CN102126079B - Automatic seam welder for high-speed steel barrel - Google Patents
Automatic seam welder for high-speed steel barrel Download PDFInfo
- Publication number
- CN102126079B CN102126079B CN 201110097223 CN201110097223A CN102126079B CN 102126079 B CN102126079 B CN 102126079B CN 201110097223 CN201110097223 CN 201110097223 CN 201110097223 A CN201110097223 A CN 201110097223A CN 102126079 B CN102126079 B CN 102126079B
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- barrel
- frame
- motor
- welder
- welding
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- 229910000997 High-speed steel Inorganic materials 0.000 title claims abstract description 10
- 238000003466 welding Methods 0.000 claims abstract description 43
- 239000004411 aluminium Substances 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 230000013011 mating Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000010354 integration Effects 0.000 abstract description 2
- 238000002788 crimping Methods 0.000 abstract 3
- 150000001875 compounds Chemical class 0.000 abstract 1
- 239000002184 metal Substances 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 16
- 239000010959 steel Substances 0.000 description 16
- 238000005516 engineering process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002337 anti-port Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004021 metal welding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The invention discloses an automatic seam welder for a high-speed steel barrel, relating to a mechanical and electrical integration compound seam welding device for high-speed automatic welding of a longitudinal seam of a metal barrel. The automatic seam welder for the high-speed steel barrel comprises a stand, a conveying track and a push pawl, wherein the conveying track and the push pawl are arranged on the stand, one end of the stand is provided with a crimping device, the crimping device is connected with a crimping motor, a feeding device connected to the conveying rail is arranged on the stand, a barrel feeding motor is connected to the feeding device, and the stand is also provided with a welding device and a barrel pushing device matched with the welding device. The invention has the advantages of realizing the purpose of controllable barrel pushing speed and increasing the production speed of the welder.
Description
Technical field
The present invention relates to the electromechanical integration plyability seam-welding equipment of the High-Speed Automatic welding of metal drum class longitudinal seam.
Background technology
The economic technology basis of China had obtained significant progress in recent years, domestic enterprise is by the advanced technology of digestion, absorption overseas high speed steel drum automatic seam welder, begin to develop, develop the full-automatic seam welder of domestic steel drum, although market is various in style, but welding performance can't reach high requirement, and at present steel drum is fed mechanism that welding wheel welds is all that to adopt cylinder or common electric machine be that power source directly promotes to domestic similar welding machine.Along with the demand in steel drum market constantly enlarges, the updating of tubbing technique, welding quality requires more and more higher, improves the steel drum quality, enlarges steel drum output and has become the task of top priority.
Summary of the invention
Purpose of the present invention provides the automatic seam welder of the overall performance of the full-automatic seam welder of a kind of further raising steel drum just in order to overcome the deficiencies in the prior art, and it can promote the significantly progress of tubbing technology and increasing substantially of steel drum quality.In order to achieve the above object, the technical solution used in the present invention is:
A kind of automatic seam welder for high-speed steel barrel, comprise the delivery track that a frame and frame are provided with and pawl, described frame one end is provided with the volume round belting, described volume round belting is connected with volume circle motor, be connected with feed arrangement with delivery track on described frame, described feed arrangement is connected with and send a barrel motor, it is characterized in that: also be provided with a welder and the barrel that pushes away that is mated on described frame.
The above push away barrel comprise one push away barrel motor with by shaft coupling and the ball-screw that pushes away barrel motor and be connected, described ball-screw is provided with the welding machine cantilever and the slide rail of pawling, pawling that described pawl slide rail and frame are provided with is in mating connection, and the outside and front end of described ball-screw is respectively equipped with bellows and aluminium lid.
The above welder is comprised of three groups of waist drum wheels and up and down welding wheel, and described waist drum wheel front end is provided with the leveling pinch roller, and described welding wheel connects the welding wheel motor, and described welding wheel motor is fixedly connected with frame.
Also be provided with a self-lubricating device on the above frame.
Also be provided with a touch-screen on the above frame.
The invention has the beneficial effects as follows: realized pushing away the controlled purpose of barrel speed, promoted the speed of production of welding machine.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is top view of the present invention;
Fig. 3 is that the present invention pushes away the barrel schematic diagram;
In figure: 1. frame; 2. feed arrangement; 3. roll up the circle motor; 4. self-lubricating device; 5. welding wheel motor; 6. touch-screen; 7. delivery track; 8. push away a barrel motor; 9. pawl; 10. welding machine cantilever; 11. waist drum wheel; 12. welding wheel; 13. leveling pinch roller; 14. electric machine support; 15. shaft coupling; 16. ball-screw; 17. bellows; 18. aluminium lid; The slide rail 19. pawl; 20. send a barrel motor; 21. volume round belting; 22.Z type guide rail.
The specific embodiment
By accompanying drawing as can be known, the present invention includes the delivery track 7 that a frame 1 and frame 1 be provided with and pawl 9, described frame 1 one ends are provided with volume round belting 21, described volume round belting 21 is connected with volume circle motor 3, be connected with feed arrangement 2 with delivery track 7 on described frame 1, described feed arrangement 2 is connected with and send barrel motor 20, also is provided with a welder and the barrel that pushes away that is mated on described frame 1.The above push away barrel comprise one push away barrel motor 8 with by shaft coupling 15 and the ball-screw 16 that pushes away barrel motor 8 and be connected, described ball-screw 16 is provided with welding machine cantilever 10 and the slide rail 19 of pawling, described pawl slide rail 19 and frame 1 are provided with pawls 9 in mating connectionly, and the outside and front end of described ball-screw 16 is respectively equipped with bellows 17 and aluminium lid 18.The above welder is comprised of three groups of waist drum wheels 11 and up and down welding wheel 12, and described waist drum wheel 11 front ends are provided with leveling pinch roller 13, and described welding wheel 12 connects welding wheel motor 5, and described welding wheel motor 5 is fixedly connected with frame 1.Also be provided with a self-lubricating device 4 and a touch-screen 6 on the above frame 1.
When needs feed steel drum welder and weld, controlled by touch-screen 6 operation sequences and push away 8 rotations of barrel motor, rotate by the ball-screw 16 that shaft coupling 15 is connected thereby drive with it, screw (not shown) on ball-screw 16 is moved to the direction away from motor, screw is fixed together with the slide rail 19 of pawling, and then the slide rail 19 of pawling, make on the slide rail of pawling 19 pawl and 9 promote steel drums and enter welder; When pawl 9 arrive assigned addresses after, push away barrel motor 8 and do antiport, will pawl 9 returns to original position, waits for pushing next steel drum.The ball screw assembly, of bellows 17 and aluminium lid 18 protection ball-screws 16 prevents that the impurity such as dust from falling into ball screw assembly, and affecting its normal operation and service life.
Before welding machine carried out work, operating personnel will according to production requirement, set relevant parameter by touch-screen.
steel plate after shearing is sent into feed arrangement 2, feed arrangement 2 has entrance and carries the idling guiding, automatically locate, automatic calibration, the Based Intelligent Control feeding, can avoid repeating to welding machine the function of feeding, it will be according to the working condition of next procedure, automatically the steel drum plate is pushed and the integrated volume round belting 21 of complete machine, volume round belting 21 adopts three roller volume circles, adopt the same power source, the cylindrical peripheral linear speed is equated, it can regulate volume circle curvature as required, roll the steel drum in different buckets footpath, steel plate enters rear PLC and controls 3 motions of volume circle motor, roll of steel plate is made tubbiness, wait enters subsequent processing.When PLC control send barrel motor 20 to rotate after, send steel drum after barrel motor 20 will be spooled to deliver to along delivery track 7 and treat welding zone.Send barrel motor 20 to adopt SERVO CONTROL, can regulate according to program parameter and send barrel speed and transport distance, its fltting speed is steady, has well guaranteed the shape of ladle body.Ladle body is admitted to after welding zone, and whether the PLC program will weld its feeding welder according to condition judgment.
When needs will be until the feeding of the ladle body of welding zone, PLC pushed away barrel motor 8 with what control pushed away barrel, 9 ladle body was pushed welder thereby drive to pawl.Ladle body is in pushing the process of welder, will be by Z-type guide rail 22 gradually with the sheet material scrap (bridge), the 22 nose type ends from rear guide end to the Z-type guide rail, make ladle body both sides overlapping smoothly to the weld seam terminal again, rely on simultaneously Z-type guide rail 22 to guarantee overlapping part and welding wheel 12 center-aligned, complete the scrap (bridge) size Control.Welder is that waist drum wheel 11 and up and down welding wheel 12 form by three groups of shaping wheels, automatically adjusts according to the heat control program of the special use that regulates, and guarantees welding quality.Before beginning welding, PLC will drive two welding wheels 12 in up and down simultaneously by controlling welding wheel motor 5, thereby guarantee the speed of production of welding machine; After ladle body entered welder, PLC finalized the design the ladle body size by controlling the position of top waist drum wheel 11, has namely guaranteed uniformity and the stability of weld seam amount of lap.Complete the part ladle body of welding after leaving welding wheel 12, namely enter with the synchronous operated leveling pinch roller 13 of welding wheel 12 in, this moment, the weld seam of ladle body still was in the red heat state, under the rolling of certain pressure, its internal structure becomes tightr, elimination makes face of weld bright and clean, attractive in appearance because of the defective that contraction causes.
Claims (4)
1. automatic seam welder for high-speed steel barrel, comprise the delivery track that a frame and frame are provided with and pawl, described frame one end is provided with the volume round belting, described volume round belting is connected with volume circle motor, be connected with feed arrangement with delivery track on described frame, described feed arrangement is connected with and send a barrel motor, it is characterized in that: also be provided with a welder and the barrel that pushes away that is mated on described frame, described push away barrel comprise one push away barrel motor with by shaft coupling and the ball-screw that pushes away barrel motor and be connected, described ball-screw is provided with the welding machine cantilever and the slide rail of pawling, pawling that described pawl slide rail and frame are provided with is in mating connection, described ball-screw outside and front end are respectively equipped with bellows and aluminium lid.
2. automatic seam welder for high-speed steel barrel according to claim 1, it is characterized in that: described welder is comprised of three groups of waist drum wheels and up and down welding wheel, described waist drum wheel front end is provided with the leveling pinch roller, and described welding wheel connects the welding wheel motor, and described welding wheel motor is fixedly connected with frame.
3. automatic seam welder for high-speed steel barrel according to claim 1, is characterized in that: also be provided with a self-lubricating device on described frame.
4. automatic seam welder for high-speed steel barrel according to claim 1, is characterized in that: also be provided with a touch-screen on described frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110097223 CN102126079B (en) | 2011-04-19 | 2011-04-19 | Automatic seam welder for high-speed steel barrel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110097223 CN102126079B (en) | 2011-04-19 | 2011-04-19 | Automatic seam welder for high-speed steel barrel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102126079A CN102126079A (en) | 2011-07-20 |
| CN102126079B true CN102126079B (en) | 2013-06-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110097223 Expired - Fee Related CN102126079B (en) | 2011-04-19 | 2011-04-19 | Automatic seam welder for high-speed steel barrel |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103071889B (en) * | 2011-10-26 | 2014-11-26 | 深圳市鹏煜威科技有限公司 | Continuous welding device of metal cylinder welding machine |
| CN102615509A (en) * | 2012-04-14 | 2012-08-01 | 广东建华管桩有限公司 | Automatic forming and welding machine for tubular pile hoop plate |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA637036A (en) * | 1962-02-20 | E. Maier Curtis | Can body and method of forming same | |
| US3431383A (en) * | 1963-06-07 | 1969-03-04 | Continental Can Co | Edge guidance of an unseamed tube in the continuous welding of the tube |
| FR2597378A1 (en) * | 1986-04-21 | 1987-10-23 | Carnaud Emballage Sa | LASER WELDING METHOD AND INSTALLATION USING THE SAME |
| CN101607337A (en) * | 2009-07-28 | 2009-12-23 | 应城骏腾发自动焊接装备有限公司 | Novel automatic steel drum seam welder |
| CN201565696U (en) * | 2009-07-28 | 2010-09-01 | 应城骏腾发自动焊接装备有限公司 | Novel automatic steel drum seam-welding machine |
| CN201988836U (en) * | 2011-04-19 | 2011-09-28 | 天津滨海铭博商贸有限公司 | High speed automatic seam welder of steel drum |
-
2011
- 2011-04-19 CN CN 201110097223 patent/CN102126079B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA637036A (en) * | 1962-02-20 | E. Maier Curtis | Can body and method of forming same | |
| US3431383A (en) * | 1963-06-07 | 1969-03-04 | Continental Can Co | Edge guidance of an unseamed tube in the continuous welding of the tube |
| FR2597378A1 (en) * | 1986-04-21 | 1987-10-23 | Carnaud Emballage Sa | LASER WELDING METHOD AND INSTALLATION USING THE SAME |
| CN101607337A (en) * | 2009-07-28 | 2009-12-23 | 应城骏腾发自动焊接装备有限公司 | Novel automatic steel drum seam welder |
| CN201565696U (en) * | 2009-07-28 | 2010-09-01 | 应城骏腾发自动焊接装备有限公司 | Novel automatic steel drum seam-welding machine |
| CN201988836U (en) * | 2011-04-19 | 2011-09-28 | 天津滨海铭博商贸有限公司 | High speed automatic seam welder of steel drum |
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| Publication number | Publication date |
|---|---|
| CN102126079A (en) | 2011-07-20 |
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