A kind of electric operator moment of torsion device for dynamically detecting
Technical field
The present invention relates to the moment of torsion device for dynamically detecting, the pick-up unit especially for the electric operator dynamic torque detects can be applicable to all kinds of electric operators, comprises electric operators such as adjustment type, switching mode, angle stroke and many revolutions.
Background technology
The torque protection excessively of electric operator is its crucial function.When electric operator in rotation process in case when load torque occurring and surpassing the torque setting value allow, should cut off the electricity supply immediately, stop the rotation of motor, also protect the purpose of topworks self to reach the protection valve.Therefore electric operator moment of torsion Real-time and Dynamic Detection is very necessary.
At present, the moment of torsion of electric operator detects and adopts the thrust shell fragment mostly.Act on thrust on the shell fragment in the electric operator rotation process and directly reacted the size of load torque.When load torque reached certain numerical value, the thrust of its generation was backed down the contact switch of control power lead, thereby cuts off the electricity supply, and stopped motor and rotated.Mainly there are three problems in the method for this fully mechanical: the one, and the life-span of mechanical part is shorter usually, breaks down easily after use a period of time; The 2nd, need torque protection as requested be worth to come the tightness of shell fragment is regulated, be difficult for accurately grasping, be easy to generate bigger error sometimes; The 3rd, can't realize the dynamic torque protection, can only play switch warning effect, can't monitor in real time change in torque.Therefore, the moment of torsion dynamic real-time monitor of electric operator has become a major issue of electric operator development.In recent years, also have to adopt and measure current of electric and magnetic flux, and carry out the moment of torsion dynamic real-time detection of electric operator by Calculation Method, but still there are some problems, the one, precision is not high, the sampled value of moment of torsion can only be divided into several grades and control, fully linearity test; The 2nd, motor is along with the growth of on-the-spot service time, and its performance is progressively descending, so parameter also changes the inevitable more and more out of true of the detection of moment of torsion thereupon.
Summary of the invention
In order to address the above problem, the purpose of this invention is to provide a kind of the have function that dynamic real-time detects moment of torsion, the output torque electric operator moment of torsion device for dynamically detecting of linear response electric operator in real time.
Technical scheme of the present invention is: a kind of electric operator moment of torsion device for dynamically detecting, it is characterized in that, this device is made of annular rack, worm gear, worm screw, torque axis, torque gear, potentiometer gear and potentiometer, wherein, described annular rack is installed on the described worm screw, described worm screw and the engagement of described worm gear, described worm screw is connected with described torque axis by the rack pinion engagement system, the other end of described torque axis is equipped with the torque gear, this gear is by gear potentiometer gearing mesh, and the axle of described potentiometer gear and potentiometer is fixed by jackscrew.
Further, this device also comprises butterfly spring, and described butterfly spring is connected with worm screw, for instantaneous huge change in torque buffer action is arranged.
Beneficial effect of the present invention is: owing to adopt technique scheme, the present invention has the function that dynamic real-time detects moment of torsion, the output torque electric operator moment of torsion detection of dynamic of linear response electric operator in real time, the moment of torsion that has improved electric operator greatly detects and controlling level, and reduced use cost, solved the difficult problem that existing electric operator is faced on moment of torsion detects.
Description of drawings
Fig. 1 is an one-piece construction synoptic diagram of the present invention.
Among the figure:
1. motor 7. disk springs
2. motor gear 8. torque gears
3. worm screw 9. potentiometer gears
4. annular rack 10. potentiometers
5. worm gear 11. torque axis
6. worm screw
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
Figure 1 shows that one-piece construction synoptic diagram of the present invention.As shown in Figure 1, a kind of electric operator moment of torsion device for dynamically detecting, this device is made of annular rack, torque axis, potentiometer gear and potentiometer.
Wherein, the motor tooth 2 of motor 1 and the gear on worm that is arranged on worm screw 6 one ends 3 engagements, wheel annular rack 4 is installed on the worm screw 6, the other end of worm screw 6 is connected with disk spring 7, worm screw 6 and worm gear 5 engagements, annular rack 4 is connected with an end of torque axis 11 by the rack pinion engagement system, and the other end of described torque axis is equipped with torque gear 8, torque gear 8 is fixed by jackscrew with the axle of potentiometer 10 with potentiometer gear 9 engagements, potentiometer gear 9.
Principle of work of the present invention is: because the output torque of electric operator is linear by the axial float distance of worm-drive and worm screw, therefore on the worm screw of electric operator, increase annular rack, mode by the rack pinion engagement, the drive torque axis rotates, the other end of torque axis is equipped with the torque gear, this gear passes through gearing mesh, drive the potentiometer gear, and then the drive potentiometer rotates, realize the variation of the axial float of worm screw apart from rotational angle to potentiometer, again with the change in electric on the potentiometer, be converted in the continually varying digital quantity input controller by analog to digital conversion circuit, provide controller to carry out moment of torsion control and alarm indication.At the end of worm screw butterfly spring is installed simultaneously, the play space of worm screw is provided, increase the cushion effect of worm screw axial float, the moment of torsion of acute variation has buffer action for moment.
The present invention is owing to adopted the torque signal with electric operator to be converted to the digital quantity electric signal by this device; realized the real time dynamic tracing of electric operator is detected; the user can judge the operation conditions of valve and electric operator according to the moment of torsion instantaneous value of feedback; and can between nominal torque 40%-100%, set the torque protection value; so just realized the versatility of electric operator; when changing on the different valves, electric operator can revise the torque protection value very easily; need not open electric operator adjustment thrust shell fragment and adjust the torque protection value, get final product and only need on controller, set.Greatly facilitate user's use like this.
In sum, be a kind of preferred embodiment of the present invention described in this instructions.All technician in the art all should be in claim protection domain of the present invention under this invention's idea on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment.