CN102116236A - Pollution-free double-stage oil-water separation diesel oil filter - Google Patents

Pollution-free double-stage oil-water separation diesel oil filter Download PDF

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Publication number
CN102116236A
CN102116236A CN201110039369XA CN201110039369A CN102116236A CN 102116236 A CN102116236 A CN 102116236A CN 201110039369X A CN201110039369X A CN 201110039369XA CN 201110039369 A CN201110039369 A CN 201110039369A CN 102116236 A CN102116236 A CN 102116236A
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Prior art keywords
filter
oil
housing
water separation
core assembly
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CN201110039369XA
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CN102116236B (en
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朱亚伟
刘平勇
林安澜
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NANCHONG PANFENG FILTER CO Ltd
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NANCHONG PANFENG FILTER CO Ltd
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Publication of CN102116236B publication Critical patent/CN102116236B/en
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Abstract

The invention discloses a pollution-free double-stage oil-water separation diesel oil filter. The filter comprises a filter seat (1), a housing (5), a filter core assembly (3), a water collecting cup (8), a sealing ring and an air bleed valve (16), and is characterized in that a flow guide vane (2) is sleeved in the filter seat; the upper part of an upper end cover (14) of the filter core assembly is sleeved on an oil outlet channel in the filter seat; a disc type spring (6) is arranged at the lower end of a lower end cover (11); the edge of the disc type spring is embedded in a positioning groove at the internal lower part of the housing; a support frame (12) is sleeved between the upper end cover and the lower end cover of the filter core assembly; a folded filter paper (3) is sleeved outside the support frame; an organic fluorine layer is additionally coated on an oil inlet surface of the filter paper; the upper end of the housing is connected with the filter seat through looseness-proof screw threads, and the lower end of the housing is connected with the water collecting cup through looseness-proof screw threads; and a water drain valve (10) is arranged at the lower part of the water collecting cup. The filter has the advantages that the service life of filter core capable of efficiently separating oil and water can be prolonged, only the filter core assembly needs to be replaced during maintenance, and waste filter cores can be treated in a pollution-free manner, so that the emission of hydrocarbons is effectively reduced and metal materials are saved.

Description

Nuisanceless twin-stage oil-water separation diesel-oil filter
Technical field
The present invention relates to a kind of diesel-oil filter, relate in particular to a kind of nuisanceless twin-stage oil-water separation diesel-oil filter.
Background technique
As everyone knows, in order to improve power and to reach strict emission control standards, the almost all superchargings of Hyundai Motor diesel engine, in cold and adopt Electrocontrolled high-pressure to advise technology altogether.What therefore the oil supply system of modern diesel engine was abstained from most is to contain moisture content in the diesel oil.Current research shows, moisture content runs into the high-temperature gas the cylinder after the spray orifice ejection, and its volumetric expansion will reach 1600 times, be equivalent to blast, even if moisture content also in the end of spray orifice, the expansivity of its moisture content also has explosion effect.Tend to cause the plastic deformation of spray orifice, make the fuel feeding debase of diesel engine, it is out of control to cause burning, and discharging exceeds standard.And the oil-water separation performance of existing diesel-oil filter mainly is to rely on the filter paper of handling through organosilicon, function by its repulsion water, affine oil is carried out oil-water separation, but its working life is too short, test by the test method of SAE J1839-1997 in the laboratory, the time of general efficient oil-water separation has only 1~1.5 hour, after this, divide dried up efficient sharply to reduce.Simultaneously, existing its filter core of rotation fitting type diesel-oil filter all is canned, more all exist during renew cartridge at every turn and take away one jar of oil, and these oil finally all will be discharged into the atmosphere with the form of hydrocarbon, and atmosphere is polluted.When adding more renew cartridge, the steel tank of pot type filter core, spring, thread plate are difficult to carry out nuisanceless processing, and not only befouling environment also causes the problems such as significant wastage of iron and steel resource.
Summary of the invention
The objective of the invention is to provides a kind of working life, maintenance that can prolong the efficient oil-water separation of filter core with pre-filter device the time only need change filter core assembly for overcoming the deficiencies in the prior art, can effectively reduce hydrocarbon emission, save the nuisanceless twin-stage oil-water separation diesel-oil filter of metallic material.Its concrete technological scheme is: nuisanceless twin-stage oil-water separation diesel-oil filter, comprise filter block, housing, filter core assembly, collecting bowl, seal ring, bleed valve, be set with guide vane in the filter block, the upper end cap top of filter core assembly is set in the oil discharge passage in the filter block, the lower end cap below has disc spring to hold filter core assembly, the disc spring edge is flush-mounted in the locating slot of bottom in the housing, on the filter core assembly, bearing support is housed between the lower end cap, the outer suit of bearing support is rolled over filter paper more, filter paper surface system handles through organosilicon, the oil-feed face of filter paper increases and scribbles one deck Organic fluoride layer, the upper end of housing is connected with filter block by screw thread, the lower end of housing is by the collecting bowl that is threaded, and the bottom of collecting bowl is provided with discharging valve.
Said guide vane, its channelization angle are 20 °~40 °.
Said filter block and housing, housing is threaded with collecting bowl, employing be half trapezoidal checknut, half trapezoidal junction plane of housing top screw thread down, lower housing portion screw thread half trapezoidal junction plane up, its junction plane and filter cleaner axis normal when being threaded.
Said filter block and housing, housing and collecting bowl, filter block is connected with upper end cap, and its fit tolerance is H7/g6, and the O RunddichtringO is all adopted in sealing.
Said discharging valve adopts left hand thread to cooperate with collecting bowl, and a rectangular seal is arranged at the spool top that discharges water.
The parts lower end cap of said filter core assembly, bearing support, filter paper, upper end cap all adopt the material of energy perfect combustion.
When using the nuisanceless twin-stage oil-water separation of the present invention diesel-oil filter, oil circuit and its connection of diesel engine can be used, when filter core assembly need be changed, back out housing, the filter core assembly that need are changed takes out, and loads onto new filter core assembly, tightens housing again and just can carry out diesel oil oil-water separation again.
From technological scheme of the present invention as can be seen, because the nuisanceless twin-stage oil-water separation of the present invention diesel-oil filter has at first adopted flow deflector structure, the oil stream that enters filter cleaner is rotated along housing, utilize the centrifugal force of its generation that the globule bigger in the diesel oil and pollutant are separated from oil stream, realized the first order centrifugation of diesel oil and water, the results showed first order centrifugation, its pre-filtration effectiveness can reach 40% to 70%, on original surface of handling of filter paper, increase in addition and be coated with one deck Organic fluoride layer through organosilicon, make full use of the characteristic that it repels water affinity oil, the better effects if of Fen Liing not only, and greatly prolonged the working life of filter core, our experiments show that the efficient of its separated free water can reach more than 98%, separate breast and divide the efficient of water to reach more than 95%.Simultaneously, because filter core assembly can be changed separately, can emit diesel oil earlier during each the replacing, eliminated the defective of original rotation fitting type diesel-oil filter, and but the filter core assembly parts of the nuisanceless twin-stage oil-water separation of the present invention diesel-oil filter all adopt the material of perfect combustion to make, and can utilize it to carry out combustion power generation.In sum: the present invention only needs the renew cartridge assembly when having reached working life that can prolong the efficient oil-water separation of filter core, maintenance, can effectively reduce hydrocarbon emission, saves metallic material and be replaced the goal of the invention that the filter core assembly that gets off can be realized nuisanceless processing.
Description of drawings
Fig. 1 is the structural representation of the nuisanceless twin-stage oil-water separation of the present invention diesel-oil filter.
Embodiment
Below in conjunction with accompanying drawing the nuisanceless twin-stage oil-water separation of the present invention diesel-oil filter is described in further detail.
Embodiment 1, referring to accompanying drawing 1, nuisanceless twin-stage oil-water separation diesel-oil filter comprises filter block 1, housing 5, filter core assembly 3, collecting bowl 8, seal ring, bleed valve 16, be set with a guide vane 2 in the filter block, upper end cap 14 tops of filter core assembly are set in the oil discharge passage in the filter block, there is a disc spring 6 lower end cap 11 belows, and the disc spring edge is flush-mounted in the locating slot of bottom in the housing.Be set with a bearing support 12 between the upper and lower end cap of filter core assembly, bearing support is set with many folding filter paper 13 outward, increase on the oil-feed face of filter paper and be coated with one deck Organic fluoride layer, the upper end of housing is connected with filter block by checknut, the lower end of housing connects a collecting bowl by checknut, and the bottom of collecting bowl is provided with a discharging valve 10.Said guide vane, its channelization angle are 20 °~40 °.Said filter block and housing, housing is connected with the checknut of collecting bowl, employing be half trapezoidal checknut, half trapezoidal junction plane of housing top screw thread is down, half trapezoidal junction plane of lower housing portion screw thread up, its junction plane and filter cleaner axis normal when being threaded.Said filter block is connected with housing, and its fit tolerance is H7/g6, and O RunddichtringO 4 is adopted in sealing, housing is connected with collecting bowl, and its fit tolerance is H7/g6, and 0 RunddichtringO 7 is adopted in sealing, filter block is connected with upper end cap, and its fit tolerance is H7/g6, and O RunddichtringO 15 is adopted in sealing.Said discharging valve adopts left hand thread to cooperate with collecting bowl, and a rectangular seal 9 is arranged at the spool top that discharges water.The parts lower end cap of said filter core assembly, bearing support is rolled over filter paper more, and upper end cap all adopts the material of energy perfect combustion.

Claims (6)

1. nuisanceless twin-stage oil-water separation diesel-oil filter, comprise filter block (1), housing (5), filter core assembly (3), collecting bowl (8), seal ring, bleed valve (16), it is characterized in that: be set with a guide vane (2) in the filter block, the upper end cap of filter core assembly (14) top is set in the oil discharge passage in the filter block, there is a disc spring (6) lower end cap (11) below, the disc spring edge is flush-mounted in the locating slot of bottom in the housing, on the filter core assembly, be set with a bearing support (12) between the lower end cap, bearing support is set with many folding filter paper (13) outward, handle through organosilicon on the filter paper surface, and on oil-feed face, increase and scribble one deck Organic fluoride layer, the upper end of housing is connected with filter block by checknut, the lower end of housing connects a collecting bowl by checknut, and the bottom of collecting bowl is provided with a discharging valve (10).
2. a kind of nuisanceless twin-stage oil-water separation diesel-oil filter according to claim 1, it is characterized in that: the channelization angle of said guide vane (2) is 20 °~40 °.
3. a kind of nuisanceless twin-stage oil-water separation diesel-oil filter according to claim 1, it is characterized in that: said filter block (1) and housing (5), it is half trapezoidal checknut that housing is connected with the checknut of collecting bowl (8), housing top screw thread half down trapezoidal, lower housing portion screw thread half is up trapezoidal, its junction plane and filter cleaner axis normal when being threaded.
4. a kind of nuisanceless twin-stage oil-water separation diesel-oil filter according to claim 1, it is characterized in that: said filter block (1) and housing (5), housing and collecting bowl (8), filter block (1) is connected with upper end cap (14), its fit tolerance is H7/g6, and O RunddichtringO (4), (7), (15) are all adopted in sealing.
5. a kind of nuisanceless twin-stage oil-water separation diesel-oil filter according to claim 1 is characterized in that: said discharging valve (10) adopts left hand thread to cooperate with collecting bowl, and a rectangular seal (9) is arranged at the spool top that discharges water.
6. a kind of nuisanceless twin-stage oil-water separation diesel-oil filter according to claim 1 is characterized in that: the parts lower end cap (11) of said filter core assembly, and bearing support (12) is rolled over filter paper (13) more, and upper end cap (14) all adopts the material of energy perfect combustion.
CN 201110039369 2011-02-15 2011-02-15 Pollution-free double-stage oil-water separation diesel oil filter Expired - Fee Related CN102116236B (en)

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CN102116236A true CN102116236A (en) 2011-07-06
CN102116236B CN102116236B (en) 2013-08-14

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103306870A (en) * 2013-07-03 2013-09-18 蚌埠国威滤清器有限公司 Oil-water separator
JP2014520659A (en) * 2011-07-08 2014-08-25 ハイダック フィルターテヒニク ゲゼルシャフト ミット ベシュレンクテル ハフツング Filter element for filter device
CN104801086A (en) * 2014-01-23 2015-07-29 曼·胡默尔有限公司 Liquid filter
CN104815469A (en) * 2015-04-09 2015-08-05 浙江威泰汽配有限公司 Cleaner filter core
CN105508103A (en) * 2016-01-25 2016-04-20 安徽美瑞尔滤清器有限公司 Diesel filter
CN105617717A (en) * 2016-03-16 2016-06-01 张家港市江南汽车制造有限公司 Oil-water separator of automobile
CN109404186A (en) * 2018-10-23 2019-03-01 河北亿利橡塑集团有限公司 Cap assembly on a kind of fuel filter
CN110242457A (en) * 2019-07-08 2019-09-17 瑞安市悍滤过滤器有限公司 A kind of novel filter structure of two-way heat power expansion
CN113374606A (en) * 2021-07-09 2021-09-10 安徽威尔低碳科技股份有限公司 Fuel filter assembly

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JPS62144715A (en) * 1985-12-19 1987-06-27 Nippon Denso Co Ltd Fuel filter
CN1068929C (en) * 1996-07-25 2001-07-25 Ufi万能过滤器国际公开有限公司 Fuel filter, in particular for diesel fuel
JP2004154723A (en) * 2002-11-08 2004-06-03 Wako Industrial Co Ltd Water separation filter
CN1259482C (en) * 2003-08-11 2006-06-14 王剑光 Chemical Modifying method of filter paper core for oil-water separating filter
CN2861522Y (en) * 2005-11-01 2007-01-24 深圳市斯太尔汽车销售有限公司 Fuel filter
CN2906101Y (en) * 2006-04-28 2007-05-30 朱亚伟 Diesel oil filter and water separator with hand pump
CN201943861U (en) * 2011-02-15 2011-08-24 南充市攀峰滤清器有限公司 Pollution-free double-stage oil and water separation diesel filter

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62144715A (en) * 1985-12-19 1987-06-27 Nippon Denso Co Ltd Fuel filter
CN1068929C (en) * 1996-07-25 2001-07-25 Ufi万能过滤器国际公开有限公司 Fuel filter, in particular for diesel fuel
JP2004154723A (en) * 2002-11-08 2004-06-03 Wako Industrial Co Ltd Water separation filter
CN1259482C (en) * 2003-08-11 2006-06-14 王剑光 Chemical Modifying method of filter paper core for oil-water separating filter
CN2861522Y (en) * 2005-11-01 2007-01-24 深圳市斯太尔汽车销售有限公司 Fuel filter
CN2906101Y (en) * 2006-04-28 2007-05-30 朱亚伟 Diesel oil filter and water separator with hand pump
CN201943861U (en) * 2011-02-15 2011-08-24 南充市攀峰滤清器有限公司 Pollution-free double-stage oil and water separation diesel filter

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014520659A (en) * 2011-07-08 2014-08-25 ハイダック フィルターテヒニク ゲゼルシャフト ミット ベシュレンクテル ハフツング Filter element for filter device
CN103306870A (en) * 2013-07-03 2013-09-18 蚌埠国威滤清器有限公司 Oil-water separator
CN104801086A (en) * 2014-01-23 2015-07-29 曼·胡默尔有限公司 Liquid filter
CN104815469A (en) * 2015-04-09 2015-08-05 浙江威泰汽配有限公司 Cleaner filter core
CN104815469B (en) * 2015-04-09 2016-06-08 浙江威泰汽配有限公司 A kind of filter element
CN105508103A (en) * 2016-01-25 2016-04-20 安徽美瑞尔滤清器有限公司 Diesel filter
CN105617717A (en) * 2016-03-16 2016-06-01 张家港市江南汽车制造有限公司 Oil-water separator of automobile
CN105617717B (en) * 2016-03-16 2018-04-17 张家港市江南汽车制造有限公司 A kind of automobile oil water separator
CN109404186A (en) * 2018-10-23 2019-03-01 河北亿利橡塑集团有限公司 Cap assembly on a kind of fuel filter
CN110242457A (en) * 2019-07-08 2019-09-17 瑞安市悍滤过滤器有限公司 A kind of novel filter structure of two-way heat power expansion
CN110242457B (en) * 2019-07-08 2024-04-26 瑞安市悍滤过滤器有限公司 Oil-water separation filter
CN113374606A (en) * 2021-07-09 2021-09-10 安徽威尔低碳科技股份有限公司 Fuel filter assembly

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