CN102121256B - Suction sludge dewatering sand dredger - Google Patents

Suction sludge dewatering sand dredger Download PDF

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CN102121256B
CN102121256B CN2011100847832A CN201110084783A CN102121256B CN 102121256 B CN102121256 B CN 102121256B CN 2011100847832 A CN2011100847832 A CN 2011100847832A CN 201110084783 A CN201110084783 A CN 201110084783A CN 102121256 B CN102121256 B CN 102121256B
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sludge
dewatering
dredger
pipeline
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CN102121256A (en
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吴燕
刘禹杨
李妍
刘银
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Tianjin University of Science and Technology
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Abstract

The invention relates to a suction sludge dewatering sand dredger which is characterized in that a sludge processing device is arranged on a boat body and comprises an extracting unit, a sieving unit, a heavy metal processing unit, a dewatering unit, a deodorizing unit, a dewatered sludge collecting unit and a wastewater processing and discharging unit. In the invention, the integral design of sediment dewatering processing device for urban landscape water pollution is realized; the sludge is immediately dried and dewatered while dredging; and the processed sludge can be directly used in the agricultural field, therefore, the pollution on the environment is avoided.

Description

一种绞吸式淤泥脱水疏浚船A cutter suction sludge dewatering dredger

技术领域 technical field

本发明属于清淤船,特别是一种绞吸式淤泥脱水疏浚船。The invention belongs to a dredging ship, in particular to a cutter suction type sludge dewatering dredging ship.

背景技术 Background technique

随着社会经济的发展,我国城市和近郊的景观水体水质恶化现象越来越严重。为了改善水体污染状况,控制景观水体内源污染,底泥疏浚作为污染景观水体治理和恢复中的一种彻底治理手段,正越来越多地为景观水体治理工程所选用。据不完全统计,仅1998~2005年环保疏浚的湖泊就达40个,涉及城市20多个,疏浚出湖体的底泥约3758.3万m3。底泥以有机质为主体,含有病原菌、病毒、寄生虫卵等大量有害物质,如果不能得到有效处置,难免造成二次污染,这使得底泥处置及资源化成为必然;同时,该类底泥中富含氮、磷等有机元素,也存在一定含量的金属元素,这为底泥的资源化创造了客观条件。作为环保疏浚的核心内容之一,疏浚污染底泥无害化、资源化,已成为环境综合治理工作中的新难点、新挑战。With the development of society and economy, the water quality deterioration of landscape water bodies in cities and suburbs in my country is becoming more and more serious. In order to improve the water pollution status and control the internal source pollution of landscape water, sediment dredging, as a thorough treatment method in the treatment and restoration of polluted landscape water, is increasingly being used in landscape water treatment projects. According to incomplete statistics, from 1998 to 2005 alone, 40 lakes were dredged for environmental protection, involving more than 20 cities, and about 37.583 million m 3 of lake sediment was dredged. The sediment is mainly composed of organic matter and contains a large amount of harmful substances such as pathogenic bacteria, viruses, and parasite eggs. If it cannot be effectively disposed of, it will inevitably cause secondary pollution, which makes the disposal and recycling of the sediment inevitable; It is rich in organic elements such as nitrogen and phosphorus, and also has a certain amount of metal elements, which creates objective conditions for the resource utilization of sediment. As one of the core contents of environmental protection dredging, the harmless and resourceful dredging of polluted sediment has become a new difficulty and new challenge in the comprehensive environmental management work.

城市景观水体疏浚底泥含水量高达95%以上,采用机械快速脱水处理后的淤泥显著减容,体积可以压缩至原有的1/4~1/5,且性能稳定、无臭、无病原生物,大大减轻了对环境的二次污染。与污水污泥、工业废渣等城市固废相比,景观水体疏浚底泥的污染物成分简单,含量低,理化性质与土壤接近,其中有机质、氮、磷等营养物质丰富,可以增加土地肥力、改良土壤耕作性能、节约大量处置费用。因此农田投放是一种符合可持续发展原则的资源回收利用途径。The water content of the dredged sediment of urban landscape water is as high as 95%, and the volume of the sludge after mechanical rapid dehydration treatment is significantly reduced, and the volume can be compressed to 1/4 to 1/5 of the original, and the performance is stable, odorless, and free of pathogenic organisms , greatly reducing the secondary pollution to the environment. Compared with urban solid waste such as sewage sludge and industrial waste residue, the pollutants in the dredged sediment of landscape water bodies are simple and low in content, and their physical and chemical properties are similar to those of soil. Among them, organic matter, nitrogen, phosphorus and other nutrients are rich in nutrients, which can increase land fertility, Improve soil cultivation performance and save a lot of disposal costs. Therefore, farmland allocation is a way of resource recovery and utilization in line with the principle of sustainable development.

在淤泥脱水方面,日本研制出移动式连续脱水船,将淤泥脱水装置安放在船上,使设备具有移动性,能够将集中倾倒在水中的淤泥连续收集到凝集沉淀槽,加入无害凝集剂,经过真空脱水达到要求。在重金属去除方面,国内外已经研究出一系列易于掌握、操作简单的化学方法,即投放化学药剂使淤泥中重金属由不可溶态的化合物向可溶的离子态或络合离子态转化,达到降低重金属含量的目的。但当今国内外先进的疏浚船,只是将淤泥收集和运输,既不能将其及时处理达到脱水指标,也不能实现将重金属含量控制在农用标准以下。In terms of sludge dehydration, Japan has developed a mobile continuous dehydration ship. The sludge dehydration device is placed on the ship to make the equipment mobile. The sludge dumped in the water can be continuously collected into the coagulation sedimentation tank, and a harmless coagulant is added. Vacuum dehydration meets the requirements. In terms of heavy metal removal, a series of chemical methods that are easy to grasp and easy to operate have been developed at home and abroad, that is, adding chemical agents to transform heavy metals in sludge from insoluble compounds to soluble ionic or complex ion states to reduce The purpose of heavy metal content. But today's advanced dredging ships at home and abroad only collect and transport the silt, neither can it be processed in time to reach the dehydration index, nor can it control the heavy metal content below the agricultural standard.

发明内容 Contents of the invention

本发明目的在于克服现有技术的不足之处,提供一种设计科学合理、清洁环保、使用方便的绞吸式淤泥脱水疏浚船,本绞吸式淤泥脱水疏浚船兼具淤泥的收集、处理和运输功能。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a cutter-suction sludge dewatering dredger with scientific and reasonable design, clean and environment-friendly, and easy to use. transport function.

本发明实现目的的技术方案是:The technical scheme that the present invention realizes purpose is:

一种绞吸式淤泥脱水疏浚船,其特征在于:在船体内安装淤泥处理装置,该淤泥处理装置包括抽取单元、筛分单元、脱水单元、除臭单元、脱水淤泥收集单元、废水处理排放单元,抽取单元的自吸淤泥泵连通绞吸头伸出船底,自吸淤泥泵与筛分单元的振动筛连通,该振动筛连通储沙罐;振动筛通过管道连接脱水单元的带式压滤机,带式压滤机连通废水处理排放单元;带式压滤机直接连接振动流化床干燥机,该振动流化床干燥机的淤泥出口连接脱水淤泥收集单元的储泥罐;振动流化床干燥机的空气出口上连接有活性炭除臭器。A cutter suction sludge dewatering dredging ship, characterized in that a sludge treatment device is installed in the hull, and the sludge treatment device includes an extraction unit, a screening unit, a dehydration unit, a deodorization unit, a dewatered sludge collection unit, and a waste water treatment and discharge unit , the self-priming sludge pump of the extraction unit is connected to the cutter suction head to protrude from the bottom of the ship, the self-priming sludge pump is connected to the vibrating screen of the screening unit, and the vibrating screen is connected to the sand storage tank; the vibrating screen is connected to the belt filter press of the dewatering unit through pipelines , the belt filter press is connected to the wastewater treatment and discharge unit; the belt filter press is directly connected to the vibrating fluidized bed dryer, and the sludge outlet of the vibrating fluidized bed dryer is connected to the mud storage tank of the dewatered sludge collection unit; the vibrating fluidized bed An activated carbon deodorizer is connected to the air outlet of the dryer.

而且,根据权利要求1所述的绞吸式淤泥脱水疏浚船,其特征在于:所述筛分单元的振动筛和脱水单元之间的管路上装有重金属处理单元。Moreover, the cutter suction sludge dewatering dredger according to claim 1 is characterized in that: a heavy metal treatment unit is installed on the pipeline between the vibrating screen of the screening unit and the dewatering unit.

而且,所述重金属处理单元和脱水单元之间的管路上装有加药单元。Moreover, a dosing unit is installed on the pipeline between the heavy metal treatment unit and the dehydration unit.

而且,所述废水处理排放单元由净化器及流量计构成。Furthermore, the wastewater treatment and discharge unit is composed of a purifier and a flow meter.

而且,所述脱水单元的振动流化床干燥机装有废水排放管,且与带式压滤机的排水管路相连。Moreover, the vibrating fluidized bed dryer of the dehydration unit is equipped with a waste water discharge pipe, and is connected with the drainage pipeline of the belt filter press.

而且,所述脱水淤泥收集单元的振动流化床干燥机和储泥罐之间的管路上安装含水量检测器。Moreover, a water content detector is installed on the pipeline between the vibrating fluidized bed dryer and the mud storage tank of the dewatered sludge collection unit.

而且,所述船体上装有控制船体定位的液压控制装置。Moreover, a hydraulic control device for controlling the positioning of the hull is installed on the hull.

本发明的优点和积极效果是:Advantage and positive effect of the present invention are:

1.本发明所述绞吸式淤泥脱水疏浚船将船体和淤泥处理装置组合,组成一种兼顾疏浚挖泥和脱水处理的新型疏浚船,能够移动作业,且兼具挖泥与脱水处理功能,使操作更加方便、快捷,本发明对作业环境适应性强,而且使操作更加方便快捷,通过机械化处理,提高了处理效率,节约人力。1. The cutter suction sludge dewatering dredging ship of the present invention combines the hull and the sludge treatment device to form a new type of dredging ship that takes into account both dredging, dredging and dewatering treatment, which can be moved and has the functions of dredging and dewatering treatment. The operation is more convenient and fast, and the present invention has strong adaptability to the working environment, and makes the operation more convenient and fast, and improves the processing efficiency and saves manpower through mechanized processing.

2.本发明所述绞吸式淤泥脱水疏浚船,处理后的淤泥含水量和重金属含量均满足淤泥农用标准,并且能够检测出排水量和处理后的干泥含水量,可以直接运送用于农田投放。2. The cutter-suction sludge dewatering dredger of the present invention, the moisture content and heavy metal content of the treated sludge meet the agricultural standards for sludge, and the water displacement and the moisture content of the treated dry sludge can be detected, which can be directly transported for farmland release .

3.本发明实现了城市景观水体污染底泥脱水处理装置的整体化设计,在疏浚淤泥的同时立即脱水干燥,处理后的淤泥可直接运至农用投放,避免了对环境造成的污染。3. The present invention realizes the integrated design of the dehydration treatment device for urban landscape water body polluted sediment, and immediately dehydrates and dries the sludge while dredging, and the treated sludge can be directly transported to agricultural use, avoiding pollution to the environment.

附图说明 Description of drawings

图1为本发明的外部结构示意图;Fig. 1 is a schematic diagram of the external structure of the present invention;

图2为本发明淤泥处理装置的结构示意图。Fig. 2 is a schematic structural view of the sludge treatment device of the present invention.

具体实施方式 Detailed ways

下面结合附图详细叙述本发明的实施例;需要说明的是,本实施例是叙述性的,不是限定性的,不能以此限定本发明的保护范围。The embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings; it should be noted that the embodiments are illustrative, not restrictive, and cannot limit the protection scope of the present invention.

一种绞吸式淤泥脱水疏浚船,包括船体3及在船体上安装的控制船体定位的液压控制装置2、安装电气控制系统的控制室4。A cutter suction sludge dewatering dredging ship, comprising a hull 3, a hydraulic control device 2 installed on the hull to control the positioning of the hull, and a control room 4 installed with an electrical control system.

本发明的创新点在于:The innovation point of the present invention is:

在船体上安装淤泥处理装置5,该淤泥处理装置包括抽取单元、筛分单元、重金属处理单元、加药单元、脱水单元、除臭单元、脱水淤泥收集单元、废水处理排放单元。抽取单元的自吸淤泥泵6连通在船底安装的淤泥处理装置的绞吸头1,该绞吸头伸出船底连通景观水体,抽取淤泥含量较高的泥水;抽取到的泥水通过自吸淤泥泵进入筛分单元的振动筛7,经过该振动筛筛分,沙子被拦截并倾倒进储沙罐9中;筛分单元的振动筛和脱水单元之间的管路上装有重金属处理单元,该重金属处理单元由重金属处理装置8与管路连通,降低管路中泥水的重金属含量;重金属处理单元和脱水单元之间的管路上装有加药单元,该加药单元由配药箱10与管路连通,通过阀门控制配药箱中的配液加入管路;振动筛通过管道连接脱水单元的带式压滤机11,带式压滤机连通振动流化床干燥机15,带式压滤机连通废水处理排放单元,废水处理排放单元由净化器13与振动流化床干燥机的所安装的废水排放管14等管路组成,该废水排放管与带式压滤机的另一端的排水管路相连;在连通净化器的管路上安装有流量计12,该净化器的废水排放管连通景观水体;该振动流化床干燥机的淤泥出口连接脱水淤泥收集单元的储泥罐17,该振动流化床干燥机和储泥罐之间的管路上安装含水量检测器16;振动流化床干燥机的空气出口上连接有一活性炭除臭器18。A sludge treatment device 5 is installed on the hull, and the sludge treatment device includes an extraction unit, a screening unit, a heavy metal treatment unit, a dosing unit, a dehydration unit, a deodorization unit, a dewatered sludge collection unit, and a waste water treatment and discharge unit. The self-priming sludge pump 6 of the extraction unit is connected to the twisted suction head 1 of the sludge treatment device installed on the bottom of the ship. The twisted suction head extends out of the bottom of the ship to connect with the landscape water body to extract muddy water with high silt content; the pumped muddy water passes through the self-priming sludge pump Enter the vibrating screen 7 of the screening unit, through the screening of the vibrating screen, the sand is intercepted and poured into the sand storage tank 9; the pipeline between the vibrating screen of the screening unit and the dehydration unit is equipped with a heavy metal processing unit, the heavy metal The treatment unit is communicated with the pipeline by the heavy metal treatment device 8 to reduce the heavy metal content in the muddy water in the pipeline; a dosing unit is installed on the pipeline between the heavy metal treatment unit and the dehydration unit, and the dosing unit is communicated with the pipeline by a dispensing box 10 , through the valve to control the dosing in the dispensing box to add the pipeline; the vibrating screen is connected to the belt filter press 11 of the dehydration unit through the pipeline, the belt filter press is connected to the vibrating fluidized bed dryer 15, and the belt filter press is connected to the waste water Treatment and discharge unit, the waste water treatment and discharge unit is composed of the purifier 13 and the installed waste water discharge pipe 14 of the vibrating fluidized bed dryer and other pipelines, and the waste water discharge pipe is connected with the drainage pipe at the other end of the belt filter ; A flowmeter 12 is installed on the pipeline connected to the purifier, and the waste water discharge pipe of the purifier is connected to the landscape water body; the mud outlet of the vibrating fluidized bed dryer is connected to the mud storage tank 17 of the dewatering mud collection unit, and the vibrating fluidized A water content detector 16 is installed on the pipeline between the bed dryer and the mud storage tank; an activated carbon deodorizer 18 is connected to the air outlet of the vibrating fluidized bed dryer.

本发明的疏浚方法为:Dredging method of the present invention is:

疏浚航道淤泥时,先将船身定位,将带有绞吸头的吸泥管放入到景观水体底泥中,开启自吸淤泥泵,抽吸上来的淤泥通过振动筛进行筛分处理,并将拦截到砂子卸除到储沙罐中,储沙罐装有自动传感装置,当将充满时,发出警报提醒,便于及时清理。筛选下来的淤泥进入重金属处理装置以降低重金属含量,再与配药箱投放的适量絮凝剂在管路中混合,随后进入带式压滤机进行压滤,滤出的废水由废水排放管上的净化器处理达到景观水质标准后排放回景观水体,并由流量计记录下排水量。压滤后泥片进入振动流化床干燥机进一步脱水,在振动力作用下,泥片沿水平方向抛掷向前连续运动,热风向上穿过流化床与泥片换热,空气流经活性炭除臭器排放到室外。干燥后的淤泥经过含水量检测器检测之后倒入储泥罐密封储存,可以直接运至农用投放。When dredging channel silt, first position the hull, put the suction pipe with twisted suction head into the bottom mud of the landscape water body, turn on the self-priming sludge pump, and the suctioned sludge is screened through the vibrating screen, and Unload the intercepted sand into the sand storage tank. The sand storage tank is equipped with an automatic sensing device. When it is almost full, an alarm will be issued to facilitate timely cleaning. The screened sludge enters the heavy metal treatment device to reduce the heavy metal content, and then mixes with the appropriate amount of flocculant put in the dispensing box in the pipeline, and then enters the belt filter press for pressure filtration, and the filtered wastewater is purified by the wastewater discharge pipe. After the treatment reaches the landscape water quality standard, it is discharged back to the landscape water body, and the discharge volume is recorded by the flow meter. After pressing, the mud flakes enter the vibrating fluidized bed dryer for further dehydration. Under the action of vibration force, the mud flakes are thrown along the horizontal direction and move forward continuously. The hot air passes through the fluidized bed to exchange heat with the mud flakes. The air flows through the activated carbon to remove The odorizer discharges to the outside. After the dried sludge is detected by the water content detector, it is poured into the mud storage tank for sealed storage, and can be directly transported to agricultural use.

本实施例未详细叙述的部件为现有技术。The components not described in detail in this embodiment belong to the prior art.

Claims (7)

1. one kind is twisted suction formula sludge dewatering dredger; It is characterized in that: the sludge treatment device is installed in hull; This sludge treatment device comprises extracting unit, sieve unit, dewatering unit, deodorizing unit, dewatered sludge collector unit, wastewater treatment exhaust unit; The self-priming sludge pump of extracting unit is communicated with twisting sucker head and stretches out hull bottom, and the self-priming sludge pump is communicated with the vibrosieve of sieve unit, and this vibrosieve is communicated with sand storage tank; Vibrosieve is through the belt filter press of pipeline connection dewatering unit, and belt filter press is communicated with the wastewater treatment exhaust unit; Belt filter press directly connects Vibratingfluidbeddrier, and the mud outlet of this Vibratingfluidbeddrier connects the storage mud jar of dewatered sludge collector unit; Be connected with the active carbon deodoriser on the air outlet slit of Vibratingfluidbeddrier.
2. strand according to claim 1 is inhaled formula sludge dewatering dredger, it is characterized in that: on the vibrosieve of said sieve unit and the pipeline between the dewatering unit heavy metal processing unit is housed.
3. strand according to claim 2 is inhaled formula sludge dewatering dredger, it is characterized in that: on the pipeline between said heavy metal processing unit and the dewatering unit dosing unit is housed.
4. strand according to claim 1 is inhaled formula sludge dewatering dredger, and it is characterized in that: said wastewater treatment exhaust unit is made up of clarifier and flow meter.
5. strand according to claim 1 is inhaled formula sludge dewatering dredger, and it is characterized in that: the Vibratingfluidbeddrier of said dewatering unit is equipped with wastewater discharge pipe, and links to each other with the discharge pipe line of belt filter press.
6. strand according to claim 1 is inhaled formula sludge dewatering dredger, it is characterized in that: on the pipeline between the Vibratingfluidbeddrier of said dewatered sludge collector unit and the storage mud jar moisture content detector is installed.
7. strand according to claim 1 is inhaled formula sludge dewatering dredger, it is characterized in that: the hydraulic control device that control hull location is housed on the said hull.
CN2011100847832A 2011-04-06 2011-04-06 Suction sludge dewatering sand dredger Expired - Fee Related CN102121256B (en)

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