CN102107181A - Gear shock excitation mechanism - Google Patents
Gear shock excitation mechanism Download PDFInfo
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- CN102107181A CN102107181A CN 201110072265 CN201110072265A CN102107181A CN 102107181 A CN102107181 A CN 102107181A CN 201110072265 CN201110072265 CN 201110072265 CN 201110072265 A CN201110072265 A CN 201110072265A CN 102107181 A CN102107181 A CN 102107181A
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- gear
- planetary
- wheel shaft
- eccentric block
- sun wheel
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Abstract
The invention discloses a gear shock excitation mechanism which belongs to a shock excitation mechanism applied to the engineering machinery. The gear shock excitation mechanism is provided with a sun wheel shaft, wherein one end of the sun wheel shaft is connected with an external drive mechanism through a spline, and the other end of the sun wheel shaft is connected to an end cover through a slide bearing; the sun wheel shaft is provided with a gear; the sun wheel shaft, a planetary wheel and an inner gear are meshed with each other; the outer end of the inner gear is connected with a working device; the planetary wheel is mounted on a planetary wheel frame; a central hole of a fixed eccentric block is an inner gear which is arranged on the sun wheel shaft and integrally connected with the sun wheel shaft. The central hole of a slide sleeve is an inner gear, and a movable eccentric block is arranged on the outer circle of the slide sleeve. The gear shock excitation mechanism has the following advantages: 1, the shock excitation force is transferred among gears, and the bearing with great shock excitation force is not used; 2, a vibration shaft is connected with an eccentric block mechanism through a gear pair so as to meet the need for large-tonnage shock excitation force; 3, the oil temperature is reduced, and the working conditions of the vibration mechanism are improved; and 4, the service life is long, and the shock excitation force is much larger than that of the existing vibration mechanism.
Description
Technical field
The present invention relates to a kind of exciting agency of using on the engineering machinery that is applied in, particularly a kind of gear exciting agency.
Background technology
Existing vibration exciting agency: involving vibrations axle, vibration bearing, movable eccentric block and fixed eccentric block, vibrating shaft is an optical axis, two ends at vibrating shaft all are connected with vibration bearing, be welded with two fixed eccentric blocks and maintain static in vibrating shaft on the vibrating shaft between two vibration bearings.Movable eccentric block is arranged between two fixed eccentric blocks, can rotate around vibrating shaft; Fixed eccentric block and movable eccentric block are semicircle shape, and circle center hole is all arranged, and at the two ends, position on fixed eccentric block diameter limit a hole are arranged respectively, are connected with servo axis in a hole therein; Movable eccentric block diameter is less than the fixed eccentric block diameter, and the position radius of the servo axis on the fixed eccentric block is less than the radius of movable eccentric block.The fixed eccentric block that drives on the vibrating shaft at driving mechanism rotates, and the servo axis drive activity eccentric block on the fixed eccentric block rotates together, and during the positive direction rotation, fixed eccentric block and movable eccentric block are positioned at the same side, and producing centrifugal force is exciting force.Make 180 ° of the relative deflections of fixed eccentric block during opposite spin, constitute a full circle, thereby change the size of exciting force with movable eccentric block.
Current mechanism's subject matter is the restriction of the exciting force that can bear of vibration bearing, causes to be difficult for finding more suitably that bearing bears bigger exciting force.At present, people adopt to reduce and improve exciting force service life, but the reduction in service life is also limited, otherwise just do not have industrial use value.
Summary of the invention
The objective of the invention is to provide a kind of gear exciting agency, solve the restriction that vibration bearing is subjected to exciting force, vibration bearing can not bear bigger exciting force, reach and reduce the problem that improves exciting force service life.
The object of the present invention is achieved like this: this gear exciting agency has sun wheel shaft, and an end of sun wheel shaft is connected with external drive mechanism by spline, and sun wheel shaft two ends are connected on the end cap by sliding bearing, and gear is arranged on the sun wheel shaft; Sun wheel shaft, planetary gear and internal gear are meshing with each other, and the outer end of internal gear is connected with equipment, and planetary gear is installed on the planetary wheel carrier; The centre bore of fixed eccentric block is an internal gear, is contained on the sun wheel shaft to be connected as a single entity with sun wheel shaft; The sliding sleeve centre bore is an internal gear, and movable eccentric block is contained on the cylindrical of sliding sleeve.
Described planetary wheel carrier is a plurality of, between per two planetary wheel carriers ring washer is arranged; Perhaps gapped between per two planetary wheel carriers, no ring washer; 3 to 6 planetary gears are arranged in each planetary wheel carrier, and planetary gear is contained on the planetary wheel carrier by axle, and needle roller or bearing or sliding bearing are housed on axle, and the both sides end cap is contained on the internal gear.
Described planetary gear and internal gear constitute planetary mechanism, and planetary gear constitutes one group of planetary drivetrain with corresponding internal gear, the shared sun wheel shaft of all planetary drivetrains; Described eccentric block mechanism is between two groups of planetary drivetrains; Perhaps described eccentric block mechanism is positioned at two sides of planetary drivetrain.
Described equipment is a casing; Perhaps described equipment is wheel; Perhaps described equipment is a housing.
Beneficial effect: owing to adopted such scheme, external drive mechanism makes the sun wheel shaft rotation, thereby drive the eccentric stiffener rotation, producing centrifugal force is exciting force, exciting force passes to internal gear by being contained in the planetary gear on the planetary wheel carrier, and internal gear is passed to equipment by casing, vibrating wheels or vibration housing are realized vibration.Owing to do not use the big bearing of carrying in the present invention, thereby can produce bigger exciting force.The size of exciting force and the restriction of aforementioned bearings are irrelevant, and relevant with intensity, the life-span of gear.Planetary gear and frame on axle bearing or needle roller or sliding bearing because stressed less, thereby can not influence.
The gear vibrator has adopted the planetary gear reduction gearing mechanism, but do not use the deceleration output of planetary gear transmission mechanism, the characteristics of planetary gear gear transferring power have just been utilized, having only the rotating speed input in the present invention and do not have the rotating speed output, is the output that sun wheel shaft is converted into exciting force with the rotating speed input.
The present invention is subjected to external force to drive rotation by sun wheel shaft, producing centrifugal force is exciting force, and sun wheel shaft is passed to planetary gear with exciting force, and planetary gear finally is passed to equipment by internal gear, realizing the vibration of expection, is the new application to the planetary gear gear.
Existing exciting agency is under external force drives, and vibrating shaft drives the eccentric block rotation and produces exciting force, and the vibration bearing of bolster is subjected to exciting force, and will be passed to equipment.Existing exciting agency and gear exciting agency main difference point of the present invention are: the gear exciting agency: the exciting force that sun wheel shaft and eccentric stiffener produce is passed to internal gear by planetary gear and is passed to equipment at last; Present exciting agency: eccentric stiffener produces exciting force on the vibrating shaft, is passed to equipment by block bearing.Both differences are the gear exciting agency mainly by the gear power transmission, and existing exciting agency is to be passed to equipment by vibration bearing.
Solve vibration bearing and be subjected to the restriction of exciting force, vibration bearing can not bear bigger exciting force, and reduce the problem that improves exciting force service life, reached purpose of the present invention.
Advantage:
1, exciting force is by transmitting between gear, directly be passed to casing (or vibrating wheels, or housing) by internal gear thus do not re-use the bearing of very big exciting force.
2, vibrating shaft uses being connected of gear pair with eccentric block mechanism, thereby can use more high-intensity steel, thereby the bearing loading capability is strengthened, and satisfies the demand of large-tonnage exciting force.
3, because the gear gross contact area is much higher than the loaded area of vibration bearing, thereby reduce the oil temperature, improved the vibrating mechanism condition of work.
4, service life big, exciting force substantially exceeds the exciting force of existing vibrating mechanism.
Description of drawings
Fig. 1 is the first embodiment of the invention structure chart.
Fig. 2 is the second embodiment of the invention structure chart.
Fig. 3 is the third embodiment of the invention structure chart.
Fig. 4 is the structure chart of vibrating shaft of the present invention and eccentric block mechanism.
Fig. 5 faces structure chart for fixed eccentric block of the present invention.
Fig. 6 is a fixed eccentric block side-looking structure chart of the present invention.
Fig. 7 is the side-looking amplification assumption diagram of Fig. 5 A vision area fixed eccentric block and servo axis.
Among the figure, 1, sun wheel shaft; 2 planetary wheel carriers; 3 internal gears; 4, equipment; 5, back-up ring; 6, big end cap; 7, little end cap; 8, sliding bearing; 9, eccentric block mechanism; 10, planetary gear; 21, fixed eccentric block; 22, movable eccentric block; 23, sliding sleeve internal gear; 25, hole; 26, arc; 27, servo axis.
The specific embodiment
Embodiment 1: this gear exciting agency has sun wheel shaft 1, and an end of sun wheel shaft 1 is connected with external drive mechanism by spline, and sun wheel shaft 1 two ends are connected on the big end cap 6 by sliding bearing 8, on the sun wheel shaft 1 gear are arranged; Sun wheel shaft 1, planetary gear 10 are meshing with each other with internal gear 3, and the outer end of internal gear 3 is put with work clothes 4 and is connected, and planetary gear 3 is installed on the planetary wheel carrier 2; The centre bore of fixed eccentric block 21 is internal gears, is contained on the sun wheel shaft 1 to be connected as a single entity with sun wheel shaft 1, and the sliding sleeve centre bore is a sliding sleeve internal gear 23, and movable eccentric block 22 is contained on the cylindrical of sliding sleeve, and movable eccentric block 22 can rotate around sliding sleeve.
Described planetary wheel carrier 2 is 4, between per two planetary wheel carriers ring washer is arranged; 3 to 6 planetary gears are arranged in each planetary wheel carrier, and planetary gear is contained on the planetary wheel carrier by axle, and needle roller or bearing or sliding bearing are housed on axle, and the both sides end cap is contained on the internal gear.
Fixed eccentric block has by two, and structure is identical, and two fixed eccentric blocks are welded into integral body by arc 26, and centre bore is an internal tooth, meshes with sun wheel shaft.Movable eccentric block is positioned in the middle of two fixed eccentric blocks, and sliding sleeve has internal tooth and sun wheel shaft engagement, and the slip eccentric block can rotate on sliding sleeve, can rotate around sun wheel shaft.Movable eccentric block 22 is slidingly connected with sliding sleeve internal gear 23; Described planetary wheel carrier 2 is a plurality of, between per two planetary wheel carriers 2 ring washer 5 is arranged; 3 to 6 planetary gears are arranged in each planetary wheel carrier, and planetary gear 10 is contained on the planetary wheel carrier 2 by axle, between planetary gear 10 and the axle needle roller is housed, and both sides have big end cap 6 and small end lid 7 orders to be contained on the internal gear 3.
Movable eccentric block 22 is arranged between two fixed eccentric blocks 21, can rotate, on the edge of two fixed eccentric blocks 21, be connected with arc 26 around vibrating shaft; Fixed eccentric block 21 and movable eccentric block 22 are semicircle shape, and circle center hole is all arranged, and at the two ends, position on fixed eccentric block 21 diameter limits a hole 25 are arranged respectively, are connected with servo axis 27 in a hole therein; Movable eccentric block diameter is less than the fixed eccentric block diameter, and the position radius of the servo axis on the fixed eccentric block is less than the radius of movable eccentric block.The fixed eccentric block that drives on the vibrating shaft at driving mechanism rotates, and the servo axis drive activity eccentric block on the fixed eccentric block rotates together, and during the positive direction rotation, fixed eccentric block and movable eccentric block are positioned at the same side, and producing centrifugal force is exciting force.Make 180 ° of the relative deflections of fixed eccentric block during opposite spin, constitute a full circle, thereby change the size of exciting force with movable eccentric block.
Described planetary gear and internal gear constitute planetary mechanism, and planetary gear constitutes one group of planetary drivetrain with corresponding internal gear, the shared sun wheel shaft of all planetary drivetrains; Described eccentric block mechanism is between two groups of planetary drivetrains.
Described equipment is a casing, and tank filler sleeve is housed on casing.
By two identical planetary wheeling mechanisms, and a shared sun wheel shaft, in the middle of two planetary wheeling mechanisms, eccentric stiffener is sleeved on the sun wheel shaft, produces centrifugal force when sun gear rotates.During the rotation of sun gear both forward and reverse directions, producing centrifugal force is that exciting force varies in size.
By the planetary wheeling mechanism of two symmetric arrangement, and have a sun wheel shaft, internal tooth is fixed on the casing, and every skidding star wheel frame can be made up of 1-3 row, and each planetary wheel carrier has 3 planetary gears to constitute, and between planetary gear and the planetary wheel carrier needle roller is installed.
A sun wheel shaft connects the both sides planetary gear, and the sun gear axle head is spent to be good for and is connected with external drive mechanism, and the both sides end cap is connected on the internal gear.
The fixed eccentric block welding is housed on the sun wheel shaft, and separates by spring flange and planetary wheel carrier.
Two fixed eccentric blocks about being welded on by some arc sheets on the fixed eccentric block, the endoporus of fixed eccentric block welding is an internal gear, and is identical with the sun wheel shaft modulus, on the sun wheel shaft of packing into, forms engagement.
Movable eccentric block is contained on the ring gear, can relatively rotate, and utilizes axle control activity eccentric block and the fixed eccentric block mutual alignment when different rotation direction in the fixed eccentric block welding.
Why the gear exciting agency can replace existing exciting agency, be because common engineering machinery is that road roller vibration operating frequency is usually at 25-30HZ(1500-1800rpm) work under the condition, be that rotating speed is fixed on above-mentioned interval, the bearing that a kind of bearing capacity of maximum must be arranged in all various model bearings according to the characteristic of bearing, after surpassing this numeral, just do not satisfy requirement, and the gear exciting agency does not use vibration bearing, and the bearing capacity of gear own is bigger, and contact area is more much bigger than bearing cotact area, lubricating condition is also much better, thereby the exciting force that produces substantially exceeds existing vibrator, by last we can say that the gear vibrator is mainly by strength of gear, condition of work is better than existing vibrator, can create bigger exciting force.
Between planetary gear and the planetary wheel carrier bearing is installed in the gear vibrator, this bearing does not bear exciting force herein.
The sun wheel shaft two ends are connected with internal gear with end cap by sliding bearing; gap between sliding bearing and the sun wheel shaft is bigger; and not in the power transmission route; sliding bearing mainly plays protective effect herein; be that the big rear sun gear axis runout normal value of gear wear is bigger; limited its circular motion, in order to avoid therefore entire mechanism is destroyed.
Embodiment 2: planetary wheeling mechanism can be contained in the casing, becomes an independently gear exciting agency, and ring washer is arranged between planetary wheel carrier, all plays the effect of isolating adjacent parts.At the sun wheel shaft two ends sliding bearing is housed.Described equipment has tank filler sleeve for wheel on equipment.
Described planetary wheel carrier 2 is 2, between per two planetary wheel carriers ring washer is arranged; 3 to 6 planetary gears are arranged in each planetary wheel carrier, and planetary gear is contained on the planetary wheel carrier by axle, and sliding bearing is housed on axle, and the both sides end cap is contained on the internal gear.
The fixed eccentric block foundry goods is housed on the sun wheel shaft, and separates by ring washer and planetary wheel carrier.
Embodiment 3: described eccentric block mechanism is positioned at two sides of planetary drivetrain.Many group star-wheel mechanisms are arranged between eccentric block mechanism.
Described planetary wheel carrier 2 is 6, between per two planetary wheel carriers ring washer is arranged; 3 to 6 planetary gears are arranged in each planetary wheel carrier, and planetary gear is contained on the planetary wheel carrier by axle, and needle roller or bearing or sliding bearing are housed on axle, and the both sides end cap is contained on the internal gear.Gapped between per two planetary wheel carriers, no ring washer.In the fixed eccentric block centre bore sliding sleeve is housed.
Described equipment is a housing, and tank filler sleeve is arranged on equipment.
Claims (4)
1. gear exciting agency, comprise fixed eccentric block and movable eccentric block, it is characterized in that: this gear exciting agency has sun wheel shaft, and an end of sun wheel shaft is connected with external drive mechanism by spline, sun wheel shaft two ends are connected on the end cap by sliding bearing, and gear is arranged on the sun wheel shaft; Sun wheel shaft, planetary gear and internal gear are meshing with each other, and the outer end of internal gear is connected with equipment, and planetary gear is installed on the planetary wheel carrier; The centre bore of fixed eccentric block is an internal gear, is contained on the sun wheel shaft to be connected as a single entity with sun wheel shaft; The sliding sleeve centre bore is an internal gear, and movable eccentric block is contained on the cylindrical of sliding sleeve.
2. gear exciting agency according to claim 1 is characterized in that: described planetary wheel carrier is a plurality of, between per two planetary wheel carriers ring washer is arranged; Perhaps gapped between per two planetary wheel carriers, no ring washer; 3 to 6 planetary gears are arranged in each planetary wheel carrier, and planetary gear is contained on the planetary wheel carrier by axle, and needle roller or bearing or sliding bearing are housed on axle, and the both sides end cap is contained on the internal gear.
3. according to the described gear exciting agency of claim 1, it is characterized in that: described planetary gear and internal gear constitute planetary mechanism, and planetary gear constitutes one group of planetary drivetrain with corresponding internal gear, the shared sun wheel shaft of all planetary drivetrains; Described eccentric block mechanism is between two groups of planetary drivetrains; Perhaps described eccentric block mechanism is positioned at two sides of planetary drivetrain.
4. according to the described gear exciting agency of claim 1, it is characterized in that: described equipment is a casing; Perhaps described equipment is wheel; Perhaps described equipment is a housing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110072265A CN102107181B (en) | 2011-03-24 | 2011-03-24 | Gear shock excitation mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110072265A CN102107181B (en) | 2011-03-24 | 2011-03-24 | Gear shock excitation mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102107181A true CN102107181A (en) | 2011-06-29 |
| CN102107181B CN102107181B (en) | 2012-10-10 |
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ID=44171528
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110072265A Expired - Fee Related CN102107181B (en) | 2011-03-24 | 2011-03-24 | Gear shock excitation mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102107181B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109693314A (en) * | 2019-02-26 | 2019-04-30 | 长安大学 | A kind of ground rotation milling attachment containing exciting agency in axis |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2013148A (en) * | 1978-01-25 | 1979-08-08 | Losenhausen Maschinenbau Ag | Vibrating roller |
| CN2172161Y (en) * | 1993-10-22 | 1994-07-20 | 西南石油学院 | Vibrating sifter vibration exciter |
| FR2724854B1 (en) * | 1994-09-26 | 1997-01-24 | Vaillant Christian | DEVICE AUTHORIZING THE GENERATION AND CONTROL OF VIBRATORY EFFECTS ON MACHINERY AND EQUIPMENT |
| EP2242590A1 (en) * | 2008-02-12 | 2010-10-27 | Ammann Schweiz AG | Unbalance exciter with one or more several rotatable unbalances |
| CN101941002A (en) * | 2009-07-10 | 2011-01-12 | 李卓 | Vibration exciter |
| CN201940354U (en) * | 2011-03-24 | 2011-08-24 | 潘国梁 | Gear excitation mechanism |
-
2011
- 2011-03-24 CN CN201110072265A patent/CN102107181B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2013148A (en) * | 1978-01-25 | 1979-08-08 | Losenhausen Maschinenbau Ag | Vibrating roller |
| CN2172161Y (en) * | 1993-10-22 | 1994-07-20 | 西南石油学院 | Vibrating sifter vibration exciter |
| FR2724854B1 (en) * | 1994-09-26 | 1997-01-24 | Vaillant Christian | DEVICE AUTHORIZING THE GENERATION AND CONTROL OF VIBRATORY EFFECTS ON MACHINERY AND EQUIPMENT |
| EP2242590A1 (en) * | 2008-02-12 | 2010-10-27 | Ammann Schweiz AG | Unbalance exciter with one or more several rotatable unbalances |
| CN101941002A (en) * | 2009-07-10 | 2011-01-12 | 李卓 | Vibration exciter |
| CN201940354U (en) * | 2011-03-24 | 2011-08-24 | 潘国梁 | Gear excitation mechanism |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109693314A (en) * | 2019-02-26 | 2019-04-30 | 长安大学 | A kind of ground rotation milling attachment containing exciting agency in axis |
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| Publication number | Publication date |
|---|---|
| CN102107181B (en) | 2012-10-10 |
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Granted publication date: 20121010 Termination date: 20140324 |