CN102126132B - Full-automatic slotting bending machine - Google Patents
Full-automatic slotting bending machine Download PDFInfo
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- CN102126132B CN102126132B CN2010105644238A CN201010564423A CN102126132B CN 102126132 B CN102126132 B CN 102126132B CN 2010105644238 A CN2010105644238 A CN 2010105644238A CN 201010564423 A CN201010564423 A CN 201010564423A CN 102126132 B CN102126132 B CN 102126132B
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- fluting
- bending
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Abstract
The invention discloses a full-automatic slotting bending machine which comprises a workbench. A feed mechanism, a slotting mechanism and a bending mechanism are sequentially arranged on the workbench from back to front, wherein the feed mechanism comprises a stepping motor; the slotting mechanism comprises a saw blade cutter and a slotting motor; the bending mechanism comprise an inner cutter, an outer cutter rotatably arranged at the outer side of the inner cutter, and a bending motor; a gap that a plate can pass through is formed on the inner cutter; and the outer cutter is provided with a pair of side blades. The full-automatic slotting bending machine also comprises a control system for controlling the actions of the feed mechanism, the slotting mechanism and the bending mechanism; and the control system comprises a pair of position sensors, a storage module and a central controller, wherein the position sensors are fixed on the workbench at the set interval respectively; the storage module stores the processing information to a pattern to be processed; and the central controller is connected with the storage module and the pair of position sensors through signals, and used for calculating the distance between the current position of the plate and the processing position stored in the storage module, and controlling to start or stop the stepping motor, the slotting motor and the bending motor according to the distance.
Description
Technical field
The invention belongs to outdoor billboard process equipment field, particularly a kind of bender that is used for bending strip metal sheet material.
Background technology
Common outdoor billboard generally includes former and later two panels and the outside framework structure that is connected former and later two panels at sidepiece, and these outside framework structures need cooperate the shape bending of former and later two panels usually, form the frame that encloses with literal or given shape.Existing curved word equipment shown in accompanying drawing 15, is accomplished bending by clamping and tulwar, and sheet metal passes from clamping, and tulwar is positioned at the place ahead of clamping, thereby and rotates around clamping sheet metal is bent certain angle.Its drawback is: tulwar is stressed bad, can't bear bigger power, therefore can't the bigger sheet material of workhardness.In addition, because the advertisement font has various shapes, make the metal band-shaped sheet material of these metal outer frame framves and need slot, thereby make the angle of bending place more accurate, and reduce the material resilience in certain position.Former, all through manual work planing fluting then bending, wastes time and energy, low precision usually by the manual mode fluting for these metal band-shaped sheet materials, and position, the angle bending of fluting be difficult to accurate control, and the billboard of therefore making is attractive in appearance inadequately.
Summary of the invention
The objective of the invention is to obtain a kind of full-automatic fluting word bending machine that can accurately control slotting position and bending angle of confession.
For achieving the above object, the technical scheme that the present invention adopts is: a kind of full-automatic fluting word bending machine, and it comprises workbench, is disposed with from back to front on the described workbench:
Feed mechanism is used for banded sheet material is fed forward continuously, and described feed mechanism comprises and is used to drive the stepper motor that described sheet material is fed forward;
Fluting mechanism is used on described sheet material, slotting, and the described mechanism that slots comprises metal saw and is used to drive the fluting motor that described metal saw rotates;
Bending mechanism; Be used for described sheet material being bent at the fluting place; Described bending mechanism comprise the interior cutter that is fixedly installed on the described workbench, rotationally be arranged on described in the cutter outside outer cutter, be used to control the bending motor of the anglec of rotation of described outer cutter; Offer the slit that can supply sheet material to pass on the cutter in described, have a pair of side edge that lays respectively at both sides, described slit and be used to promote described sheet material bending on the described outer cutter;
Described full-automatic fluting word bending machine also comprises the control system that is used to control described feed mechanism, fluting mechanism and bending mechanism action, and described control system comprises:
A pair of position sensor is used to detect the position at the front end place of described sheet material, and a pair of described position sensor is fixedly installed on respectively on the described workbench with the interval of setting;
Memory module stores the machining information of pattern to be processed, and described machining information comprises Working position, bending angle;
Central controller; Be connected with described memory module and a pair of described position sensor signal; Be used for calculating the distance between the Working position that current position of described sheet material and described memory module store, and according to this apart from the described stepper motor of control, fluting motor and bending motor starting or stop.
Further technical scheme of the present invention is: described feed mechanism comprises and a pair ofly is fixedly installed on pressing plate on the described workbench, is rotatably connected on drive roll and driven roll on the described workbench; Described drive roll is in transmission connection with described stepper motor mutually; Has the slit that supplies described sheet material to pass between a pair of described pressing plate; A pair of described pressing plate is provided with breach, and described drive roll is separately positioned on the both sides of described breach with driven roll and contacts with described sheet material friction.
Preferably, described full-automatic fluting word bending machine comprises two described fluting mechanisms, and two described fluting mechanisms lay respectively at the both sides of a pair of described pressing plate.
Further; Described fluting mechanism comprises the pair of guide rails that is fixedly installed on the described workbench, is slidingly arranged in the slide on the described guide rail; Described fluting motor is fixedly connected on the described slide; Described metal saw is coaxial to be fixedly connected on the output of described fluting motor, also is provided with cylinder on the described workbench, and the piston rod of described cylinder is connected with described slide.
Further; Described control system also comprises: be arranged on primary importance switch and second place switch on the described guide rail; Described slide is between described primary importance switch and second place switch; Described primary importance switch is connected with described central controller signal respectively with second place switch, and described central controller links to each other with described air cylinder signal.
Further; Described bending mechanism comprises with the coaxial follower that is fixedly connected of described outer cutter, is rotatably connected on the driving wheel on the described workbench; Described driving wheel is in transmission connection with described bending motor mutually, and tensioning has synchronous band between described follower and the described driving wheel.
Further, described control system also comprises: be arranged on described workbench front end the knuckle sensor, with the described outer cutter a pair of feeler lever of rotation synchronously, a pair of described feeler lever lays respectively at the both sides of described knuckle sensor.
Because technique scheme utilization; The present invention compared with prior art has advantage and effect: the present invention can realize the curved word of full-automatic fluting; And accurately control the angle of slotting position and bending; Go for the processing of materials such as corrosion resistant plate, iron plate, galvanized sheet, can accurately the fit requirement of required graphics processing of the billboard outside framework that processes, also more attractive in appearance.
Description of drawings
Accompanying drawing 1 is the stereogram of full-automatic fluting word bending machine of the present invention;
Accompanying drawing 2 is stereogram one of the present invention (an omission shell);
Accompanying drawing 3 is stereogram two of the present invention (an omission shell);
Accompanying drawing 4 is a front view of the present invention;
Accompanying drawing 5 is a vertical view of the present invention;
Accompanying drawing 6 is a right view of the present invention;
Accompanying drawing 7 is the stereogram of interior cutter of the present invention;
Accompanying drawing 8 is the front view of interior cutter of the present invention;
Accompanying drawing 9 is the left view of interior cutter of the present invention;
Accompanying drawing 10 is the vertical view of interior cutter of the present invention;
Accompanying drawing 11 is the stereogram of outer cutter of the present invention;
Accompanying drawing 12 is the front view of outer cutter of the present invention;
Accompanying drawing 13 is the left view of outer cutter of the present invention;
Accompanying drawing 14 is the vertical view after interior cutter of the present invention makes up with outer cutter;
Accompanying drawing 15 is the sketch map of the bending mechanism of word bending machine of the prior art;
Wherein: 1, frame; 11, workbench; 12, shell;
2, feed mechanism; 21, pressing plate; 22, stepper motor; 23, drive roll; 24, driven roll; 25, primary importance sensor; 26, second place sensor;
3, fluting mechanism; 31, guide rail; 32, slide; 33, metal saw; 34, cylinder; 35, fluting motor; 36, primary importance switch; 37, second place switch;
4, bending mechanism; 41, interior cutter; 42, outer cutter; 43, follower; 44, driving wheel; 46, bending motor; 411, slit; 421, side edge; 47, knuckle sensor; 48, feeler lever;
5, sheet material;
6, cover half; 7, rotating mould.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further described; Described in this specification " on ", D score position relation concerns corresponding with the upper and lower position shown in the accompanying drawing 1; Left side in the accompanying drawing 1 is " back " side described in the specification, and the right side in the accompanying drawing 1 is " preceding " side described in the specification.
A kind of full-automatic fluting word bending machine, it comprises frame 1, be arranged on workbench 11 on the frame 1, be arranged on the shell 12 on the workbench 11, is disposed with from back to front on the described workbench 11:
For realizing automatic processing, described full-automatic fluting word bending machine also comprises the control system that is used to control described feed mechanism 2, fluting mechanism 3 and bending mechanism 4 actions, and described control system comprises:
Primary importance sensor 25 and second place sensor 26; Be used to detect the position at the front end place of described sheet material 5; Primary importance sensor 25 is fixedly installed on respectively on the described workbench 11 with the interval of setting with second place sensor 26; Primary importance sensor 25 and second place sensor 26 are between described fluting mechanism 3 and bending mechanism 4, and when the front end of sheet material 5 passed through primary importance sensor 25 with second place sensor 26 places, this position sensor can be triggered and send signal; In the present embodiment, primary importance sensor 25 is selected optoelectronic switch for use with second place sensor 26;
Memory module stores the machining information of pattern to be processed, and described machining information comprises information such as Working position, bending angle, sheet material length, sheet metal thickness and groove depth;
Central controller; Be connected with described memory module, primary importance sensor 25 and second place sensor 26 signals; Be used for calculating the distance between the predetermined Working position that current position of described sheet material 5 and described memory module store, and start or stop apart from the described stepper motor of control 22, fluting motor 35 and bending motor 46 according to this.
In the present embodiment, this word bending machine of automatically slotting has two fluting mechanisms 3, and each mechanism 3 that slots all has a pair of position switch, the preferred proximity Hall switch of this position switch.Be that example describes with the position switch of a fluting in the mechanism below: described control system also comprises the primary importance switch 36 and second place switch 37 that is arranged on the described guide rail 31; Described slide 32 is between described primary importance switch 36 and second place switch 37; Described primary importance switch 36 is connected with described central controller signal respectively with second place switch 37, and described central controller links to each other with described cylinder 34 signals.Primary importance switch 36 is respectively photoelectricity near switch with second place switch 37; Slide 32 is in motion up or down; During near primary importance switch 36 and second place switch 37; This position switch will be passed to central controller with feedback signal, when primary importance switch 36 and second place switch 37 all are triggered once, represents and accomplishes once fluting action.
Described control system also comprises: be arranged on described workbench 11 front ends knuckle sensor 47, with the described outer cutter 42 a pair of feeler levers 48 of rotations synchronously, a pair of described feeler lever 48 lays respectively at the both sides of described knuckle sensor 47.In the present embodiment; This knuckle sensor 47 is an optoelectronic switch, and specifically, bending mechanism 4 comprises a pair of driving wheel 44 and a pair of follower 43; Outer cutter 42 is arranged between a pair of follower 43, and a pair of feeler lever 48 is separately positioned on the lower surface of follower 43 of downside.When bending mechanism 4 is calibrated; Follower 43 turns to opposite side from a side, and when a feeler lever process knuckle sensor 47, knuckle sensor 47 is triggered; Central controller sends instruction reverses until meeting another root feeler lever bending motor 46 immediately; Knuckle sensor 47 is triggered once more, and central controller also is recorded in the used umber of pulse of bending motor in the time that knuckle sensor 47 is triggered for twice 46 simultaneously, and the central angle that this umber of pulse and a pair of feeler lever 48 is folded is corresponding; Just can calculate outer cutter 42 and turn over set angle, how many pulses bending motor 46 needs.After the calibration, central controller calculates outer cutter 42 and comes back to the required umber of pulse of middle position bending motor 46, makes outer cutter 42 be in middle position.When carrying out Bending Processing; Central processing unit is calculated pairing umber of pulse according to the bending goniometer that writes down in the machining information; Control bending motor 46 rotates, thereby the outer cutter 42 of control clockwise rotates or rotates counterclockwise, and the angle of outer cutter 42 rotations of control; Each Bending Processing finishes, and outer cutter 42 all can be got back to central position.
Operation principle of the present invention is following:
At first sheet material to be processed 5 is sent in the slit between a pair of pressing plate 21; And through the adjustment slit width sheet material can easily be passed through between a pair of pressing plate 21; When the leading section of sheet material 5 passes through primary importance sensor 25; First sensor 25 is triggered, and the umber of pulse of central controller opening entry stepper motor 22 is when sheet material 5 arrives second place sensor 26 places; Second place sensor 26 is triggered; Central controller stops recording impulse, because the distance between primary importance sensor 25 and the second place sensor 26 fixes, so central controller can calculate stepper motor 22 in view of the above and in what pulses, makes sheet material 5 distance between a pair of position sensor of passing by; At this moment, the leading section of sheet material 5 is positioned at second place sensor 26 places, because fluting mechanism 3 all is fixed on the workbench 11 with bending mechanism 4; And fluting mechanism 3 is fixed apart from the distance of second place sensor 26 with bending mechanism 4, and central controller compares through the machining information of storing in the position that sheet material 5 is current and the memory module, and the fluting that just can calculate on the sheet material is put the distance of the mechanism 3 that slots; Perhaps the inflection point on the sheet material is to the distance of bending mechanism 4; This distance possibly be on the occasion of also possibly being negative value, if this distance be on the occasion of, central controller sends 22 continuation of pulse signal control step motor just to be changeed; Sheet material 5 is moved forward; If this distance is a negative value, then send signal controling stepping motor 22 counter-rotatings, sheet material 5 is moved backward.When the fluting point on the sheet material 5 or inflection point just arrive fluting mechanism 3 or bending mechanism 4; Central controller stops operating stepper motor 22, and sends signal controlling fluting motor 35 or 46 startups of bending motor, thereby sheet material is slotted or bending; After fluting or bending finish; Stepper motor 22 continues to start again, and sheet material 5 is delivered to down one fluting place or bending part, all machines until all Working positions.
The foregoing description only is explanation technical conceive of the present invention and characteristics, and its purpose is to let the personage who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All equivalences that spirit is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (7)
1. full-automatic fluting word bending machine, it is characterized in that: it comprises workbench (11), described workbench is disposed with on (11) from back to front:
Feed mechanism (2) is used for banded sheet material (5) is fed forward continuously, and described feed mechanism (2) comprises and is used to drive the stepper motor (22) that described sheet material (5) is fed forward;
Fluting mechanism (3) is used for going up fluting at described sheet material (5), and described fluting mechanism (3) comprises metal saw (33) and is used to drive the fluting motor (35) that described metal saw (33) rotates;
Bending mechanism (4); Be used for described sheet material (5) being bent at the fluting place; Described bending mechanism (4) comprise the interior cutter (41) that is fixedly installed on the described workbench (11), rotationally be arranged on described in cutter (41) outside outer cutter (42), be used to control the bending motor (46) of the anglec of rotation of described outer cutter (42); Offer the slit (411) that can supply sheet material (5) to pass on the cutter (41) in described, have a pair of side edge (421) that lays respectively at (411) both sides, described slit and be used to promote described sheet material (5) bending on the described outer cutter (42);
Described full-automatic fluting word bending machine also comprises and is used to control the control system that described feed mechanism (2), fluting mechanism (3) and bending mechanism (4) move, and described control system comprises:
A pair of position sensor is used to detect the position at the front end place of described sheet material (5), and a pair of described position sensor is fixedly installed on respectively on the described workbench (11) with the interval of setting;
Memory module stores the machining information of pattern to be processed, and described machining information comprises Working position, bending angle;
Central controller; Be connected with described memory module and a pair of described position sensor signal; Be used for calculating the distance between the Working position that current position of described sheet material and described memory module store, and start or stop apart from control described stepper motor (22), fluting motor (35) and bending motor (46) according to this.
2. full-automatic fluting word bending machine according to claim 1; It is characterized in that: described feed mechanism (2) comprises and a pair ofly is fixedly installed on pressing plate (21) on the described workbench (11), is rotatably connected on drive roll (23) and driven roll (24) on the described workbench (11); Described drive roll (23) is in transmission connection with described stepper motor (22) mutually; Has the slit that supplies described sheet material (5) to pass between a pair of described pressing plate (21); A pair of described pressing plate (21) is provided with breach, and described drive roll (23) is separately positioned on the both sides of described breach with driven roll (24) and contacts with described sheet material (5) friction.
3. full-automatic fluting word bending machine according to claim 2 is characterized in that: it comprises two described fluting mechanisms (3), and two described fluting mechanisms (3) lay respectively at the both sides of a pair of described pressing plate (21).
4. full-automatic fluting word bending machine according to claim 1; It is characterized in that: described fluting mechanism (3) comprises the pair of guide rails (31) that is fixedly installed on the described workbench (11), is slidingly arranged in the slide (32) on the described guide rail (31); Described fluting motor (35) is fixedly connected on the described slide (32); Described metal saw (33) is coaxial to be fixedly connected on the output of described fluting motor (35); Also be provided with cylinder (34) on the described workbench (11), the piston rod of described cylinder (34) is connected with described slide (32).
5. full-automatic fluting word bending machine according to claim 4; It is characterized in that: described control system also comprises: be arranged on primary importance switch (36) and second place switch (37) on the described guide rail (31); Described slide (32) is positioned between described primary importance switch (36) and the second place switch (37); Described primary importance switch (36) is connected with described central controller signal respectively with second place switch (37), and described central controller links to each other with described cylinder (34) signal.
6. full-automatic fluting word bending machine according to claim 1; It is characterized in that: described bending mechanism (4) comprises with the coaxial follower that is fixedly connected of described outer cutter (42) (43), is rotatably connected on the driving wheel (44) on the described workbench (11); Described driving wheel (44) is in transmission connection with described bending motor (46) mutually, and tensioning has synchronous band (45) between described follower (43) and the described driving wheel (44).
7. full-automatic fluting word bending machine according to claim 6; It is characterized in that: described control system also comprises: be arranged on described workbench (11) front end knuckle sensor (47), with described outer cutter (42) a pair of feeler lever (48) of rotation synchronously, a pair of described feeler lever (48) lays respectively at the both sides of described knuckle sensor (47).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105644238A CN102126132B (en) | 2010-11-25 | 2010-11-25 | Full-automatic slotting bending machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105644238A CN102126132B (en) | 2010-11-25 | 2010-11-25 | Full-automatic slotting bending machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102126132A CN102126132A (en) | 2011-07-20 |
| CN102126132B true CN102126132B (en) | 2012-07-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105644238A Expired - Fee Related CN102126132B (en) | 2010-11-25 | 2010-11-25 | Full-automatic slotting bending machine |
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| CN (1) | CN102126132B (en) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102672470B (en) * | 2012-06-08 | 2014-07-16 | 苏州高源科技有限公司 | Grooved roll bending machine |
| CN102699686B (en) * | 2012-06-08 | 2014-11-05 | 苏州高源科技有限公司 | Grooving letter bending machine |
| CN102862054B (en) * | 2012-09-27 | 2015-05-13 | 浙江大学 | Full-automatic slotting bending machine |
| CN103786024B (en) * | 2012-10-29 | 2016-04-20 | 浙江大学 | Full-automatic advertisement and identifier bender |
| CN104259773A (en) * | 2014-09-05 | 2015-01-07 | 苏州高源科技有限公司 | Slotting and bending device with two rows of tools |
| DE102014016628A1 (en) * | 2014-11-04 | 2016-05-04 | Michael Weinig Ag | Method for monitoring the machine room of a processing machine, preferably a molding machine, as well as a processing machine, in particular a molding machine, for carrying out such a method |
| CN104999278B (en) * | 2015-06-30 | 2017-12-01 | 天津市深和科技有限公司 | Character bending machine |
| CN105415076B (en) * | 2015-12-29 | 2017-07-14 | 天津市沃丰机电设备有限公司 | A kind of sheet material continuous feeding device being used in word bending machine |
| CN105690098B (en) * | 2016-03-30 | 2017-12-01 | 新昌县城南乡量新机械厂 | A kind of device for the full-automatic bending polishing of shoe rack |
| CN109647940A (en) * | 2019-01-22 | 2019-04-19 | 厦门海普锐科技股份有限公司 | The machining center of bending machine and busbar |
| CN110834201B (en) * | 2020-01-13 | 2020-05-12 | 潍坊达创数控设备有限公司 | Novel word bending machine |
| CN114378590B (en) * | 2022-03-23 | 2022-06-21 | 山东卓维智能装备有限公司 | Full-function character bending machine |
| CN115284016B (en) * | 2022-09-28 | 2023-01-10 | 宝都国际新材料有限公司 | Sound insulation and noise reduction corner plate production device |
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| DE10114263C1 (en) * | 2001-03-22 | 2002-04-25 | Keuro Besitz Gmbh & Co | Feed off method, for sawn sections, uses clamp plates for movement of sawn section away from sawing plane and deposition on feed off surface |
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| CN201889630U (en) * | 2010-11-25 | 2011-07-06 | 苏州高源科技有限公司 | Full-automatic grooving bending machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP4185599B2 (en) * | 1998-10-07 | 2008-11-26 | 株式会社アマダエンジニアリングセンター | Work shooter device |
| KR100684262B1 (en) * | 2006-03-08 | 2007-02-16 | 함강호 | Manufacturing process of seat rail for car |
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| DE10114263C1 (en) * | 2001-03-22 | 2002-04-25 | Keuro Besitz Gmbh & Co | Feed off method, for sawn sections, uses clamp plates for movement of sawn section away from sawing plane and deposition on feed off surface |
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| CN201264159Y (en) * | 2008-09-24 | 2009-07-01 | 李康 | Full automatic milling and cutting combined machine |
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Denomination of invention: Full-automatic slotting bending machine Effective date of registration: 20140821 Granted publication date: 20120718 Pledgee: Bank of Communications Ltd Suzhou branch Pledgor: Suzhou Gaoyuan Technology Co., Ltd. Registration number: 2014320010007 |
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