CN102102313B - Production method and special equipment for groove formed paper for cigarette filter tips - Google Patents

Production method and special equipment for groove formed paper for cigarette filter tips Download PDF

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Publication number
CN102102313B
CN102102313B CN 200910273358 CN200910273358A CN102102313B CN 102102313 B CN102102313 B CN 102102313B CN 200910273358 CN200910273358 CN 200910273358 CN 200910273358 A CN200910273358 A CN 200910273358A CN 102102313 B CN102102313 B CN 102102313B
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China
Prior art keywords
roller
pair roller
cigarette filter
groove forming
indent
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CN 200910273358
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CN102102313A (en
Inventor
胡素霞
陈文全
刘祥谋
胡蓓
王庆久
王明辉
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WUHAN YELLOW CRANE TOWER NEW MATERIAL TECHNOLOGY DEVELOPMENT Co Ltd
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China Tobacco Hunan Industrial Co Ltd
Wuhan Huanghelou Science and Technology Park Co Ltd
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Abstract

The invention discloses a production method and special equipment for groove formed paper for cigarette filter tips, and belongs to the technical field of cigarette filter tip auxiliary material production. The production method for the groove formed paper for the cigarette filter tips sequentially comprises the following steps of: (1) preparing a material: cellulose diacetate; (2) loosening and sizing; (3) pressing to form sheets in a sheet pressing alignment roller (11); (4) pressing to form groove-shaped sheets in a groove pressing alignment roller (12); and (5) recoiling and packing a groove formed paper tape product. The cellulose diacetate is prepared into the groove-shaped formed paper by adopting a method of pressing and heating, the method is simple and feasible, the increased equipment is simple, and the rest equipment is the production equipment in the prior art, so the production cost is not improved, most operation methods in the prior art are not changed, and field workers and masters can quickly learn and operate the production line.

Description

Cigarette filter tip rod is with the production method and the special equipment of groove forming paper
Technical field
The invention belongs to cigarette filter tip rod auxiliary material production technical field; Specifically cellulose diacetate is produced through processes such as compressing tablet, indents; A kind ofly can significantly reduce the cigarette harmful smoke, have the production method and the equipment of the forming paper of remarkable groove structure simultaneously.
Background technology
In the prior art, produce that a kind of consumer can accept, the cigarette that has low harmfulness again simultaneously, desirable solution is exactly, keeps that simultaneously and partly lets and consume all that the person produces the satisfied composition of suction selecting to remove hazardous compound.Simultaneously because mostly the Chinese style cigarette is the characteristics of Virginian-type cigarette; How to guarantee flue gas and inhale flavor; Also be one of filter tip emphasis of design tackling key problem difficult point, the groove filter tip is because it good falls burnt performance and appearance property is that one of more function filter product is selected in present state inner wrap strip market for use.Problems such as at present on the domestic market, it is forming paper that homemade groove filter tip forming paper product all adopts the body paper grooving, and quality does not reach a standard as yet so far, and all more or less appearance groove position is disorderly in the product, outward appearance is unintelligible also have influence on and fall burnt effect.The groove forming paper quality of external import is better, but price office is high not down, and domestic cigarette enterprise can't be adopted in a large number.
Summary of the invention
Above-mentioned deficiency to prior art; The technical problem that the present invention will solve provides the production method of a kind of cigarette filter tip rod with the groove forming paper; Adopt the most frequently used material cellulose diacetate of filter rod successfully to make to fall burnt effective, presentation quality might as well the groove forming paper.This method specialized apparatus also is provided simultaneously.
Technical scheme of the present invention is: cigarette filter tip rod is with the production method of groove forming paper, it is characterized in that described production method undertaken by following steps in order:
(1) get the raw materials ready: the raw material of making the groove forming paper is the strand material cellulose diacetate of using always;
(2) cellulose diacetate is carried out shredding, gluing;
(3) cellulose diacetate of shredding, gluing to be sent into pressure through centralised arrangement (10) be 1.5~1.8 crust, and temperature is 130 ± 30 ℃, and surface be in the compressing tablet pair roller (11) on plane, suppresses in blocks;
To import pressure be 1.2~1.5 crust to the cellulose diacetate in blocks of suppressing of (4) discharging from compressing tablet pair roller (11), and temperature is 100 ± 30 ℃, and the surface is provided with in the indent pair roller (12) of asperities, is pressed into the channel form sheet;
(5) will be pressed into the groove forming paper carries product rewinding packing of channel form sheet through guide roller (13), rewinding unit (14).
Described shredding, go up in the glue process, the speed controlling of shredding unit 30-70 rice/minute, the stent of cellulose diacetate after shredding is at 80-150mm.Described shredding, go up in the glue process, through the adjustment opening roller left side roller of speed ratio regulating handle: the right roller of opening roller: the speed ratio of conveying roller is 1: 1.3: 1.5.In described compressing tablet pair roller and the indent pair roller, be provided with 4 electric heating tubes in each roller inner chamber, electric heating tube connects carbon brush through electric wire and conducts heating.Asperities described in the indent pair roller of described asperities is the raised grain of sharp comer.Described raised grain is straight raised grain, or the oblique wave Slippage, or the shear wave Slippage.
A kind of production equipment special of producing above-mentioned cigarette filter tip rod with the groove forming paper; Contain shredding gluing unit; Rewinding unit; Its special feature is: this equipment also contains special-purpose indent unit, and the indent unit mainly is made up of centralised arrangement, compressing tablet pair roller, indent pair roller and corresponding heating arrangements and controlling organization; Wherein, the compressing tablet pair roller is a straight roll, and the surface of indent pair roller is provided with the raised grain of ups and downs sharp comer; Four electric heating tubes are set in each roller of compressing tablet pair roller and indent pair roller, and electric heating tube connects carbon brush through electric wire; The compressing tablet pair roller also links to each other with increment of rotation formula encoder with the indent pair roller, and increment of rotation formula encoder links to each other with temperature controller on the control panel.Described raised grain is straight raised grain, or the oblique wave Slippage, or the shear wave Slippage.
Advantage of the present invention is: at first; Production method of the present invention has been selected for use a kind of people to practise sky to see the material of being used to; It is the raw material that common strand material diacetate fiber is usually made the groove forming paper; Break through people's set thinking, produced and the import groove forming paper high quality of products of U.S.A mutually, solved present situation under one's control.The present invention adopts the method for heating cellulose diacetate to be pressed into the forming paper of groove shape; Method is simple; The equipment that increases is also very simple, and remaining all uses the production equipment of prior art, does not improve production cost; Do not change most of methods of operating of prior art, make the field worker master worker can learn and operate this production line very soon.
Description of drawings
Accompanying drawing 1 is the device structure sketch map of shredding of the present invention and last glue process;
Accompanying drawing 2 is device structure sketch mapes of moulding of the present invention and rewinding operation;
Accompanying drawing 3 is plan structure sketch mapes of accompanying drawing 2.
The accompanying drawing acceptance of the bid is kept the score and is stated as follows: the 1-cellulose diacetate; The 2-draw bar; 3-pretension roller; The 4-opening roller; The 5-aerofoil; 6-glycerine case; The 7-conveying roller; 8-speed ratio regulating handle; 9-glycerine control panel; The 10-centralised arrangement; 11-compressing tablet pair roller; 12-indent pair roller; The 13-guide roller; The 14-rewinding unit; The 15-control panel; The 16-regulator cubicle; The 17-copper coin; The 18-carbon brush; 19,20,21,22-temperature controller; The 23-electric heating tube; The 24-regulating handle.
The specific embodiment
Be described in further detail below in conjunction with accompanying drawing specific embodiments of the invention and relevant technologies problem.At first explanation, the product cigarette filter tip rod that the present invention produces is existing procucts in a kind of prior art with the groove forming paper, its domestic beginning after the external import is developed; But the groove forming paper quality of domestic production is not good; Ditch Slot shaping wherein is bad, has formed not due gap structure behind the parcel filter rod, and it is undesirable to fall burnt effect; And the imported product price is high, is unfavorable for promoting this mature technology of groove forming paper.Next is noted that the groove of so-called groove forming paper is a kind of wavy shaped configuration, but the sort of wavy shaped configuration of not being made up of circular arc, but the wave structure that forms by sharp comer, this is the same with prior art.In the method for the present invention, the raw material of employing is the strand material cellulose diacetate that cigarette enterprise is used always, and domestic other producer adopts body paper to come grooving, and quality can not get guaranteeing, and external producer with what raw material making maintains secrecy to us.The applicant just finds these technical measures through lot of test and arduous exploration.When the inventor was on probation with the groove forming paper of this method making, the unwitting technical staff of other of the industry was very strange, and what do you make of? Quality is so good! Can explain that thus these technical measures of the present invention have broken through traditional thinking of the industry, have high novelty.
Describe below in conjunction with the accompanying drawing specific embodiments of the invention.Method of the present invention adopts accompanying drawing 1, two units shown in 2 to unite completion.Wherein shredding, the glue application device with prior art is the same basically for the device on the accompanying drawing 1, and method of operating is also substantially similar.The rewinding unit at the rear portion in the accompanying drawing 2 also is substantially similar to the equipment of prior art.Method of the present invention is with the prior art shredding with not behind the glue, applies three triacetin fat to guarantee the suppleness and the hardness of cellulose diacetate through glycerine case 6; Through gathering-device cellulose diacetate is delivered to compressing tablet pair roller 11 and carries out the compressing tablet processing, make cellulose diacetate in the compressing tablet process, obtain the part drying, hardness increases.When getting into indent pair roller 12 again, suppress the groove of raised grain and promptly obtain typing at output indent pair roller 12.The control of the temperature and pressure of compressing tablet pair roller 11 and indent pair roller 12 is the successful key points of typing, is that the applicant draws after test of many times.Accompanying drawing 3 is plan structure figure of accompanying drawing 2; The part situation that has shown heating arrangements and controlling organization among the figure; Because these heating arrangements and controlling organization also are the common technologies of prior art, the present invention just realizes the purpose of oneself with these technology, so do not do detailed explanation.Yet only just signal of electric heating tube 23 is not that this a kind of form is only arranged in the accompanying drawing 2.
Operation more specifically of the present invention is described below, and carries out the compressing tablet indent with cellulose diacetate and forms the groove forming paper, carries out according to following method:
1) adjustment equipment
Cellulose diacetate is transported to shredding, goes up in the glue process and carry out shredding, gluing;
The compressing tablet that in production equipment, mainly comprises, indent equipment-be compressing tablet pair roller 11, indent pair roller 12, the control of compressing tablet pair roller 11 upper and lower roll temperature, the control of indent pair roller 12 upper and lower roll temperature, electric heater unit;
2) by following operating procedure compressing tablet pair roller 11, indent pair roller 12 are carried out heat treated:
Compressing tablet pair roller 11, indent pair roller 12 all adopt Electric heating to heat, and adopt carbon brush to contact with the rotor of motor in the heater, and carbon brush and power supply are connected to rotor electric energy is provided; 4 electric heating tubes 23 all are installed on two pair of rollers, and electric heating tube 23 is connected through electric wire with carbon brush and conducts heating;
3) by following operating procedure compressing tablet pair roller 11, indent pair roller 12 are carried out adjustment:
Compressing tablet pair roller 11, indent pair roller 12 link to each other with increment of rotation formula encoder, carry out the adjusting of temperature through the control of the temperature on the control panel 19,20,21,22;
4) produce the groove forming paper according to the following steps:
A, compressing tablet pair roller 11, indent pair roller 12 are preheated, and set the temperature of heating through Electric heating;
B, treat that pair roller reaches predetermined temperature after, cellulose diacetate is carried out complete shredding through pretension roller 3, opening roller 4;
C, apply three triacetin fat to guarantee the suppleness and the hardness of cellulose diacetate through glycerine case 6;
D, through gathering-device 10 cellulose diacetate is delivered to compressing tablet pair roller 11 and carries out compressing tablet and handle, get into indent to being rolled into the groove sheet then.
Production process:
(1) through the whole shredding process of adjusting of speed ratio regulating handle 8 opening roller 4 left rollers: opening roller 4 right rollers: each gear-stage velocity ratio of conveying roller 7, the speed ratio in the production process is decided to be 1: 1.3: 1.5;
(2) cellulose diacetate 1 gets into pretension roller 3, opening roller 4, aerofoil 5 through draw bar 2, carries out complete shredding, the speed controlling of cellulose diacetate shredding unit 30-70 rice/minute, the stent of cellulose diacetate after shredding should be at 80-150mm.;
(3) carry out the control that applies of three triacetin fat through glycerine control panel 9, the control flow in the production process be 0.4 standard cubic meter/hour;
The cellulose diacetate that has applied triacetyl glycerine, shredding fully gets into compressing tablet pair roller 11 through centralised arrangement 10 and carries out the compressing tablet processing, and pressure limit is controlled at 1.5~1.8 crust, and temperature range is 130 ± 30 ℃; Get into indent pair roller 12 again and carry out the indent processing, the pressure limit of indent pair roller 12 is controlled at 1.2~1.5 crust, and temperature range is 100 ± 30 ℃; Accomplish the rewinding packing work of product at last through guide roller 13, rewinding unit 14.

Claims (8)

1. a cigarette filter tip rod is with the production method of groove forming paper, and it is characterized in that: described production method is undertaken by following steps in order:
(1) get the raw materials ready: the raw material of making the groove forming paper is the strand material cellulose diacetate of using always;
(2) cellulose diacetate is carried out shredding, gluing;
(3) cellulose diacetate of shredding, gluing to be sent into pressure through centralised arrangement (10) be 1.5~1.8 crust, and temperature is 130 ± 30 ℃, and surface be in the compressing tablet pair roller (11) on plane, suppresses in blocks;
To import pressure be 1.2~1.5 crust to the cellulose diacetate in blocks of suppressing of (4) discharging from compressing tablet pair roller (11), and temperature is 100 ± 30 ℃, and the surface is provided with in the indent pair roller (12) of asperities, is pressed into the channel form sheet;
(5) will be pressed into the groove forming paper carries product rewinding packing of channel form sheet through guide roller (13), rewinding unit (14).
2. cigarette filter tip rod according to claim 1 is with the production method of groove forming paper; It is characterized in that: in described shredding, the last glue process; The speed controlling of shredding unit 30-70 rice/minute, the stent of cellulose diacetate after shredding is at 80-150mm.
3. cigarette filter tip rod according to claim 1 is with the production method of groove forming paper; It is characterized in that: in described shredding, the last glue process, adjust the left roller of opening roller (4) through speed ratio regulating handle (8): the right roller of opening roller (4): the speed ratio of conveying roller (3) is 1: 1.3: 1.5.
4. cigarette filter tip rod according to claim 1 is with the production method of groove forming paper; It is characterized in that: in described compressing tablet pair roller (11) and the indent pair roller (12); Be provided with 4 electric heating tubes (23) in each roller inner chamber, electric heating tube (23) connects carbon brush (16) through electric wire and conducts heating.
5. cigarette filter tip rod according to claim 1 is characterized in that with the production method of groove forming paper: the asperities described in the indent pair roller (12) of described asperities is the raised grain of sharp comer.
6. cigarette filter tip rod according to claim 5 is characterized in that with the production method of groove forming paper: described raised grain is straight raised grain, or the oblique wave Slippage, or the shear wave Slippage.
7. production equipment special of producing the described cigarette filter tip rod of claim 1 with the groove forming paper; Contain shredding gluing unit; Rewinding unit; It is characterized in that: this equipment also contains special-purpose indent unit, and the indent unit mainly is made up of centralised arrangement (10), compressing tablet pair roller (11), indent pair roller (12) and corresponding heating arrangements and controlling organization; Wherein, compressing tablet pair roller (11) is a straight roll, and the surface of indent pair roller (12) is provided with the raised grain of ups and downs sharp comer; Four electric heating tubes (23) are set in each roller of compressing tablet pair roller (11) and indent pair roller (12), and electric heating tube (23) connects carbon brush (16) through electric wire; Compressing tablet pair roller (11) also links to each other with increment of rotation formula encoder with indent pair roller (12), and increment of rotation formula encoder links to each other with temperature controller (19,20,21,22) on the control panel (15).
8. the described cigarette filter tip rod of production claim 1 according to claim 7 is characterized in that with the production equipment special of groove forming paper: described raised grain is straight raised grain, or the oblique wave Slippage, or the shear wave Slippage.
CN 200910273358 2009-12-22 2009-12-22 Production method and special equipment for groove formed paper for cigarette filter tips Active CN102102313B (en)

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Application Number Priority Date Filing Date Title
CN 200910273358 CN102102313B (en) 2009-12-22 2009-12-22 Production method and special equipment for groove formed paper for cigarette filter tips

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Application Number Priority Date Filing Date Title
CN 200910273358 CN102102313B (en) 2009-12-22 2009-12-22 Production method and special equipment for groove formed paper for cigarette filter tips

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CN102102313B true CN102102313B (en) 2012-08-22

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT512347B1 (en) * 2011-12-23 2013-09-15 Tannpapier Gmbh AS A FILM TRAINED MOUTHPIECE OF A FILTER CIGARETTE
CN110293617B (en) * 2019-07-17 2024-04-26 武汉微动机器人科技有限公司 Tablet press
CN111485324A (en) * 2020-04-30 2020-08-04 牡丹江卷烟材料厂有限责任公司 Process for manufacturing groove filter stick cellulose paper by using cellulose diacetate tow

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0709037A2 (en) * 1994-10-31 1996-05-01 Daicel Chemical Industries, Ltd. A tobacco filter material and a tobacco filter as produced using the same
CN2588802Y (en) * 2002-10-22 2003-12-03 蚌埠卷烟材料厂 Groove filtering pole shaping machine
CN201092646Y (en) * 2007-07-06 2008-07-30 何金星 Shaping paper with Pu'er tea adsorption layer for cigarette filter candle

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0709037A2 (en) * 1994-10-31 1996-05-01 Daicel Chemical Industries, Ltd. A tobacco filter material and a tobacco filter as produced using the same
CN2588802Y (en) * 2002-10-22 2003-12-03 蚌埠卷烟材料厂 Groove filtering pole shaping machine
CN201092646Y (en) * 2007-07-06 2008-07-30 何金星 Shaping paper with Pu'er tea adsorption layer for cigarette filter candle

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Owner name: WUHAN HUANGHELOU NEW MATERIAL TECHNOLOGY DEVELOPME

Free format text: FORMER OWNER: CHINA TOBACCO HUNAN INDUSTRIAL CO., LTD.

Effective date: 20130617

Free format text: FORMER OWNER: WUHAN HUANGHELOU SCIENCE PARK CO., LTD.

Effective date: 20130617

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Effective date of registration: 20130617

Address after: 430040 Wuhan, East and West Lake District, Jinshan Road, No. 1355, Hubei

Patentee after: Wuhan Yellow Crane Tower New Material Technology Development Co., Ltd.

Address before: 430040 Wuhan, East and West Lake District, Jinshan Road, No. 1355, Hubei

Patentee before: China Tobacco Hunan Industrial Co., Ltd.

Patentee before: Wuhan Huanghelou Science Park Co., Ltd.