Processing car seat mop flatten the forming and punching mould
Technical field
The present invention relates to the formation of tubes technical field of mold, what be specially processing car seat mop flattens the forming and punching mould.
Background technology
A kind of car seat holder crust pipe, its structure is seen accompanying drawing 1, it is a cylinder structure, the moulding complexity, punching 42 after pipe shaft has two places symmetry vertical direction to flatten, both ends level flatten 43, need to flatten at twice with two secondary moulds in the past, repeatedly the location easily produces position error, machining accuracy is low, and workman's manipulation strength is big, and working (machining) efficiency is low.In addition, because the fitting structure complexity, the workpiece outward appearance was difficult to distinguish when pipe fitting was put into moulds of industrial equipment after carrying out bending, easily caused the workpiece mistake to put and the damage of mould and scrapping of workpiece when causing punching press, increased production cost.
Summary of the invention
At the problems referred to above, the invention provides the mould of flattening of processing car seat mop, its needs use a pair to flatten mould, and two places flatten the punching moulding simultaneously, can effectively improve positioning accuracy, and improve machining accuracy, improve working (machining) efficiency; It can effectively reduce the maintenance expense of mould, reduces the workpiece scrappage, reduces production costs.
Its technical scheme is such, it comprises cope match-plate pattern and lower bolster, described cope match-plate pattern and lower bolster outside portion are equipped with parallels and lower padding iron respectively, the corresponding respectively independent guide pillar guide pin bushing structure of rolling that is equipped with of four jiaos of ends of described cope match-plate pattern and lower bolster, it is characterized in that: it comprises that also pipe shaft is flattened the punching module and module is flattened in the end, described pipe shaft is flattened module and end and is flattened module and include two covers, described two cover pipe shafts are flattened the punching module and are arranged in described lower bolster along lateral symmetry, described two cover ends are flattened module and longitudinally are installed on described two cover pipe shafts respectively and flatten the upside of punching module, and described lower bolster longitudinal center lower end is equipped with the pipe fitting location structure.
It is further characterized in that: described two cover pipe shafts are flattened between the punching module and are separated spacing by block in the middle of installing; Described pipe shaft is flattened module and is comprised molding concave die and forming convax mould; Described molding concave die laterally is installed on outside slide block by the edge cover, and described outside slide block is installed on outside slide, and described outside slide is installed on described lower bolster; Described forming convax mould is installed on inboard slide block, and described inboard slide block is installed on inboard slide, and described inboard slide is installed on described lower bolster; In the described inboard slide block small slide block is installed, in the described small slide block pierce punch is installed; Described pierce punch passes described forming convax mould centre bore; Separate spacing by block between described outside slide and the inboard slide; Described cope match-plate pattern is equipped with tiltedly to be carved; Described tiltedly carving comprises that both side ends is tiltedly carved with the centre and tiltedly carves; On the described lower bolster, two cover pipe shafts flatten punching module lateral outer side and are separately installed with baffle fixed structure; Described baffle fixed structure comprises baffle plate, and described baffle plate is installed on described lower bolster, and described baffle plate installed inside has small raft, and the described baffle plate outside is equipped with the bottom and tiltedly carves; The outside slide block that described pipe shaft is flattened the punching module is tiltedly carved by pull bar with described baffle plate, bottom and is connected; Described small raft medial surface cooperates with the lateral surface that tiltedly carve the end, plays accurate guide effect when matched moulds; The inboard inclined-plane that tiltedly carve described end cooperates with the outer inclined-plane of outside slide block, and the inclined-plane, both sides that tiltedly carve described centre cooperates with the outer inclined-plane of described inboard slide block;
Described end is flattened module and is comprised and flatten die and re-packing; The described die of flattening is installed on base, and described base is installed on lower bolster by lower bolster; The ingot-shaped jacking block is installed in the described base; The described die of flattening has two longitudinal holes, wherein in the Nei Ce described longitudinal hole die plate insert is installed; Described re-packing is provided with two; Described two re-pack and are installed on the fixed head that re-packs; The described fixed head that re-packs is installed on described cope match-plate pattern by upper padding plate; During matched moulds, in two longitudinal holes of described two described die plate inserts of insertion that re-pack;
Described pipe fitting location structure comprises pipe shaft locating piece and terminal locating support; Described pipe shaft locating piece is provided with two, its respectively symmetry be installed on described two cover pipe shafts and flatten vertical downside of punching module; Described terminal locating support is installed on described lower bolster longitudinal center lower side, described terminal locating support comprises gripper shoe, described gripper shoe medial end is installed on back-up block, and the outboard end of described gripper shoe is equipped with the described back-up block of end locating piece and is installed on described lower bolster.
It further is characterised in that: it also comprises the mistake proofing induction installation, and described mistake proofing induction installation is installed on described pipe shaft locating piece medial extremity; Described mistake proofing induction installation is connected with PLC system electric control signal.
Of the present invention a kind of process car seat holder crust flatten the forming and punching mould, it comprises that respectively two cover pipe shafts are flattened the punching module and module is flattened in the end, a matched moulds moulding of energy, avoided in the past owing to need how secondary mould to flatten the multiple clamping orientation problem that punching causes respectively, guarantee machining accuracy, improved working (machining) efficiency; In addition, increased the workpiece mistake proofing induction installation that is connected with system PLC automatically controlled signal, effectively avoided putting the mould that causes and damaged the situation of scrapping, reduced mould maintaining expense and cost of material with workpiece because of the workpiece mistake, further improve working (machining) efficiency, reduced production cost.
Description of drawings
Fig. 1 is the Workpiece structure schematic diagram of Mould Machining of the present invention;
Fig. 2 is master's TV structure schematic diagram of the present invention;
Fig. 3 is the counterdie plan structure schematic diagram of mould of the present invention;
Fig. 4 is the left TV structure schematic diagram of Fig. 2.
The specific embodiment
See Fig. 2, Fig. 3 and Fig. 4, it comprises cope match-plate pattern 4 and lower bolster 14 the present invention, cope match-plate pattern 4 is equipped with parallels 2 and lower padding iron 12 respectively with lower bolster 14 outside portions, the corresponding respectively independent guide pillar guide pin bushing structure 1 of rolling that is equipped with of 14 4 jiaos of ends of cope match-plate pattern 4 and lower bolster, it comprises that also pipe shaft is flattened the punching module and module is flattened in the end, pipe shaft is flattened punching module and end and is flattened module and include two covers, two cover pipe shafts are flattened the punching module and are arranged in lower bolster 14 along lateral symmetry, two cover ends are flattened module and longitudinally are installed on the upside that two cover pipe shafts are flattened the punching module respectively, and lower bolster 14 longitudinal center lower ends are equipped with the pipe fitting location structure.Two cover pipe shafts are flattened between the punching module and are separated spacing by block in the middle of installing 18; Pipe shaft is flattened module and is comprised molding concave die 7 and forming convax mould 6; Molding concave die 7 laterally is installed on outside slide block 8 by edge cover 40, and outside slide block 8 is installed on outside slide 15, and outside slide 15 is installed on lower bolster 14; Forming convax mould 6 is installed on inboard slide block 17, and inboard slide block 17 is installed on inboard slide 19, and inboard slide 19 is installed on 14 lower bolsters; In the inboard slide block 17 small slide block 34 is installed, pierce punch 35 is installed in the small slide block 34; Pierce punch 35 passes the centre bore of forming convax mould 6; Separate spacing by block 16 between outside slide 15 and the inboard slide 19; Cope match-plate pattern 4 is equipped with tiltedly to be carved; Tiltedly carve comprise both side ends tiltedly carve 3 with the centre tiltedly carve 5; On the lower bolster 14, two cover pipe shafts flatten punching module lateral outer side and are separately installed with baffle fixed structure; Baffle fixed structure comprises baffle plate 13, and baffle plate 13 is installed on lower bolster 14, and baffle plate 13 installed inside have small raft 9, and baffle plate 13 outsides are equipped with the bottom and tiltedly carve 20; The outside slide block 8 that pipe shaft is flattened the punching module and baffle plate 13, bottom are tiltedly carved 20 and are connected and fixing by rectangle spring 37 and packing ring 11, nut 38 by pull bar 36; Small raft 9 medial surfaces and end are tiltedly carved 3 lateral surface and are cooperated, and play accurate guide effect when matched moulds; The end is tiltedly carved 3 inboard inclined-plane and is cooperated with the outer inclined-plane of outside slide block 8, and middle 5 the inclined-plane, both sides tiltedly carved cooperates with the outer inclined-plane of inboard slide block 17; The end is flattened module and is comprised and flatten die 23 and re-pack; Flatten die 23 and be installed on base 21, base 21 is installed on lower bolster 14 by lower bolster 32; Ingot-shaped jacking block 22 is installed in the base 21; Flatten die 23 and have two longitudinal holes, wherein in the Nei Ce described longitudinal hole die plate insert 33 is installed; Re-packing is provided with two, is respectively 24,42; Two re-pack and 24,42 are installed on the fixed head 25 that re-packs; The fixed head 25 that re-packs is installed on cope match-plate pattern 4 by upper padding plate 26; During matched moulds, two 24,42 insertions that re-pack are flattened in two longitudinal holes of die 23; The pipe fitting location structure comprises pipe shaft locating piece 28 and terminal locating support; Pipe shaft locating piece 28 is provided with two, its respectively symmetry be installed on two cover pipe shafts and flatten vertical downside of punching module; Terminal locating support is installed on lower bolster 14 longitudinal center lower sides, and terminal locating support comprises gripper shoe 31, and gripper shoe 31 medial ends are installed on back-up block 29, and the outboard end of gripper shoe 31 is equipped with end locating piece 30, and back-up block 29 is installed on lower bolster 14.Mould of the present invention also comprises mistake proofing induction installation 39; Mistake proofing induction installation 39 is installed on 28 sides in the pipe shaft locating piece; Mistake proofing induction installation 39 is connected with PLC system electric control signal.Among Fig. 2,10 is limiting iron; Among Fig. 3 and Fig. 4,27 is the slide cover plate.
Below in conjunction with Figure of description, specifically describe the process of using Mould Machining workpiece of the present invention: mould of the present invention is installed on the punch press, then will be tentatively bending and molding pipe fitting to be processed 41 be installed on working position by the pipe fitting location structure, when pipe fitting 41 placement directions are made mistakes, mistake proofing induction installation 39 is transferred to control system with signal by PLC, control system is sent alarm signal and is shut down, and punch press can't be realized matched moulds; After treating workpiece 41 correct placements, cope match-plate pattern 4 and lower bolster 14 matched moulds under the guiding of independent rolling guide pillar structure 1, both ends tiltedly carve 3 in the matched moulds process, thereby the centre is tiltedly carved 5 and pressed down and promote two groups of inboard slide blocks 17 and outside slide block 8 is sliding to pipe fitting 41 directions in the slide 19,15 separately, the forming convax mould 6 that is installed on the inboard slide block 17 is flattened moulding with molding concave die 7 closures that are installed on the slide block 8 of the outside with pipe fitting 41, and the small slide block 34 that is installed in closing course simultaneously in the forming convax mould 6 drives pierce punch 35 with pipe fitting 41 punching moulding; Module is flattened in the end, in the matched moulds process, two 24,42 insertions that re-pack are flattened in two longitudinal holes of die 23, wherein, the outside 24 jacking blocks 22 that impact in the bases 21 that re-pack, the jacking block 22 1 ends back that is hit is upturned in base 21 and holds out against die plate insert 33 in another longitudinal hole of flattening die 23, re-packs to drop on for 42 times in the longitudinal hole and jointly pipe fitting 42 is flattened moulding with die plate insert 33.