CN102129624A - Method and system for quality management and control in production process - Google Patents
Method and system for quality management and control in production process Download PDFInfo
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- CN102129624A CN102129624A CN2011100663595A CN201110066359A CN102129624A CN 102129624 A CN102129624 A CN 102129624A CN 2011100663595 A CN2011100663595 A CN 2011100663595A CN 201110066359 A CN201110066359 A CN 201110066359A CN 102129624 A CN102129624 A CN 102129624A
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Abstract
The invention discloses a method and system for quality management and control in a production process, wherein an internal network is constructed in a production department and is connected with a management server and each operating station. The method is characterized by comprising the following steps: expressing the command of each operation with a bar code respectively, and printing the command on an operation procedure board; setting a bar code input device and a feedback display device which are connected with the internal network on each operating station respectively; when in operation, at each station, inputting the commands and corresponding data objects through the bar code input device according to the sequence on the operating procedure board by an operator, utilizing the management server to receive the commands, process the commands and feed back the results through the internal network, and then displaying the results on the feedback display device, and continuously carrying out operation by the operator in accordance with the oriented direction on the operating procedure board according to the feedback results until the commands on the operating procedure board are finished; and finally finishing one production operation of the station. By utilizing the method and the system, the commands in the procedure are creatively expressed by utilizing the bar codes; the system structure is simple; and the operation is intuitive and convenient.
Description
Technical field
The present invention relates to a kind of method that production run is managed and controls and the system that realizes this method.
Background technology
In enterprise production process, generally adopt streamline production management mode at present, each product is operated through a plurality of production stations in meeting, in this process, carry out the input and the various process operation of various raw materials respectively, for example assemble, weld, detect, operation such as packing.During this period, the quality of raw material, operator's operation etc. all may exert an influence to the quality of product, even the situations such as disappearance of certain procedure may occur.
Therefore, for guaranteeing the quality of product, need carry out quality management and control to production run.A kind of admissible method is, adopt the computing machine of networking that production run is managed and controls, terminal of configuration on each operation position, the operator is when carrying out operation, correlation circumstance input terminal with this operation is sent to server through the network connection with relevant information and handles.This method requires each operator to have the ability of operational computations machine and typing, to labour's requirement height, simultaneously, needs the more computing machine of configuration, and the hardware cost of system is higher; Moreover, for example detecting the station place, when finding defective products, need the situation of the problem of input appearance, adopt said method, the operator can influence the carrying out of subsequent treatment according to personal habits to the different text description of same problem input.
Summary of the invention
Goal of the invention of the present invention provides quality management and the control method in a kind of production run, and the effective management with in the lower cost realization production run reduces the requirement to laborer's ability; A kind of quality management and control system that realizes this method is provided simultaneously.
To achieve the above object of the invention, the technical solution used in the present invention is: quality management in a kind of production run and control method, make up internal network at workshop, connection management server and each operation position, the operating process at each place, operation position is plotted on the corresponding operating process plate, the order of each operation is represented with bar code respectively, and be printed on the operating process plate, the data object of each operation is represented with bar code respectively; Bar code input media and the feedback display device that is connected with described internal network is set respectively in each operation position; During operation, each station place, the operator uses the bar code input media according to order input command and corresponding data objects on the operating process plate, receive order, handle and feedback result by management server by internal network, be presented on the feedback display device, the operator continues the order of operation on the operating process plate according to feedback result according to the sensing on the operating process plate and finishes, and promptly finishes a production operation of this station.
In the technique scheme, described operation position is according to the actual conditions setting of production line, can comprise as, one or more assembling stations, visual inspection station, test station, multiple package position, or the like.The operating process of each station is by the character decision of this station.Usually, in the operating process of each station, include operator's typing flow process, be used for typing operator's identity; Product ID typing flow process is used for determining the corresponding product of current operation; If test station then also comprises testing process, move towards the bad object code of difference input test according to test case by order or appearance, wherein, can on the operating process plate, print the tabulation of the bar code of bad result and correspondence, so that input.
For realizing said method, quality management and control system in a kind of production run are provided, comprise management server and internal network, at each place, operation position, be provided with the bar code input media and feedback display device and the operating process plate that are connected with management server once described internal network, draw the operating process that this station is arranged on the described operating process plate, each command position in should operating process is printed with the bar code of this order of expression.
Because the technique scheme utilization, the present invention compared with prior art has following advantage:
1. the present invention is printed on operating process on the operating process plate, and creatively with the order in the bar code expression flow process, thereby, need computing machine be set at each station place, bar code input media and simple feedback display device only need be set, can realize management and control in the production run; Middle compared to existing technology bar code is used for expression data, and operational order and flow process must realize that the way that the present invention expresses order and input flow process with bar code is creative with computer software.
2. operating process plate of the present invention has substituted needs the function that software is realized in the computing machine originally, and, since on the operating process plate intuitively process flow diagram substituted typing window arranged side by side in the computing machine display interface, make the operator impression intuitively can be arranged, guaranteed the realization of quality management flow process.
3. adopt method of the present invention, order on the operating process plate and as bad result data, operator's identity can be used the bar code typing on operator's employee job card, the data of current treatment product can adopt the bar code of expression product ID to realize typing, each order is consistent with the typing mode of data, and it is convenient to realize.
Description of drawings
Fig. 1 is the embodiment of the invention one a system architecture synoptic diagram;
Fig. 2 is a visual inspection station manipulation flow process plate synoptic diagram among the embodiment one;
Fig. 3 is a test station operating process plate synoptic diagram among the embodiment one;
Fig. 4 is an assembling station manipulation flow process plate synoptic diagram among the embodiment one.
Embodiment
Below in conjunction with drawings and Examples the present invention is further described:
Embodiment one: referring to shown in Figure 1, quality management in a kind of production run and control system, comprise management server and internal network, at each place, operation position, be provided with the bar code input media and feedback display device and the operating process plate that are connected with management server once described internal network, draw the operating process that this station is arranged on the described operating process plate, each command position in should operating process is printed with the bar code of this order of expression.
During operation, each station place, the operator uses the bar code input media according to order input command and corresponding data objects on the operating process plate, receive order, handle and feedback result by management server by internal network, be presented on the feedback display device, the operator continues the order of operation on the operating process plate according to feedback result according to the sensing on the operating process plate and finishes, and promptly finishes a production operation of this station.
In the present embodiment, described station comprises assembling station, visual inspection station, test station, multiple package position etc., and wherein, as required, the station of same kind can be provided with a plurality of concrete stations, sets corresponding worker's item respectively.Server is according to corresponding station and the action required flow process of worker's item identification.Be connected with described internal network, can be provided with and be responsible for computer, electronic board and maintenance station computer etc., these computers obtain desired data from server, show accordingly and manage; Described management server can be made of application server, database server and WEB server, as required, and can be by fire wall and Internet connection, to carry out telemanagement and control.
Wherein, described operating process plate is corresponding to the station setting, for example:
Shown in accompanying drawing 2, be the synoptic diagram of visual inspection station manipulation flow process plate.During operation, indication according to process flow diagram, at first scanning begins bar code (START), the bar code (can be arranged on operator's the ID (identity number) card) of the self-contained job number of scan operation person then, select typing worker single (INPUT) operation or visual inspection (VI) operation bar code as requested, during visual inspection, scanning product sequence number bar code, qualified as the visual inspection product, scanning PASS bar code, otherwise, the corresponding bar code of scanning in attached down bad phenomenon code, selected, scan the END bar code again, represent that this product visual inspection finishes.In this process, the operator only need learn to use the bar code reader unit, can operate by the process flow diagram order, does not need to carry out keyboard input and mouse input; And the bad phenomenon code is also selected the scanning typing from tabulation, and the result is accurate, and speed is fast.
The operating process plate of test station as shown in Figure 3 can be with above-mentioned the same manner complete operation.
The operating process plate of assembling station then as shown in Figure 4.
Claims (2)
1. quality management and the control method in the production run, make up internal network at workshop, connection management server and each operation position, it is characterized in that: the operating process at each place, operation position is plotted on the corresponding operating process plate, the order of each operation is represented with bar code respectively, and be printed on the operating process plate, the data object of each operation is represented with bar code respectively; Bar code input media and the feedback display device that is connected with described internal network is set respectively in each operation position; During operation, each station place, the operator uses the bar code input media according to order input command and corresponding data objects on the operating process plate, receive order, handle and feedback result by management server by internal network, be presented on the feedback display device, the operator continues the order of operation on the operating process plate according to feedback result according to the sensing on the operating process plate and finishes, and promptly finishes a production operation of this station.
2. quality management and the control system in the production run, comprise management server and internal network, it is characterized in that: at each place, operation position, be provided with the bar code input media and feedback display device and the operating process plate that are connected with management server once described internal network, draw the operating process that this station is arranged on the described operating process plate, each command position in should operating process is printed with the bar code of this order of expression.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100663595A CN102129624A (en) | 2011-03-18 | 2011-03-18 | Method and system for quality management and control in production process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100663595A CN102129624A (en) | 2011-03-18 | 2011-03-18 | Method and system for quality management and control in production process |
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| CN102129624A true CN102129624A (en) | 2011-07-20 |
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| CN2011100663595A Pending CN102129624A (en) | 2011-03-18 | 2011-03-18 | Method and system for quality management and control in production process |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105278335A (en) * | 2014-07-01 | 2016-01-27 | 上海日趋信息技术有限公司 | Man-machine interactive method for instructing and verifying single-person process operation |
| CN109906413A (en) * | 2016-11-10 | 2019-06-18 | 三菱电机株式会社 | Information display device, information display system and display control method |
-
2011
- 2011-03-18 CN CN2011100663595A patent/CN102129624A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105278335A (en) * | 2014-07-01 | 2016-01-27 | 上海日趋信息技术有限公司 | Man-machine interactive method for instructing and verifying single-person process operation |
| CN105278335B (en) * | 2014-07-01 | 2019-12-10 | 上海日趋信息技术有限公司 | Man-machine interaction method for single-person flow operation instruction and verification |
| CN109906413A (en) * | 2016-11-10 | 2019-06-18 | 三菱电机株式会社 | Information display device, information display system and display control method |
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Application publication date: 20110720 |