CN102131983A - Machine and method for laying of a second concrete slab of a sleeperless rail-bed - Google Patents

Machine and method for laying of a second concrete slab of a sleeperless rail-bed Download PDF

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Publication number
CN102131983A
CN102131983A CN2009801312597A CN200980131259A CN102131983A CN 102131983 A CN102131983 A CN 102131983A CN 2009801312597 A CN2009801312597 A CN 2009801312597A CN 200980131259 A CN200980131259 A CN 200980131259A CN 102131983 A CN102131983 A CN 102131983A
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China
Prior art keywords
concrete
machine
outlet
height
concrete slab
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CN2009801312597A
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Chinese (zh)
Inventor
沙查尔·纳韦
丹·塔米尔
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ASHTROM GROUP Ltd
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ASHTROM GROUP Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • E01B1/002Ballastless track, e.g. concrete slab trackway, or with asphalt layers
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/005Making of concrete parts of the track in situ
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/48Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
    • E01C19/4866Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with solely non-vibratory or non-percussive pressing or smoothing means for consolidating or finishing
    • E01C19/4873Apparatus designed for railless operation

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)
  • Road Paving Structures (AREA)

Abstract

A slip-form machine (220) for laying of a second concrete slab (120) of a sleeperless rail-bed including a locomotion mechanism (222, 232) adapted to provide axial translation of the machine along a first slab (110); a slip-form (370) adapted to receive concrete exiting a discharge port (336) via a rearward exit (340) and form an uncured second concrete slab (120) during the axial translation; and a height adjustment mechanism (360) operable to adjust a height of a cover (350) of a forward exit (338) with respect to the first concrete slab (110).

Description

Be used to lay the machine and the method for second concrete slab of no sleeper railway roadbed
Technical field
The present invention relates to be suitable for laying sliding shuttering (slip-form) paver of the railway roadbed (rail bed) of train.
Background technology
In history, the railway roadbed of being made up of two parallel steel rails is laid on the horizontal pillow (perhaps sleeper is normally wooden) that embeds in the ballast aggregate.Then, the metal track is fixed on the horizontal pillow with railway spike, square head screw or fastener (clip).
Ballast aggregate normally provides the rubble fragment railway roadbed of elastic force, limited bending and stretching property and drainability.
Under many circumstances, between track and horizontal pillow, use bed plate (baseplate) on bigger area, to disperse the load of track.Can be screwed into railway spike by the hole in the bed plate to keep track, perhaps can bed plate be hammered into or be screwed to horizontal pillow (sleeper) and the track that is fastened to this bed plate with railway spike or screw.
Recently, with steel rail laying on concrete slab (dull and stereotyped track).When not using traditional sleeper (horizontal pillow) or ballast aggregate just to place track on the concrete, resulting railway roadbed is called as " no sleeper track ".Be not higher than traditional track although there is the expenditure of construction of sleeper track, desired lower maintenance cost can be offset higher initial expenditure of construction.
United States Patent (USP) 7,325,316 have described a kind of being used for inserts the device of ground with execution work with part, and this device comprises detent mechanism.Exemplary means described in this patent is by Alstom TransportS.A. (Levallois-Perret, France) sell as the part of " Appitrack " system, and can be used in bed plate is embedded in the concrete slab of the no sleeper track that is provided by the sliding shuttering paver.
Multiple sliding shuttering pave machine and method have been described in the front.It below is the representational but non-exhaustive tabulation of having described sliding shuttering machine and/or method: United States Patent (USP) 6,872,028; 6,878,315; 6,926,851; 6,962,490; 6,969,476; 6,998,075; 7,004,737; 7,108,4491.
Summary of the invention
Broad aspect of the present invention has related to the automation of the process of the railway roadbed of laying train and/or tram.In illustrative embodiments more of the present invention, the railway roadbed of 100 meters, 125 meters, 150 meters, 175 meters, 200 meters, 225 meters, 250 meters or 300 meters can be installed every day.In illustrative embodiments more of the present invention, use in the time of sliding shuttering paver and bed plate insertion machine to help to raise the efficiency.Alternatively, make paver and bed plate insertion machine be subjected to Collaborative Control.In illustrative embodiments more of the present invention, railway roadbed is laid on the preprepared paving (for example, concrete or pitch).Optionally, the wax layer is set between paving and railway roadbed.
An aspect of illustrative embodiments more of the present invention relates to and applies normal pressure so that concrete is squeezed in the sliding shuttering backward.In illustrative embodiments more of the present invention, normal pressure is that the part by the face forward of the outlet of closed sliding shuttering paver produces.Alternatively, the concrete level height in the loading bucket of paver has determined the size of normal pressure.Optionally, reducing the variation that loads the concrete level height in the bucket helps to make the layer of concrete that is applied by paver smooth.
In illustrative embodiments more of the present invention, the closed degree of the part of the face forward of outlet is variable.Alternatively, utilize removable gate (for example, the gate of controlling by hydraulic mechanism) to realize variability.In illustrative embodiments more of the present invention, partly open the part of the face forward of outlet owing to the obstruction on the route of anticipating paver.
An aspect of some embodiments of the present invention relates to from the sliding shuttering paver and pulls flexible sheets.In illustrative embodiments more of the present invention, disposed watering device so that this flexible sheets and/or the not solidified concrete humidity that flows out from the outlet of sliding shuttering machine.Alternatively, watering helps to carry out temperature control and/or makes concrete smooth on concrete.
In illustrative embodiments more of the present invention, the prescription that uses in the paver (formulation) provides the on-the-spot slump that is no more than 4 centimetres (on-site slump value).
According to illustrative embodiments more of the present invention, provide a kind of sliding shuttering machine that is used to lay second concrete slab of no sleeper railway roadbed.This machine comprises:
Travel mechanism, it is suitable for making this machine along the first plate axial translation;
The concrete feed appliance, it has includes mouth and outlet opening in, and described outlet opening comprises the forward direction outlet in the face of the direction of described axial translation, and comprises that the back is to outlet;
Sliding shuttering, it is suitable for receiving the concrete of discharging from described outlet opening to outlet via described back, and forms not solidified second concrete slab during described axial translation; And
Height adjustment mechanism, it is operable as the height of regulating the lid of described forward direction outlet with respect to described first concrete slab.
Alternatively, described machine comprises the feed appliance adjuster, and described feed appliance adjuster is suitable for the concrete height in the described concrete feed appliance is remained within the predetermined limits.
Alternatively, described machine comprises pressure regulator, and described pressure regulator is suitable for the concrete hydrostatic pressure of described back in outlet remained within the predetermined limits.
Alternatively, described machine comprises mounting bracket, and described mounting bracket is suitable for pulling flexible sheets on the upper surface of not solidified second concrete slab.
Alternatively, described mounting bracket is provided as horizontal bar (horizontal bar).
Alternatively, the ratio of width to height of described sliding shuttering the ratio of height (width with) is 10 at least.
Some illustrative embodiments according to the present invention provide a kind of method of laying second concrete slab of no sleeper railway roadbed.This method may further comprise the steps:
Make the sliding shuttering machine along the first plate axial translation;
With concrete send into have include in mouthful and the concrete feed appliance of outlet opening in, described outlet opening comprises the forward direction outlet in the face of the direction of described axial translation, and comprises afterwards to outlet;
Regulate the height of the lid that described forward direction outlet is covered at least in part with respect to described first concrete slab, make concrete be positioned at the sliding shuttering of described back to outlet from described outlet opening discharge and filling to the outlet back via described back.
Alternatively, described method comprises the step of regulating the concrete height in the described concrete feed appliance.
Alternatively, described method comprises the step of regulating the concrete height in the described concrete feed appliance.
Alternatively, described method comprises the step of regulating the concrete hydrostatic pressure of described back in outlet.
Alternatively, said method comprising the steps of: flexible sheets is engaged to described sliding shuttering machine and pulls described flexible sheets on the upper surface of not solidified second concrete slab that described sliding shuttering machine forms.
Alternatively, described engagement step comprises the step that is engaged to mounting bracket.
Alternatively, described mounting bracket is provided as horizontal bar.
Alternatively, the ratio of width to height of described sliding shuttering the ratio of height (width with) is 10 at least.
Unless otherwise defined, otherwise whole technology used herein and scientific terminology all have with the present invention under the identical implication of the common implication of understanding of those of ordinary skill in the field.Although below described suitable method and material, in practice of the present invention, can use and similar or equivalent method described herein and material.Under situation about clashing, will be as the criterion with the patent specification that comprises definition.All material, method and example only are illustrative, and are not to be intended to limit.
As employed in this article, term " comprises (comprising) " and " comprising (including) " or their grammatical variants are considered to be narrated feature, important document, action or assembly are included, but do not get rid of the increase of one or more further feature, important document, action, assembly or their set.This term than the term that in the patent examining procedure handbook of United States Patent (USP) trademark office, defines " by ... form (consisting of) " and " substantially by ... form (consisting essentially of) " broad sense more, and comprise above-mentioned term " by ... form " and " substantially by ... composition ".
For the purpose of this manual and claims, term " slump (slump) " is meant the measurement to new a collection of concrete plasticity degree by concrete slump test (ASTM C 143 and/or EN 12350-2 testing standard) expression.In brief, the slump is filled " Abrams cone " by a collection of concrete sample that is used to make a fresh start and is measured.This cone is placed on surface level, that do not absorb water in the downward mode of its wide end, and fills this centrum with three layers of equal volume, wherein each layer is all tamped by iron staff so that this layer is solid.When the Abrams awl is mentioned carefully, the sample that is surrounded slump owing to gravity.The slump is represented as the height of Abrams cone and the air line distance between the height of sample after this cone is removed.Usually proceed to a half (for example, from 6 cubic metres of agitators, distributing after 3 cubic metres) in perfusion and measure the slump.Optionally, the slump test that begins to add in perfusion.
When use at this paper phrase " substantially by ... form " or during its grammatical variants; it is appreciated that it is to describe feature, important document, step or the assembly narrated in detail, and and if only if the increase of described one or more further feature, important document, step, assembly or their set is not got rid of in one or more other supplementary features, important document, step, assembly or their set when material change's formation required for protection, device or method.
Term " method " is meant mode, means, technology or the process that is used to realize given task, and it includes but not limited to mode, means, technology and process that the practitioner of engineering and/or computer science is known or from can develop the mode, means, technology and the process that easily from known mode, means, technology and process.
Description of drawings
In order to understand the present invention and to understand how to realize the present invention in practice, only embodiment is described by non-limiting example now with reference to accompanying drawing.In the accompanying drawing, the identical or similar structure, part or the parts that appear among a plurality of figure mark with identical or similar Reference numeral in the accompanying drawing that they occur usually.Mainly be for the expression convenience and clear for the purpose of and the size of assembly shown in the selection figure and feature, this size might not bi-directional scaling.In the accompanying drawing:
Fig. 1 is the schematically showing of cross-sectional view of no sleeper railway roadbed;
Fig. 2 is the schematically showing of lateral view that is used to prepare not have the system that comprises sliding shuttering paver and bed plate insertion machine of sleeper railway roadbed;
Fig. 3 A is schematically showing according to the lateral section of the sliding shuttering paver of exemplary embodiment of the invention;
Fig. 3 B is schematically showing with the amplification in 221 zones of representing in Fig. 3 A; And
Fig. 4 is the simplified flow chart according to the method for exemplary embodiment of the invention.
The specific embodiment
Illustrative embodiments of the present invention relates to machine and the method that is used to lay no sleeper railway roadbed.
Specifically, some embodiments of the present invention can be used to improve the cracking amount of not expecting in speed that railway roadbed is installed and/or the concrete slab that reduces railway roadbed and/or reduce the fluctuation of the upper level of upper plate (for example, with respect to the base plate of bottom and/or on absolute sense).
With reference to accompanying drawing and appended explanation can understand better according to an illustrative embodiment of the invention machine and/or the principle and the operation of method.
Before in detail explaining at least one embodiment of the present invention, should be understood that, that the present invention does not limit its application to explain in the following explanation or by the illustrative details of example.The present invention can have other embodiment or can realize or execution according to variety of way.And, should be understood that wording of Cai Yonging and term are to be regarded as restriction for purposes of illustration and not here.
General introduction
Fig. 1 is the cross-sectional view of no sleeper railway roadbed 100.Can utilize " (top-down) from top to bottom " technology or sliding shuttering technology to build railway roadbed 100.Showed the described illustrative embodiments of the present invention of the application with regard to the sliding shuttering technology.
In these two kinds of technology, the railway roadbed 100 after finishing comprises first concrete slab 110 as the supporting basis.Second concrete slab 120 is laid on first plate, and bed plate 130 is engaged to the upper surface of second plate 120.Usually, along second plate 120 bed plate is mounted in pairs in similar axial positions.Distance between two paired bed plates 130 has determined to be engaged to subsequently the distance between the track 140 of bed plate 130.In Fig. 1, show two second plates 120 that are positioned on the first public plate 110.Optionally, can three or four or polylith second plate 120 (for example, at the train station in) more be set on the first public plate 110.
In general, weight loading that can be on the estimation and/or consider the geology of plate 110 belows and/or thickness that edaphic condition is come adjustable plate 110 and 120 and their width.Similarly, can according to the purposes of expection regulate between the bed plate 130 laterally and/or axial distance.
For example, the track of different kinds of cities transportation system can be spaced apart to holding have 2.5 meters, the vehicle of 2.7 meters or 32 meters or littler or middle or bigger width value.Generally, the rail vehicle of broad is suitable for travelling of fair speed and/or bigger load.
Fig. 2 is the lateral view of system 200 that is used to prepare the no sleeper railway roadbed of general type shown in Figure 1, and system 200 comprises sliding shuttering paver 220 and bed plate insertion machine 230.Can utilize sliding shuttering technology or traditional " building mould (constructed form) " technology to lay first concrete slab 110.Big arrow indication is respectively by mobile device 222 and the 232 sliding shuttering pavers 220 that drive and the direct of travel of bed plate insertion machine 230.Mobile device can be the metal track and/or the tire of for example common type of using on tank or bulldozer.Mobile device provides power by internal combustion engine usually, but such was the case with.
At system's 200 duration of works, sliding shuttering machine 220 makes himself along first plate, 110 axial translations (translation to the left in the drawings) by mobile device 222, and simultaneously second plate 120 is paved on the upper surface of first plate 110.Because second plate 110 is with support plinth plate 130, and bed plate 130 will support track 140 (with reference to Fig. 1),, make that the upper surface of plate 120 is all smooth on transverse dimensions and axial dimension so the upper surface of plate 120 must be designed to have very little tolerance.
In said embodiment, bed plate insertion machine 230 makes himself along first plate, 110 axial translations (translation to the left in the drawings) by mobile device 232, and simultaneously bed plate 130 is inserted in the upper surface of second plate 120.Second plate 120 all can cause the cracking of second plate with respect to any deviation of design tolerance and/or the unacceptable bending of the track 140 that occurs when track 140 is fixed to bed plate 130.
Exemplary modified sliding shuttering machine
Some illustrative embodiments relate to the mechanical modification of sliding shuttering machine 220.Alternatively, these modifications have reduced the cracking of plate 120 and/or have improved uniformity with design tolerance.
Fig. 3 A is the schematically showing along the lateral section of the line A-A of Fig. 2 according to the sliding shuttering paver 220 of exemplary embodiment of the invention.Shown in illustrative embodiments in, represent shell, casing or chassis 320 with the rectangle that physically a plurality of assemblies of machine 220 is coupled together generally.The exemplary slide template machine 220 that illustrates is suitable for laying second concrete slab 120 of no sleeper railway roadbed 100.The machine 220 that illustrates comprises travel mechanism 222, and travel mechanism 222 is suitable for the machine that makes like that as described above with reference to Figure 2 along first concrete slab, 110 axial translations.For clarity sake, in Fig. 3, omitted mechanism 222.
The machine 220 that illustrates also comprises having the concrete feed appliance 330 of including mouth 332 and outlet opening 336 in.Outlet opening 336 comprises the forward direction outlet 338 in the face of the axial translation direction, and comprises that the back is to outlet 340.
The machine 220 that illustrates comprises sliding shuttering 370, and sliding block 370 is suitable for receiving the concrete 334 of discharging from outlet opening 336 to outlet 340 via the back.Along with machine 220 continues axial translation along plate 110, concrete 334 has formed not solidified second concrete slab 120.
In the drawings, lid 350 covers forward direction outlet 338.In illustrative embodiments more of the present invention, lid 350 may be operably coupled to height adjustment mechanism, and this height adjustment mechanism is operable as with respect to the upper surface 310 of first concrete slab 110 and the height of adjustable cap 350.This height adjustment mechanism is schematically illustrated as controller 360.Alternatively, controller 360 comprises electronic building brick and/or the hydraulic package and/or the mechanical component of the removable cover 350 in response to input signal.Alternatively, manually (for example, via action bars or button) or automatically (for example, via unshowned sensor) this input signal is provided.
Fig. 3 B schematically shows insert 221 in more detail.According to the illustrative embodiments that illustrates, lid 350 comprises the retaining element 350 that supports displaceable element 351.Displaceable element 351 for example raises alternatively with respect to the upper surface 310 of first plate in response to the control signal of coming self-controller 360 or reduces (Fig. 3 A).In the illustrative embodiments that illustrates, retaining element 350 extends to the level height of the upper surface 311 of second plate 120 downwards.According to various illustrative embodiments of the present invention, displaceable element 351 can have different movings range with respect to the lower edge of retaining element 350 and/or the upper surface 310 of first plate.Exemplary scope has below been described.
Alternatively, machine 220 comprises that the height (h) that is suitable for the concrete in the concrete feed appliance 334 334 remains on the feed appliance adjuster within the predetermined limits.This feed appliance adjuster depends on the control of the flowing velocity of the adjusting of height of 350 pairs of controllers lid 350 and/or concrete 394 that the opening 392 from concrete pump 390 is entered alternatively.Optionally, manually (for example, via action bars or button) or automatically (for example, in response to output signal) operation feed appliance adjuster from the pressure sensor that is installed in 380 places.
Numeral 380 schematically shows oscillator, and it is in order to remove the air in the concrete 334 when concrete 334 is flowed through feed appliance 330 that this oscillator is provided.Although for the purpose of clear, only show an oscillator 380, can use more oscillator 380 usually.Optionally, 4,6,8,12 or 16 oscillators have been used.In illustrative embodiments more of the present invention, the quantity of employed oscillator is formed along with the height of the opening 392 of the cross sectional area of feed appliance 330 and/or pump 390 and/or concrete and is changed.
Alternatively, machine 220 comprises pressure regulator, and this pressure regulator is suitable for the hydrostatic pressure of the concrete 334 of back in outlet 340 is remained within the predetermined limits.In illustrative embodiments more of the present invention, pressure regulator is by control h and/or cover 350 opening degree and come work.
In illustrative embodiments more of the present invention, the height by the concrete 334 of control in the feed appliance 330 and/or cover 350 opening degree and/or the back to the hydrostatic pressure of outlet 340 reduce upper surface 311 axially and/uneven degree on dimension or the transverse dimensions.
Additional exemplary modification to the sliding shuttering machine
Still with reference to Fig. 3 A, pull flexible sheets 380 in machine 220 back, alternatively or additionally reduce the uneven degree of upper surface 311 by upper surface 311 along second plate 120.In the illustrative embodiments that illustrates, mounting bracket 382 is suitable for pulling flexible sheets 380.Alternatively, conductor spacer 384 remains on support 384 and the position of shell 320 at a distance of desired distance.Alternatively, mounting bracket 384 is provided as the horizontal bar upper surface 311 of second plate 120 (alternatively across).
Illustrative methods
Fig. 4 is the simplified flow chart 400 of method that does not have second plate of sleeper railway roadbed according to the laying of exemplary embodiment of the invention.According to the illustrative methods 400 that illustrates, make 410 sliding shuttering machines along the first concrete slab axial translation.
Simultaneously, concrete being sent into 420 has in the concrete feed appliance of including mouth and outlet opening in.As mentioned above, outlet opening comprises the forward direction outlet in the face of the direction of axial translation, and comprises that the back is to outlet.
In illustrative embodiments more of the present invention, method 400 may further comprise the steps: cover the outlet of 430 forward directions at least in part, make concrete discharge with filling from outlet opening to outlet via the back with enough pressure and be positioned at the sliding shuttering of back to the outlet back.
Alternatively or additionally, method 400 may further comprise the steps: regulate the height of 440 backs to the lid of outlet with respect to the height of first concrete slab.For example, can regulate this height by controller 360 as mentioned above.
Alternatively or additionally, method 400 may further comprise the steps: regulate the concrete height h (Fig. 3 A) in the 460 concrete feed appliances.Alternatively, realized regulating step 460 at least in part by regulating step 440.
In illustrative embodiments more of the present invention, method 400 may further comprise the steps: regulate the 450 concrete hydrostatic pressures of back in outlet.Alternatively, regulating step 440 and/or regulating step 460 help regulating step 450.
Alternatively or additionally, method 400 may further comprise the steps: flexible sheets is engaged 470 to the sliding shuttering machine, and on the upper surface of not solidified second concrete slab, pull 480 these flexible sheets.Alternatively, engagement step comprises and is engaged to the mounting bracket that is provided as horizontal bar alternatively.
Exemplary commercially available assembly
For example, be suitable for providing the commercially available concrete pump of concrete 394 for example from SchwingAmerica Inc. (St.Paul, Minn.) to feed appliance 330.Those skilled in the art can incorporate commercially available concrete pump in the environment of the present invention and need not any excessive test.
Commercially available sliding shuttering laying equipment shown in Figure 2 is for example from HEM (Grundy Center, U.S. Iowa) and Caterpillar (Peoria, Illinois, America).Utilize above explanation as instructing and carrying out conventional calibration, those skilled in the art can revise has the commercially available equipment that covers 350AP controller 360 and/or mounting bracket 382 and/or conductor spacer 384.
The hydraulic actuator that is suitable for using in the controller 360 of some illustrative embodiments according to the present invention is for example from TYCO/ fluid control (Bridgeport, N.J.).Those skilled in the art can select suitable commercially available actuator, and it is incorporated in the context of the present invention and will need not excessive test.
Be suitable for the various electric actuators that in described illustrative embodiments of the present invention, use and/or sensor for example from MPC Products Corporation (Skokie, Illinois, America).Those skilled in the art can select suitable commercially available actuator and/or sensor, and it is incorporated in the context of the present invention and need not excessive test.
Exemplary tolerance and size
In illustrative embodiments more of the present invention, the smooth degree of the upper surface 311 by controlling second plate 120 has reduced the cracking of the upper surface 311 of second plate 120.Alternatively or additionally, the smooth degree of the upper surface 311 by controlling second plate 120 has reduced stress and/or bending on the track 140.Alternatively, at the same position of transverse width (Fig. 1), the height of upper surface 311 is restricted to the absolute altitude of plan ± 7 millimeter, 5 millimeters, 3 millimeters, 2 millimeters or 1 millimeter (or still less or median).
In illustrative embodiments more of the present invention, retaining element 350 extends to the height place that upper surface 310 tops of first plate equate with the thickness of second plate downwards.Alternatively, retaining element 350 extends downwards to a greater degree.In illustrative embodiments more of the present invention, the increase degree of Yan Shening makes element 350 can give the supporting greatly of 351 pairs of concrete pressures of element at outlet 338 places in the face of the place ahead downwards.
In various illustrative embodiments of the present invention, displaceable element 351 has different movings range, such as 5 centimetres, 10 centimetres, 15 centimetres or 20 centimetres or median.Alternatively, moving range is about 15 centimetres.In illustrative embodiments more of the present invention, displaceable element 351 is configured to drop to about 15 centimetres of the below, base of retaining element 350.Alternatively, this provides the about 8 centimetres space with the upper surface 310 of first plate.In illustrative embodiments more of the present invention, the degree in the space that provides for displaceable element 351 is formed the variability on (for example, softness) and/or ground along with the concrete of one or more kinds and is changed.
According to illustrative embodiments more of the present invention, displaceable element 351 and retaining element 350 are made of rigid material (for example, steel).Optionally, displaceable element 351 and retaining element 350 are characterised in that thickness is 10 millimeters, 12 millimeters, 15 millimeters or 20 millimeters.
According to various illustrative embodiments of the present invention, expect that 1500 millimeters, 1750 millimeters, 2000 millimeters, 2250 millimeters, 2500 millimeters, second plate of 2750 millimeters or 3000 millimeters (or intermediate width) are to hold the track width by selected rolling stock regulation.Alternatively, according to the needs of the specific task that paves, single sliding shuttering paver can adapt to the template of different in width.Similarly, the width that can regulate displaceable element 351 and/or retaining element 350 as required with relevant template unanimity.
The expectation thickness of second plate 120 can require along with the load of floor type and/or expection and change.On ground mainly is that the plate thickness of having selected 23 centimetres is as the thickness that is fit in the exemplary urban light rail application of basement rock.Alternatively, softer ground causes the increase of plate thickness.Alternatively, the tolerance of plate height be ± 5 millimeters or littler.
According to various illustrative embodiments of the present invention, the distance between the bed plate 130 can be 600 millimeters, 650 millimeters, 700 millimeters, 750 millimeters, 800 millimeters, 850 millimeters or 900 millimeters or median or bigger value.Optionally, the bed plate spacing along with in plate thickness, anticipated load and the floor type one or more and change.
In illustrative embodiments more of the present invention, second plate 120 is characterised in that the ratio of width to height ratio of height (width with) is 50,40,150,20,12,11,10 or 8 or median.Alternatively, the ratio of width to height approximately is 10.9.
Anticipate and during the period of validity of this patent, will develop a lot of sliding shuttering pavers, bed plate placement machine and bed plate type that scope of the present invention is intended to comprise inferentially all these new technology.
Term used herein " approximately " is meant ± 10%.
Although described the present invention, be apparent that to those skilled in the art, a lot of replacements, modification and modification are tangible in conjunction with the specific embodiment of the present invention.Therefore, the present invention is intended to comprise spirit and interior whole these replacements, modification and the modification of broad scope that falls into claims.
Specifically, used multiple numeric indicator.Should be appreciated that based on various engineering philosophies, material, intended use and the design incorporated among the present invention these numeric indicator even can further change.In addition, be considered to belong to assembly illustrative embodiments of the present invention and/or that be illustrated as individual unit and/or the action can be divided into subelement.On the contrary, be considered to belong to assembly illustrative embodiments of the present invention and/or that be illustrated as subelement/single movement and/or action can be combined into have described/shown in the individual unit/individual part of function.
Alternatively, perhaps additionally, the feature that is used for describing method can be used for characterization apparatus, and is used to illustrate that the feature of device can be used for characterizing method.
It is also understood that and to make up above-mentioned independent feature according to all possible compound mode and sub-portfolio mode, to produce other embodiment of the present invention.The example that more than provides is exemplary in essence, and is not intended to limit the scope of the invention, and scope of the present invention is only limited by subsequently claim.
Mode is by reference incorporated the full content of whole publications, patent and the patent application mentioned in this manual into this manual, just as pointing out that ad hoc and individually the publication that each is independent, patent and patent application mode by reference are incorporated herein.In addition, quoting or identifying and to be understood that to admit that these reference substances can be used as prior art of the present invention any reference substance among the application.
Term used herein " comprises " and " having " and their version mean " including, but are not limited to ".
After having checked following example, other purpose of the present invention, advantage and novel feature will become obviously for those skilled in the art, and this example is not intended to constitute restriction of the present invention.In addition, of the present invention various embodiments of being protected in the above-described and following claim part and each in the aspect have all obtained the support of real example in following example.
Example
Now with reference to following example, this example has been explained the present invention with above description in nonrestrictive mode.
Seasonal variety in the prescription
(Israel) carries out test period in Jerusalem, and clearly, seasonal climate change has brought adverse effect for the performance of Appitrack system.In order to offset the adverse effect of seasonal climate change, fill a prescription independent summer and fill a prescription winter for concrete has been developed.
Table 1 has been summed up the relative quantity of the composition of comparing with the typical concrete prescription of applied by hand that is used for summer and winter prescription.
In addition, table 1 illustrates available slump data, tensile strength and compressive strength data.
The average slump that has dropped to 6 centimetres (summers and winter prescription) from 15 centimetres (manual prescription) when result shown in Figure 1 has shown production was not brought adverse effect to compressive strength in the time of 28 days.
This example has shown that with the performance data of collecting at the scene the plasticity of concrete increase helps to reduce bed plate cracking on every side and allows to carry out more quickly the track installation simultaneously.
Table 1: exemplary concrete formulation
Figure BDA0000046616930000121

Claims (13)

1. sliding shuttering machine that is used to lay second concrete slab of no sleeper railway roadbed, this machine comprises:
Travel mechanism, it is suitable for making described machine along the first plate axial translation;
The concrete feed appliance, it has includes mouth and outlet opening in, and described outlet opening comprises the forward direction outlet in the face of the direction of described axial translation, and comprises that the back is to outlet;
Sliding shuttering, it is suitable for receiving the concrete of discharging to outlet and from described outlet opening via described back, and forms not solidified second concrete slab during described axial translation; And
Height adjustment mechanism, it can be operating as the height of regulating the lid of described forward direction outlet with respect to described first concrete slab.
2. machine according to claim 1, this machine comprises the feed appliance adjuster, described feed appliance adjuster is suitable for the concrete height in the described concrete feed appliance is remained within the predetermined limits.
3. machine according to claim 1 and 2, this machine comprises pressure regulator, described pressure regulator is suitable for the concrete hydrostatic pressure of described back in outlet remained within the predetermined limits.
4. according to each described machine in the claim 1 to 3, this machine comprises mounting bracket, and described mounting bracket is suitable for pulling flexible sheets on the upper surface of described not solidified second concrete slab.
5. machine according to claim 4, wherein, described mounting bracket is provided as horizontal bar.
6. according to each described machine in the claim 1 to 5, wherein, the ratio of width to height of described sliding shuttering the ratio of height (width with) is 10 at least.
7. method of laying second concrete slab of no sleeper railway roadbed, this method may further comprise the steps:
Make the sliding shuttering machine along the first plate axial translation;
With concrete send into have include in mouthful and the concrete feed appliance of outlet opening in, described outlet opening comprises the forward direction outlet in the face of the direction of described axial translation, and comprises afterwards to outlet;
Regulate the height of the lid that described forward direction outlet is covered at least in part with respect to described first concrete slab, make concrete be positioned at the sliding shuttering of described back to outlet from described outlet opening discharge and filling to the outlet back via described back.
8. method according to claim 7, this method comprise the step of regulating the concrete height in the described concrete feed appliance.
9. according to claim 7 or 8 described methods, this method comprises the step of regulating the concrete hydrostatic pressure of described back in outlet.
10. according to each described method in the claim 7 to 9, this method may further comprise the steps: flexible sheets is engaged to described sliding shuttering machine and pulls described flexible sheets on the upper surface of not solidified second concrete slab that described sliding shuttering machine forms.
11. method according to claim 10, wherein, described engagement step comprises the step that is engaged to mounting bracket.
12. method according to claim 11, wherein, described mounting bracket is provided as horizontal bar.
13. according to each described method in the claim 7 to 12, wherein, the ratio of width to height of described sliding shuttering the ratio of height (width with) is 10 at least.
CN2009801312597A 2008-07-08 2009-07-08 Machine and method for laying of a second concrete slab of a sleeperless rail-bed Pending CN102131983A (en)

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