization of the second bearing part (31); and the larger the second bearing part is, the better the radiating effect is.

Description

Electric hub unit
Technical field
The present invention relates to a kind of for example, electric hub unit for battery-driven car (, Electrical Bicycle, electric assisted bicycle, walking assisting wheel etc.).
Background technology
In the past, about the technology in this kind of field, there is TOHKEMY 2009-12542 communique.The electric hub device of recording in this communique (electric hub unit) comprises the motor that rotates hub body freely with respect to hub spindle and make hub body rotation.An end in hub body is formed with peristome, the other end forms the cylindric of sealing, and motor is equipped in hub body, and motor case is exposed to outside from the peristome of hub body, stator is covered by the resin with insulativity and heat conductivity, and connects airtight in motor case across resin.And, between the peripheral part in the peristome of hub body at motor case, be equipped with bearing portion, be disposed on the S. A. between the hub spindle of left and right and be fixed with rotor, by S. A. and rotor, rotate in the lump, via sun and planet gear, hub body rotates.
[prior art document]
[patent documentation]
[patent documentation 1] TOHKEMY 2009-12542 communique
Yet, in above-mentioned electric hub device, the heat producing in the coil of stator can be by resin portion and from the exposed portions serve of motor case to outside bulk storage, but in order to make motor case be exposed to outside, between the peristome of hub body and the peripheral part of motor case, be equipped with bearing portion, so the inner diameter hole that must adopt bearing portion is large and then the bearing less with the difference of external diameter, and the rotation of this kind of bearing portion maintenance precision and endurance ability are lower.If improve rotation and keep precision and endurance ability, adopt large-scale bearing portion, must make electric hub device self maximize or complicated.Therefore, in this kind of electric hub device, exist be difficult in keep being produced by stator hot thermal diffusivity time bearing portion is maximized problem.
Summary of the invention
The object of the present invention is to provide a kind of electric hub unit that easily makes when keeping radiating effect bearing portion maximize.
Electric hub unit of the present invention, in the wheel hub being rotated, is built-in with motor part centered by the axis by axletree, and its technical essential is:
In wheel hub, comprise:
Motor part, it contains rotor and stator in motor shell;
Reducing gear portion, its rotation by rotor is conveyed to wheel hub after slowing down;
Circuit substrate, its rotation to rotor is controlled, and is disposed between motor shell and wheel hub; And
Bearing portion, its foreign steamer is fixed on hub side, and inside take turns and be fixed on axletree side, and rotate supporting wheel hub freely, and
On iron core, be wound with stator that coil forms by connecting airtight in the first resin die portion of the internal face of motor shell and sealing,
The circuit substrate with electronic component is by connecting airtight in the second resin die portion of the outside wall surface of motor shell and sealing,
The interior wheel that is exposed to outside bearing portion is connected to motor shell.
In this electric hub unit, the heat producing in stator is conveyed to motor shell via the first resin die portion, and the heat that the electronic component on circuit substrate produces is conveyed to motor shell via the second resin die portion.And the heat that concentrates on motor shell can be to outside bulk storage after being conveyed to bearing portion.The electric hub unit of this kind of formation easily makes bearing portion maximize, and, bearing portion is more maximized, more can improve radiating effect.Bearing portion keeps precision and endurance ability in order to improve rotation, the maximization in design aspect in the urgent need to making, if but adopt as the formation as the present invention, can reach by the maximization of bearing portion the raising of radiating effect and the rotational stabilization of wheel hub simultaneously.And then, generally speaking, if improve the resistance to effect of heat of electronic component, can cause electronic component self to maximize, but in the present invention, because improving the thermal diffusivity of the electronic component on circuit substrate, even if so do not use the electronic component that resistance to effect of heat is higher also can, can realize miniaturization and the cost degradation of electronic component, its result, can realize the spacial downsizing of electronic component, and the spacial amplificationization that can realize motor part increases to the maximization of the motor part of object with power.
Again, be preferably the interior wheel in bearing portion, the distribution that is formed with the distribution insertion that makes line be connected in circuit substrate is extracted hole out.
Wheel hub in common electric hub unit, during most situation, be that the mode that wraps into motor part and reducing gear portion forms, and be rotated, therefore though in the extraction mode of distribution in the past, have to be designed to make axletree to connect, but when situation of the present invention, the distribution that can utilize the interior wheel of the bearing portion of maximization easily line to be connected in to circuit substrate is expelled to outside, there is bearing portion and more maximize, the easier remarkable result of the extraction of distribution.
According to the present invention, when keeping radiating effect, easily make bearing portion maximize.
Accompanying drawing explanation
Fig. 1 means the section-drawing of an example of electric hub unit of the present invention.
Fig. 2 is the decomposing section of the electric hub unit shown in Fig. 1.
Fig. 3 means the birds-eye view of sun and planet gear and dividing plate.
Fig. 4 means the section-drawing of other examples of electric hub unit of the present invention.
Fig. 5 means the lateral plan of an example of electric assisted bicycle.
Main element nomenclature
1,1A: electric hub unit
2: axletree
3: motor part
4: wheel hub
6: reducing gear portion (sun and planet gear)
7: circuit substrate
10: motor shell
11: iron core (core)
12: coil
13: stator
14: rotor
31: bearing portion
31a: foreign steamer
31b: interior wheel
34: distribution
35: distribution is extracted hole out
M1: the first resin die portion
M2: the second resin die portion
L: axis
The specific embodiment
Below, on one side the better example of electric hub unit of the present invention is elaborated with reference to graphic one side.
As shown in Figure 1, Figure 2 and shown in Fig. 5, electric hub unit 1 is for the wheel W of Electrical Bicycle, electric assisted bicycle, battery-operated motor cycle, electronlmobil etc.This electric hub unit 1 comprises that following each portion is as main constituent part: after the centre of gration of wheel W is fixed on the axletree 2 of framework F, the motor part 3 that axletree 2 connects, the wheel hub 4 being rotated centered by axletree 2, the output that makes motor part 3 is slowed down, is conveyed to the reducing gear portion 6 of wheel hub 4, the circuit substrate 7 that motor part 3 is controlled and rotates the pair of right and left bearing portion 30,31 of supporting wheel hub 4 freely with respect to axletree 2.And, in wheel hub 4, contain motor part 3, reducing gear portion 6 and circuit substrate 7.
Motor part 3 has the open motor shell 10 in one end in the axis L direction of axletree 2, and at motor shell 10 around, wheel hub 4 rotations, therefore make the periphery wall 10b of motor shell 10 leave wheel hub 4.In this motor shell 10, be included in the stator 13 that the coil 12 of reeling on the core 11 consisting of iron core forms, and with respect to the rotor 14 of stator 13 rotations.Stator 13 has by utilization the first M1 of resin die portion that the resin of electric insulating quality and elastic force forms and seals, and the outer peripheral face of the stator 13 that resin cast forms connects airtight in the internal face of the periphery wall 10b cylindraceous of motor shell 10 and discoideus end wall 10c.Rotor 14 comprises: be positioned at than the magnet cylindraceous 16 of stator 13 inner sides, even and if Jie is loaded between magnet 16 and axletree 2 and motor part 3 is pinned the slide control mechanism 17 that also can carry out the rotation of wheel hub 4 electrically.
An end in the axis L of motor shell 10 direction, is formed with the peristome 10a of the ring-type centered by axis L.This peristome 10a across and the flat end of motor shell 10 roughly all and form, and in peristome 10a, dispose the sun and planet gear 6 as reducing gear portion.And, in the other end of motor shell 10, be formed with end wall 10c and jut 10d and be fixed on axletree 2.
Sun and planet gear 6 comprises: sun gear 21, its part as rotor 14 and form and in the position of peristome 10a in surrounding's rotation of axletree 2; Inner gear 22, its position in peristome 10a is formed at the end of the periphery wall 10b of motor shell 10; And four planetary wheels 23, its axle such as grade is supported in the wheel hub 4 playing a role as carrier, and is disposed between sun gear 21 and inner gear 22, and meshes (with reference to Fig. 3) with sun gear 21 and inner gear 22.And each planetary wheel 23 rotates the end that is installed on freely in the axis L of wheel hub 4 direction towards the interior side of wheel hub 4, to the outstanding axial region 26 of axis L direction via bearing 27.
In this kind of sun and planet gear 6, sun gear 21 rotates in the lump with rotor 14, and surrounding's planetary wheel 23 revolution in sun gear 21, rotate with this wheel hub 4, and the rotation of rotor 14 is conveyed to wheel hub 4 after slowing down.And, because sun and planet gear 6 is for partially flat, so can configure to block the mode of peristome 10a, contribute to the slimming of wheel hub 4.
The wheel hub 4 of drum type consists of the 4A of hub body portion of cup-shaped shape and the partially flat cap 4B that the open end 4a of the 4A of hub body portion is sealed.Under the state docking with the flange portion 4b that is formed at cap 4B in the flange portion 4e that makes to be formed at the 4A of hub body portion, by screw rod 28, the 4A of hub body portion and cap 4B is integrated.And, in the intersection of the 4A of hub body portion and cap 4B, be situated between the caulking gum 29 of ring-type is housed.
And then, in axis L direction, at the outstanding hole 4c of axletree that is formed at the end of the 4A of hub body portion, the clutch shaft bearing portion 30 consisting of antifriction-bearing box in order to the rotation with respect to axletree 2 of supporting wheel hub 4 is installed, the outstanding hole 4d of axletree being formed at the end of cap 4B, is provided with the second bearing portion 31 consisting of antifriction-bearing box in order to the rotation with respect to axletree 2 of supporting wheel hub 4.And, in an end of axletree 2, be screwed the first nut portion 32 that keeps clutch shaft bearing portion 30, the foreign steamer 30a of clutch shaft bearing portion 30 is connected to the 4A of hub body portion of wheel hub 4, the interior 30b of wheel of clutch shaft bearing portion 30 is connected to the first nut portion 32, with this, prevents coming off of clutch shaft bearing portion 30.Similarly, in the other end of axletree 2, the foreign steamer 31a that is screwed the second nut portion 33, the second bearing portions 31 that keep the second bearing portion 31 is connected to the cap 4B of wheel hub 4, the interior 31b of wheel of the second bearing portion 31 is connected to the second nut portion 33, with this, prevents coming off of the second bearing portion 31.
In the space that the end wall 10c by cap 4B, motor shell 10 and the second bearing portion 31 delimited, dispose discoideus circuit substrate 7, the circuit substrate 7 that electronic component is housed has by utilization the second M2 of resin die portion that the resin of electric insulating quality and elastic force forms and seals.The cap 4B of this second resin die M2 of portion and rotatable wheel hub 4 separates, and the end face M2a of the second M2 of resin die portion connects airtight in the outside wall surface of the end wall 10c of motor shell 10.And then, in the central opening 7a of circuit substrate 7 and the central opening M2c of the second M2 of resin die portion, be inserted with end wall 10c from motor shell 10 along axletree 2 and outstanding columned jut 10d, circuit substrate 7 is close to the end wall 10c of motor shell 10 and configuration abreast.And, the distribution 34 that line is connected in circuit substrate 7 connects the interior 31b of wheel of the second bearing portions 31 and is expelled to outside, and the distribution that is formed at the interior 31b of wheel of the second bearing portion 31 is extracted out and in hole 35, is filled with by being the leakproofing material 39 of the water-proofness that forms of identical material with the M1 of first and second resin die portion, M2.
The foreign steamer 31a of the second bearing portion 31 is fixed on wheel hub 4, inside take turns 31b and be fixed on axletree 2, and rotate supporting wheel hub 4 freely, long-pending the forming than the footpath directional profile of the jut 10d of motor shell 10 of footpath directional profile of this interior 31b of wheel amassed greatly, and by nut portion 33 end face 10e crimping towards jut 10d from axis L direction.Moreover, also can be in inserting other members between foreign steamer 31a and wheel hub 4 or between the interior 31b of wheel and axletree 2, but when this situation, these stop is essential.Again, the circumference M2b of the second M2 of resin die portion protrudes annularly in axis L direction, realizes the amplification of the second M2 of resin die portion, and realize the lifting of the heat radiation of electronic component with this.
In this electric hub unit 1, the first M1 of resin die portion and core 11 are crimped on the periphery wall 10b of motor shell 10, by the first M1 of resin die portion and the second M2 of resin die portion, sandwiched the end wall 10c of motor shell 10, the wall M2d that forms the central opening M2c of the second M2 of resin die portion is crimped on the side face of jut 10d, therefore the heat producing in stator 13 is conveyed to motor shell 10 via the first M1 of resin die portion, and the heat that the electronic component on circuit substrate 7 produces is conveyed to motor shell 10 via the second M2 of resin die portion.And the heat that concentrates on motor shell 10 can be to outside bulk storage after being conveyed to the interior 31b of wheel of the second bearing portion 31.The electric hub unit 1 of this kind of formation easily makes the second bearing portion 31 maximize, and even if motor shell 10 (motor 3) and circuit substrate 7 are completely by wheel hub 4 raising that also can realize heat radiation of surrounding, and, the second bearing portion 31 is more maximized, more can improve radiating effect.
The second bearing portion 31 keeps precision and endurance ability in order to improve rotation, in design aspect, be forced to the maximization that need to make, if but adopt as the formation as the present invention, can realize the raising of radiating effect and the rotational stabilization of wheel hub 4 by the maximization of the second bearing portion 31 simultaneously.And then, if generally speaking improve the resistance to effect of heat of electronic component, can cause electronic component self to maximize, but in the present invention, because improving the thermal diffusivity of the electronic component on circuit substrate 7, even if so do not use electronic component that resistance to effect of heat is higher also can, can realize miniaturization and the cost degradation of electronic component, its result, can realize the spacial downsizing of electronic component, and the spacial amplificationization that can realize motor part 3 increases to the maximization of the motor part 3 of object with power.
Again, wheel hub in common electric hub unit, during most situation, be that the mode that wraps into motor part and reducing gear portion forms, therefore and be rotated, though in the extraction mode of distribution in the past, have to be designed to make axletree to connect, but when situation of the present invention, the distribution 34 that can utilize the interior 31b of wheel of the second bearing portion 31 of maximization easily line to be connected in to circuit substrate 7 is expelled to outside, and the second bearing portion 31 more maximizes, and the extraction of distribution 34 is easier.Moreover this distribution 34 is extracted hole 35 by being formed at the slit 10f of jut 10d out from distribution and is exported to outside.
And then, in this electric hub unit 1, so that the mode that the rotor 14 in sun and planet gear (reducing gear portion) 6 and motor part 3 and stator 13 separate, discoideus dividing plate 36 with respect to axis L arranged perpendicular is disposed in motor shell 10 as another part, this dividing plate 36 is connected to the free end of the axial region 26 of support planetary gears 23, and fixes by being screwed in the screw rod 37 of the internal thread part 26a of axial region 26.The outer circumference end of dividing plate 36 is close to the periphery wall 10b of motor shell 10, and axletree 2 runs through the 36a of central opening portion of dividing plate 36, and makes sun gear 21 outstanding from the 36a of central opening portion.Again, screw rod 37 is for locking and be inserted into dividing plate 36 across packing ring 38.
By this dividing plate 36, reducing gear portion 6 is separated with rotor 14 and stator 13 in motor part 3, and by motor shell 10, reducing gear portion 6 is separated with circuit substrate 7.Again, because disposing reducing gear portion 6 in the peristome 10a in motor shell 10, so can be about wheel hub 4, shortening axis L direction is the length of vehicle-width direction, thereby can make wheel hub 4 slimmings.
In order to reach this slimming, reducing gear portion 6 is disposed in motor shell 10, result, reducing gear portion 6 approaches with rotor 14 and stator 13 in motor part 3, rotor 14 and stator 13 are easily subject to the impact of the abrasive power of gear 21,22,23, even if but the abrasive power of the gear 21,22,23 producing in reducing gear portion 6 disperses in the lump with the lubricant of coating reducing gear portion 6, by dividing plate 36, abrasive power is also difficult to be attached to rotor 14 and stator 13, can avoid the malrotation because of the caused motor part 3 of snapping in of abrasive power.And then circuit substrate 7 is away from the reducing gear portion 6 being disposed in motor shell 10, and be disposed at motor shell 10 outside, thereby the abrasive power of gear 21,22,23 extremely difficulty adhere to.And circuit substrate 7 separates with coil 12 by motor shell 10, the heat being produced by coil 12 is difficult to be conveyed to circuit substrate 7 by motor shell 10, can prevent the life-span minimizing of the electronic component on circuit substrate 7 or the mistake start of electronic component.
And, by effectively utilizing the axial region 26 of the rotation of support planetary gears 23, can utilize screw rod 37 to make dividing plate 36 fixing simply.And if dividing plate 36 is fixed on to wheel hub 4,, when motor part 3 being installed on to wheel hub 4 when interior, planetary wheel 23 can not fall, thereby the workability while motor part 3 being assembled in the hub body 4A of wheel hub 4 can become good.When the decomposition cleaning of the inside of electric hub unit 1, by the employing of screw rod 37, can easily dividing plate 36 be unloaded again.Moreover dividing plate 36 also can be fixed on by welding or ca(u)lk etc. the free end of axial region 26.
The present invention is not limited to above-mentioned example.For example, as shown in Figure 4, in other electric hub units 1A, in the back side of circuit substrate 7, (face of opposition side of the face of electronic component is housed), be crimped with the heating panel 25 of the ring-type being formed by non-conductive metals such as aluminium, and this heating panel 25 is crimped on the outside wall surface of the end wall 10c of motor shell 10.By the employing of this heating panel 25, make thermal capacitance that the electronic component on circuit substrate 7 produces easily be conveyed to the end wall 10c of motor shell 10.

Claims (2)

1. an electric hub unit, in its wheel hub being rotated centered by the axis by axletree, is built-in with motor part, it is characterized in that:
In above-mentioned wheel hub, comprise:
Said motor portion, it contains rotor and stator in motor shell;
Reducing gear portion, its rotation by above-mentioned rotor is conveyed to above-mentioned wheel hub after slowing down;
Circuit substrate, its rotation to above-mentioned rotor is controlled, and is disposed between said motor housing and above-mentioned wheel hub; And
Bearing portion, its foreign steamer is fixed on above-mentioned hub side, and inside take turns and be fixed on above-mentioned axletree side, and rotate and support freely above-mentioned wheel hub, and
On iron core, be wound with said stator that coil forms by connecting airtight in the first resin die portion of the internal face of said motor housing and sealing,
The foregoing circuit substrate with electronic component is by connecting airtight in the second resin die portion of the outside wall surface of said motor housing and sealing,
Above-mentioned interior wheel that is exposed to outside above-mentioned bearing portion is connected to said motor housing.
2. electric hub unit according to claim 1, is characterized in that:
In above-mentioned interior wheel of above-mentioned bearing portion, the distribution that is formed with the distribution insertion that makes line be connected in foregoing circuit substrate is extracted hole out.
CN201110037240.5A 2010-01-29 2011-01-28 Electric wheel hub unit Expired - Fee Related CN102139737B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2010-018410 2010-01-29
JP2010018410A JP4856253B2 (en) 2010-01-29 2010-01-29 Electric hub unit

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CN102139737A CN102139737A (en) 2011-08-03
CN102139737B true CN102139737B (en) 2014-11-12

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CN2011200374181U Expired - Lifetime CN201999164U (en) 2010-01-29 2011-01-28 Electric wheel hub unit
CN201110037240.5A Expired - Fee Related CN102139737B (en) 2010-01-29 2011-01-28 Electric wheel hub unit

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JP4856253B2 (en) * 2010-01-29 2012-01-18 日本電産コパル株式会社 Electric hub unit
JP5185360B2 (en) * 2010-12-24 2013-04-17 株式会社シマノ Bicycle hub with built-in motor
EP2562072B1 (en) * 2011-08-25 2015-03-04 Maxon Motor AG Electric wheel hub drive for a vehicle, in particular for a bicycle
JP6179704B2 (en) * 2012-12-13 2017-08-16 パナソニックIpマネジメント株式会社 Electric hub device and electric bicycle
CN104755367B (en) * 2012-12-05 2018-01-09 松下知识产权经营株式会社 It is electronic to use hub unit and electric bicycle
JP6179703B2 (en) * 2012-12-05 2017-08-16 パナソニックIpマネジメント株式会社 Electric hub device and electric bicycle
JP2014118087A (en) * 2012-12-19 2014-06-30 Panasonic Corp Electric hub device and electric bicycle
CN103166401B (en) * 2013-03-01 2016-03-09 武汉华创新源电气有限公司 A kind of electric power wheel self-discharging vehicle traction motor
CN103475151B (en) * 2013-08-28 2016-07-06 淄博京科电气有限公司 It is with coaxial planetary switched reluctance machines
JP6639132B2 (en) * 2014-07-17 2020-02-05 ジェジアン サンホア クライメット アンド アプライアンス コントロールズ グループ カンパニー リミテッド Electric motor stator, electric motor, circulation pump, pump transport device, and method of forming electric motor stator
TWI535152B (en) * 2015-02-09 2016-05-21 建準電機工業股份有限公司 Motor
JP7088767B2 (en) * 2018-07-23 2022-06-21 住友重機械工業株式会社 Eccentric swing type speed reducer
JP7292956B2 (en) * 2019-04-26 2023-06-19 株式会社シマノ Drive unit for human powered vehicle
CN112104154B (en) * 2020-09-10 2022-12-27 宁波菲尔格机电科技有限公司 Intelligent tubular motor based on Internet of things
EP4299429A1 (en) * 2021-02-26 2024-01-03 Lancor 2000, S.Coop. Geared motor system for electric bicycles
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TW201130710A (en) 2011-09-16
CN201999164U (en) 2011-10-05
CN102139737A (en) 2011-08-03
JP4856253B2 (en) 2012-01-18
JP2011160516A (en) 2011-08-18

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Granted publication date: 20141112

Termination date: 20200128