CN102115408B - Method for preparing pentaerythritol with co-production of potassium formate and sodium carbonate - Google Patents

Method for preparing pentaerythritol with co-production of potassium formate and sodium carbonate Download PDF

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CN102115408B
CN102115408B CN 201010611301 CN201010611301A CN102115408B CN 102115408 B CN102115408 B CN 102115408B CN 201010611301 CN201010611301 CN 201010611301 CN 201010611301 A CN201010611301 A CN 201010611301A CN 102115408 B CN102115408 B CN 102115408B
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filtrate
formiate
potassium
sodium
solution
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CN102115408A (en
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王嘉兴
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Nantong Aaron Chemical Co Ltd
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汪晋强
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Abstract

The invention provides a method for preparing pentaerythritol with the co-production of potassium formate and sodium carbonate. The method comprises the following steps of: decompressing and distilling waste liquid obtained by the condensation production of pentaerythritol from formaldehyde and acetaldehyde into a saturated pentaerythritol solution, cooling, filtering and separating to obtain a pentaerythritol crystal and a filtrate (1); washing, drying and crushing the pentaerythritol crystal to obtain a pentaerythritol product; decompressing and distilling the filtrate (1) into a saturated sodium formate solution, cooling, filtering and separating to obtain a sodium formate crystal, dissolving the sodium formate crystal in water, making the sodium formate crystal react with a potassium carbonate solution and filtering to obtain a clear filtrate (3); decompressing and distilling the filtrate (3) into a saturated sodium carbonate solution, cooling to 10 DEG C, filtering and separating to obtain a sodium carbonate crystal and a filtrate (4); decompressing and distilling the filtrate (4) to form a supersaturated potassium formate solution, cooling to 10 DEG C, filtering and separating to obtain a potassium formate crystal; and respectively washing, drying and crushing the sodium carbonate crystal and the potassium formate crystal to respectively obtain a sodium carbonate product and a potassium formate product.

Description

A kind of method for preparing pentaerythritol with co-production of formic acid potassium and yellow soda ash
Technical field
The present invention relates to the organic chemical industry and produce the improvement of tetramethylolmethane gained waste liquid and the technical field of utilization, especially a kind of method for preparing pentaerythritol with co-production of formic acid potassium and yellow soda ash, its raw material is for producing tetramethylolmethane gained waste liquid.
Background technology
Tetramethylolmethane is a kind of organic intermediate of having many uses, and is usually used in coatings industry, is the raw material of alkydpaints, and hardness, glossiness and the weather resistance of paint film are improved; Also be used as the abietinic raw materials such as printing-ink of varnish, colored paint, and can make the coating of flame retardant resistance, siccative oil and aero oil lubricate wet goods.Making the tetramethylolmethane tetranitrate take tetramethylolmethane as raw material is volatile explosive.The sour fat of tetramethylolmethane fat can be made softening agent and the stablizer of polyvinyl chloride resin, in addition, also can be used for medicine, agricultural chemicals and lubricated wet goods manufacturing.
Tetramethylolmethane is that condensation makes in the presence of basic catalyst take formaldehyde and acetaldehyde as raw material.Be exactly specifically: 37% formaldehyde is in situation about stirring and sodium hydroxide and acetaldehyde, slowly be warming up to 25-32 degree centigrade with steam, keeping this temperature stirred 6-7 hour, the sulfuric acid that adds with the mole folding hundred such as sodium hydroxide neutralizes, and the filtrate vapourisation under reduced pressure concentrates, crystallization, filtration and drying make finished product.
Produce mother liquor and washing water that tetramethylolmethane gained waste liquid comes inherent filtration and washing.Contain sodium formiate 25%, tetramethylolmethane 6-8%, other organic substances 15% in the mother liquor.One ton of tetramethylolmethane of every production has 3 cubic metres of crystalline mother solutions to discharge approximately.If by yield 80%, then one ton of tetramethylolmethane of every production is wanted 0.6 ton of by-product sodium formiate.With volume calculation unit be: the sodium formiate volume content is 300-500 (g/L), tetramethylolmethane volume content 50-100 (g/L), and the Mother liquid of producing product per ton is the 2-3 ton.
Discharge arbitrarily or abandon if produce tetramethylolmethane gained waste liquid, without affecting environment, also waste raw material, for this reason, be necessary to explore the comprehensive regulation and methods for using them of producing tetramethylolmethane gained waste liquid.
Summary of the invention
Produce tetramethylolmethane with formaldehyde and acetaldehyde condensation, contain sodium formiate 25wt.%, tetramethylolmethane 6-8wt.%, other organic substances 15wt.% in the gained waste liquid.For to its comprehensive regulation and application, the invention provides a kind of method for preparing pentaerythritol with co-production of formic acid potassium and yellow soda ash, its raw material is that formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid.The method, formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid through simple processing treatment, make tetramethylolmethane, potassium formiate and yellow soda ash, take full advantage of formaldehyde and acetaldehyde condensation and produce the potential value of tetramethylolmethane gained waste liquid, and do not produce secondary pollution, being one turns waste into wealth, economic and practical method.
Technical scheme of the present invention is as follows: a kind of method for preparing pentaerythritol with co-production of formic acid potassium and yellow soda ash, its raw material are that formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid, comprise the steps:
Steps A: it is the tetramethylolmethane saturated solution through underpressure distillation that formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid, then cooling, and the tetramethylolmethane crystallization is separated by filtration, and obtains crystals of pentaerythritol and filtrate one; Filtrate one further underpressure distillation is the sodium formiate saturated solution, then cooling, and the sodium formiate crystallization is being separated by filtration, and obtains sodium formiate crystal and filtrate two;
Step B: crystals of pentaerythritol obtained above through washing, dry and pulverizing, is obtained the tetramethylolmethane product;
Step C: sodium formiate crystal obtained above is water-soluble, then with solution of potassium carbonate take the ratio of the molar content of the pure substance of sodium formiate and salt of wormwood as 2: the 0.8-1.2 reaction, obtain containing the solution of potassium formiate and yellow soda ash, after filtration, obtain extremely a small amount of filter cake impurity and the filtrate three of clarification;
Step D: filtrate three is saturated solution of sodium carbonate through underpressure distillation, is cooled to 10 ℃, and at this moment, the saturation ratio of yellow soda ash is 12.2g, the saturation ratio of potassium formiate is 313g, and therefore, crystallize sodium carbonate is separated out, and potassium formiate is separated by filtration still in solution, obtains crystals of sodium carbonate and filtrate four; Filtrate four further underpressure distillation are the potassium formiate supersaturated solution, are cooled to 10 ℃, and at this moment, because the content of yellow soda ash is few in this moment solution, therefore, the potassium formiate mass crystallization is separated out, and is separated by filtration, and obtains the potassium formiate crystal; Crystals of sodium carbonate and potassium formiate crystal advance respectively washing, dry and pulverizing, thereby obtain respectively yellow soda ash product and potassium formiate product.
The method for preparing pentaerythritol with co-production of formic acid potassium and yellow soda ash of the present invention, its chemical equation:
2HCOONa+K 2CO 3====2HCOOK+Na 2CO 3
Beneficial effect of the present invention is: the method for preparing pentaerythritol with co-production of formic acid potassium and yellow soda ash of the present invention, formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid through simple processing treatment, make pentaerythritol with co-production of formic acid potassium and yellow soda ash, take full advantage of formaldehyde and acetaldehyde condensation and produce the potential value of tetramethylolmethane gained waste liquid, and do not produce secondary pollution, being one turns waste into wealth, economic and practical method.The method is simple to operate, and facility investment is few, is worthy of popularization.
Embodiment
Embodiment 1: a kind of method for preparing pentaerythritol with co-production of formic acid potassium and yellow soda ash, its raw material are that formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid, and wherein, sodium formiate 25wt.%, tetramethylolmethane 7wt.% comprise the steps:
Steps A: formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid 544kg, are the tetramethylolmethane saturated solution through underpressure distillation, then cooling, and the tetramethylolmethane crystallization is separated by filtration, and obtains crystals of pentaerythritol and filtrate one; Filtrate one further underpressure distillation is the sodium formiate saturated solution, then cooling, and the sodium formiate crystallization is being separated by filtration, and obtains sodium formiate crystal and filtrate two;
Step B: crystals of pentaerythritol obtained above through washing, dry and pulverizing, is obtained the tetramethylolmethane product; The quality of the tetramethylolmethane pure substance that it contains is 38.08kg;
Step C: sodium formiate crystal obtained above is water-soluble, then react as 2: 1.2 with the ratio of solution of potassium carbonate take the molar content of the pure substance of sodium formiate and salt of wormwood, obtain containing the solution of potassium formiate and yellow soda ash, after filtration, obtain extremely a small amount of filter cake impurity and the filtrate three of clarification;
Step D: filtrate three is saturated solution of sodium carbonate through underpressure distillation, is cooled to 10 ℃, and at this moment, the saturation ratio of yellow soda ash is 12.2g, the saturation ratio of potassium formiate is 313g, and therefore, crystallize sodium carbonate is separated out, and potassium formiate is separated by filtration still in solution, obtains crystals of sodium carbonate and filtrate four; Filtrate four further underpressure distillation are the potassium formiate supersaturated solution, are cooled to 10 ℃, and at this moment, because the content of yellow soda ash is few in this moment solution, therefore, the potassium formiate mass crystallization is separated out, and is separated by filtration, and obtains the potassium formiate crystal; Crystals of sodium carbonate and potassium formiate crystal advance respectively washing, dry and pulverizing, thereby obtain respectively yellow soda ash product and potassium formiate product; The quality of the pure substance of the yellow soda ash that it contains is 106kg, and the quality of the pure substance of the potassium formiate that it contains is 168kg.
Embodiment 2:
A kind of method for preparing pentaerythritol with co-production of formic acid potassium and yellow soda ash, its raw material are that formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid, and wherein, sodium formiate 25wt.%, tetramethylolmethane 7wt.% comprise the steps:
Steps A: formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid 544kg, are the tetramethylolmethane saturated solution through underpressure distillation, then cooling, and the tetramethylolmethane crystallization is separated by filtration, and obtains crystals of pentaerythritol and filtrate one; Filtrate one further underpressure distillation is the sodium formiate saturated solution, then cooling, and the sodium formiate crystallization is being separated by filtration, and obtains sodium formiate crystal and filtrate two;
Step B: crystals of pentaerythritol obtained above through washing, dry and pulverizing, is obtained the tetramethylolmethane product; The quality of the tetramethylolmethane pure substance that it contains is 38.08kg;
Step C: sodium formiate crystal obtained above is water-soluble, then react as 2: 1 with the ratio of solution of potassium carbonate take the molar content of the pure substance of sodium formiate and salt of wormwood, obtain containing the solution of potassium formiate and yellow soda ash, after filtration, obtain extremely a small amount of filter cake impurity and the filtrate three of clarification;
Step D: filtrate three is saturated solution of sodium carbonate through underpressure distillation, is cooled to 10 ℃, and at this moment, the saturation ratio of yellow soda ash is 12.2g, the saturation ratio of potassium formiate is 313g, and therefore, crystallize sodium carbonate is separated out, and potassium formiate is separated by filtration still in solution, obtains crystals of sodium carbonate and filtrate four; Filtrate four further underpressure distillation are the potassium formiate supersaturated solution, are cooled to 10 ℃, and at this moment, because the content of yellow soda ash is few in this moment solution, therefore, the potassium formiate mass crystallization is separated out, and is separated by filtration, and obtains the potassium formiate crystal; Crystals of sodium carbonate and potassium formiate crystal advance respectively washing, dry and pulverizing, thereby obtain respectively yellow soda ash product and potassium formiate product; The quality of the pure substance of the yellow soda ash that it contains is 106kg, and the quality of the pure substance of the potassium formiate that it contains is 168kg.
Embodiment 3: a kind of method for preparing pentaerythritol with co-production of formic acid potassium and yellow soda ash, wherein, sodium formiate 25wt.%, tetramethylolmethane 7wt.%, its raw material are that formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid, comprise the steps:
Steps A: formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid 544kg, are the tetramethylolmethane saturated solution through underpressure distillation, then cooling, and the tetramethylolmethane crystallization is separated by filtration, and obtains crystals of pentaerythritol and filtrate one; Filtrate one further underpressure distillation is the sodium formiate saturated solution, then cooling, and the sodium formiate crystallization is being separated by filtration, and obtains sodium formiate crystal and filtrate two;
Step B: crystals of pentaerythritol obtained above through washing, dry and pulverizing, is obtained the tetramethylolmethane product; The quality of the tetramethylolmethane pure substance that it contains is 38.08kg;
Step C: sodium formiate crystal obtained above is water-soluble, then react as 2: 0.8 with the ratio of solution of potassium carbonate take the molar content of the pure substance of sodium formiate and salt of wormwood, obtain containing the solution of potassium formiate and yellow soda ash, after filtration, obtain extremely a small amount of filter cake impurity and the filtrate three of clarification;
Step D: filtrate three is saturated solution of sodium carbonate through underpressure distillation, is cooled to 10 ℃, and at this moment, the saturation ratio of yellow soda ash is 12.2g, the saturation ratio of potassium formiate is 313g, and therefore, crystallize sodium carbonate is separated out, and potassium formiate is separated by filtration still in solution, obtains crystals of sodium carbonate and filtrate four; Filtrate four further underpressure distillation are the potassium formiate supersaturated solution, are cooled to 10 ℃, and at this moment, because the content of yellow soda ash is few in this moment solution, therefore, the potassium formiate mass crystallization is separated out, and is separated by filtration, and obtains the potassium formiate crystal; Crystals of sodium carbonate and potassium formiate crystal advance respectively washing, dry and pulverizing, thereby obtain respectively yellow soda ash product and potassium formiate product; The quality of the pure substance of the yellow soda ash that it contains is 84.8kg, and the quality of the pure substance of the potassium formiate that it contains is 134.4kg.
Above content is the further description of the present invention being done in conjunction with concrete preferred implementation, can not assert that implementation of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, its framework form can be flexible and changeable, can the subseries product.Just make some simple deduction or replace, all should be considered as belonging to the scope of patent protection that the present invention is determined by claims of submitting to.

Claims (1)

1. a method for preparing pentaerythritol with co-production of formic acid potassium and yellow soda ash is characterized in that, its raw material is that formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid, comprises the steps:
Steps A: it is the tetramethylolmethane saturated solution through underpressure distillation that formaldehyde and acetaldehyde condensation are produced tetramethylolmethane gained waste liquid, then cooling, and the tetramethylolmethane crystallization is separated by filtration, and obtains crystals of pentaerythritol and filtrate one; Filtrate one further underpressure distillation is the sodium formiate saturated solution, then cooling, and the sodium formiate crystallization is being separated by filtration, and obtains sodium formiate crystal and filtrate two;
Step B: crystals of pentaerythritol obtained above through washing, dry and pulverizing, is obtained the tetramethylolmethane product;
Step C: sodium formiate crystal obtained above is water-soluble, then with solution of potassium carbonate take the ratio of the molar content of the pure substance of sodium formiate and salt of wormwood as 2: the 0.8-1.2 reaction, obtain containing the solution of potassium formiate and yellow soda ash, after filtration, obtain extremely a small amount of filter cake impurity and the filtrate three of clarification;
Step D: filtrate three is saturated solution of sodium carbonate through underpressure distillation, is cooled to 10 ℃, and at this moment, the saturation ratio of yellow soda ash is 12.2g, the saturation ratio of potassium formiate is 313g, and therefore, crystallize sodium carbonate is separated out, and potassium formiate is separated by filtration still in solution, obtains crystals of sodium carbonate and filtrate four; Filtrate four further underpressure distillation are the potassium formiate supersaturated solution, are cooled to 10 ℃, and at this moment, because the content of yellow soda ash is few in this moment solution, therefore, the potassium formiate mass crystallization is separated out, and is separated by filtration, and obtains the potassium formiate crystal; Crystals of sodium carbonate and potassium formiate crystal advance respectively washing, dry and pulverizing, thereby obtain respectively yellow soda ash product and potassium formiate product.
CN 201010611301 2010-12-29 2010-12-29 Method for preparing pentaerythritol with co-production of potassium formate and sodium carbonate Expired - Fee Related CN102115408B (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1254702A (en) * 1998-11-21 2000-05-31 衡阳三化实业股份有限公司 Process for recovering pentaerythritol and protan from mother liquid of pentaerythritol

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1254702A (en) * 1998-11-21 2000-05-31 衡阳三化实业股份有限公司 Process for recovering pentaerythritol and protan from mother liquid of pentaerythritol

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
灵通.季戊四醇废液综合利用.《环境污染与防治》.1989,(第3期),41. *

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