CN102101349A - Injection molding device and method for optical fiber connector - Google Patents
Injection molding device and method for optical fiber connector Download PDFInfo
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- CN102101349A CN102101349A CN2009103119473A CN200910311947A CN102101349A CN 102101349 A CN102101349 A CN 102101349A CN 2009103119473 A CN2009103119473 A CN 2009103119473A CN 200910311947 A CN200910311947 A CN 200910311947A CN 102101349 A CN102101349 A CN 102101349A
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- injection molding
- joints
- optical fibre
- block
- molding apparatus
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Abstract
The invention provides an injection molding device for an optical fiber connector. The injection molding device for the optical fiber connector comprises a mold and a stop block; the mold is provided with a mold cavity and a gating system; the mold cavity comprises a front cavity and a rear cavity which are communicated with each other; a gate of the gating system leads to the rear cavity; the front cavity is provided with a region for forming a focusing lens; an injector for forming an optical fiber holding hole is arranged in the rear cavity; the injector is positioned on both sides, corresponding to the position of the gate, of the rear cavity; the injector points the region for forming the focusing lens in the front cavity; the stop block is matched with the mold to form the injection molding device for the optical fiber connector; and the stop block is inserted into the rear cavity of the mold and arranged on one side, close to the front cavity of the mold, of the gate. The invention also provides an injection molding method for the optical fiber connector.
Description
Technical field
The present invention relates to the communications field, relate in particular to a kind of injection molding apparatus and injection molding forming method of the joints of optical fibre.
Background technology
Along with optical fiber in the application of the communications field more and more widely, the electric signal transmission yarn system of equipment such as many information products of popularization and application at present, communication audiovisual changes the main media that transmits as signal for the high efficiency joints of optical fibre gradually by early stage plain conductor.The device of the described joints of optical fibre for can between optical fiber and optical fiber, removably connecting, by the accurate butt joint of two end faces of optical fiber is got up, can make the light energy of launching fiber output be coupled to greatest extent to receive in the optical fiber and go, make signal via joints of optical fibre inside ccontaining fiber core line transmit.
A kind of joints of optical fibre of integral type, it adopts the method manufacturing of injection mo(u)lding.Fig. 6 A to Fig. 6 D is this joints of optical fibre t1, t2, t3, t4 four moment of priority in process of injection molding, the sunykatuib analysis figure of molten plastic flows in the shaping mold cavity.This joints of optical fibre comprise the fore-end that forms collector lens, reach the rear end part that forms up-winding fiber and point to the accepting hole of described collector lens.By Fig. 6 A to Fig. 6 D as can be known, after molten plastic injected the die cavity that forms the joints of optical fibre from running gate system, under the effect of injection pressure, being that middle mind-set die cavity is mobile all around with cast gate filled.
But in this case, molten plastic can not be filled from the front to the zone that forms collector lens preferably.Thus, the forming surface that makes collector lens is vulnerable to the unbalanced impact of molten plastic, is unfavorable for the complete moulding of collector lens, and finally influence the optical effect of collector lens.In addition, molten plastic will be to two side flow after arriving the fore-end that forms collector lens, thus, molten plastic forms horizontal direct impact to the son of going into of moulding optical fiber accepting hole in the die cavity, easily make and particularly go into sub-front end into son and more carefully locate to produce distortion even cause into the son fracture, to influence the final molding of the joints of optical fibre thus, and and then influence the production yield of goods.
Summary of the invention
In view of this, be necessary to provide a kind of easy realization, can effectively improve the injection molding apparatus and the injection molding forming method of the joints of optical fibre of the problem that existing fiber connector injection molding process exists.。
A kind of injection molding apparatus of the joints of optical fibre comprises a mould.Described mould has a die cavity and a running gate system, described die cavity comprises ante-chamber and the back cavity that communicates, the cast gate of described running gate system leads to described back cavity, described ante-chamber has the zone that forms light-collecting lens, be useful on the son of going into that forms the optical fiber accepting hole in the described back cavity, describedly go into the both sides that son is positioned at the position of the corresponding described cast gate of described back cavity, and describedly go into son and point to the zone that forms light-collecting lens in the described ante-chamber.Described injection molding apparatus further comprises a block, and described block cooperates the injection molding apparatus that forms the described joints of optical fibre with described mould, and described block inserts the back cavity of described mould, and is located at the side of described cast gate near the ante-chamber of described mould.
A kind of injection molding forming method of the joints of optical fibre, its step comprises: the injection molding apparatus that a kind of aforesaid joints of optical fibre are provided; Injection molding apparatus injection moulding to the described joints of optical fibre.The block of described injection molding apparatus stops that the molten plastic of the back cavity that injects described mould directly flows to the ante-chamber of described mould, make molten plastic walk around described block and flow to described ante-chamber from the both sides of described block, be full of described die cavity until molten plastic, form the described joints of optical fibre.
Compared to existing technical scheme, the injection molding apparatus of the joints of optical fibre of the present invention is cooperated with block by mould and forms, the feasible injection molding forming method of the joints of optical fibre of described injection molding apparatus that adopts has following advantage: one, inject the molten plastic of die cavity owing to be subjected to the barrier effect of block, the zone of walking around block and form collector lens from two side direction die cavitys of block flowed fill, thus, the forming surface that can improve collector lens is subjected to the situation of the unbalanced impact of molten plastic, and then makes collector lens have optical effect preferably.Its two, molten plastic is being walked around block and from two side direction die cavity front end process of flowing of block, is along the axial flow of going into son substantially, thus, can avoid being subjected to the horizontal direct impact of molten plastic, guarantee sub-moulding optical fiber accepting hole, obtain the joints of optical fibre preferably into son.
Description of drawings
Fig. 1 is the injection molding apparatus schematic diagram of the joints of optical fibre that provide of the embodiment of the invention, and described injection molding apparatus comprises a mould and a block.
Fig. 2 is that the injection molding apparatus of the joints of optical fibre shown in Figure 1 assembles the cutaway view of back along the II-II direction.
Fig. 3 is that the injection molding apparatus of the joints of optical fibre shown in Figure 1 assembles the cutaway view of back along the III-III direction.
Fig. 4 is the joints of optical fibre schematic diagram that the injection molding apparatus injection mo(u)lding by the joints of optical fibre shown in Figure 1 obtains.
Fig. 5 A to Fig. 5 D is four sunykatuib analysis figure of molten plastic flows in the die cavity constantly successively in the injection molding forming method injection molding process of the joints of optical fibre of the present invention.
Fig. 6 A to Fig. 6 D is original joints of optical fibre four sunykatuib analysis figure of molten plastic flows in the die cavity constantly successively in injection molding process.
The main element symbol description
The specific embodiment
The present invention is described in further detail below in conjunction with drawings and Examples.
See also Fig. 1 to Fig. 3, one embodiment of the invention provides a kind of injection molding apparatus 100 of the joints of optical fibre, and it comprises a mould 10, and a block 20.
Described mould 10 has a die cavity 11 and a running gate system 12.Described mould 10 offers a block accepting hole 13.Described die cavity 11 is used for the injection mo(u)lding joints of optical fibre.Described running gate system 12 is connected with described die cavity 11.
In the present embodiment, described die cavity 11 is left-right symmetry with its centre line L.Cast gate 14 (see figure 3)s of described running gate system 12 are positioned on the described centre line L.Described block accepting hole 13 is positioned on the described centre line L.Described die cavity 11 comprises ante-chamber 111 and the back cavity 112 that communicates.Described ante-chamber 111 has four optics shaping areas 1110 that form collector lens.Described cast gate 14 is located at described back cavity 112.Have in the described back cavity 112 four be used to form four optical fiber accepting holes go into son 15, go into the both sides that son 15 lays respectively at described cast gate 14 in twos for described four, and described four to go into son 15 be the center left-right symmetry with described centre line L.Go into son 15 four optics shaping areas 1110 in described ante-chamber 111 respectively for described four, thus, describedly go into the collector lens that optical fiber accepting holes that son 15 forms form towards described optics shaping area 1110.
See also Fig. 2 and Fig. 3, described block 20 is contained in described block accepting hole 13 and cooperates the injection molding apparatus 100 that forms the described joints of optical fibre with described mould 10.Described block 20 is between described cast gate 14 and described ante-chamber 111 and near described cast gate 14.Described block 20 is used to stop that the molten plastic that injects described back cavity 112 from cast gate 14 directly flows to described ante-chamber 111, goes into son 15 and flows to the optics shaping area 1110 that forms collector lens the ante-chamber 111 from the both sides of described block 20 along described thereby make molten plastic walk around described block 20.
Described block 20 is positioned on the described centre line L.Described block 20 equates with the distance of going into son 15 of both sides.
Preferably, according to the size of the die cavity 11 of the moulding joints of optical fibre, the length of described block 20 is made as 1.0 ~ 2.0mm, the wide b=0.5 ~ 1.0mm that is made as, and gauge is more than or equal to the depth dimensions of described die cavity 11.
Preferably, described block 20 is 0.1 ~ 1mm with the distance of going into son 15 of both sides vicinity, and described block 20 is 0 ~ 0.5mm with the distance of described cast gate 14.
In the present embodiment, described block 20 runs through described back cavity 112.Certainly, described block 20 also can be located in the described back cavity 112, as long as block 20 can stop fully that the molten plastic that injects described back cavity 112 directly flows to described ante-chamber 111.In the time of in described block 20 is located at described die cavity 11, the deep equality of the thickness of described block 20 and described die cavity 11 thus, can stop effectively that the molten plastic that injects described back cavity 112 flows to described ante-chamber 111.
In the present embodiment, the cross section of described block 20 is a rectangle.Can certainly adopt the cross section is the block 20 of other shapes, as the cross section of block 20 is semicircle, trapezoidal, fan-shaped, triangle, circle, prismatic or annular, as long as can realize stopping that according to the block 20 that the size of the die cavity 11 of the moulding joints of optical fibre is determined the molten plastic that injects back cavity 112 directly flows to ante-chamber 111, make molten plastic walk around block 20 and the son 15 of going in die cavity 11 flows to ante-chamber 111 from the both sides of block 20, and fill from the front of optics shaping area 1110 basically and form collector lens and get final product.
The invention provides a kind of injection molding forming method of the joints of optical fibre, it may further comprise the steps:
The injection molding apparatus 100 of aforesaid joints of optical fibre is provided, cooperates described mould 10 and described block 20.
Preferably, when molten plastic is full of described die cavity 11, die cavity 11 is carried out pressurize and cooling processing, to guarantee the setting of the joints of optical fibre 50.
See also Fig. 5 A to Fig. 5 D, described die cavity 11 is carried out t1, t2 in the process of injection moulding, t3, t4 four moment successively for present embodiment, the sunykatuib analysis figure of molten plastic flows in the die cavity 11.In this sunykatuib analysis, the length of the block 20 of employing is 1.5mm, and wide is 0.8mm, and gauge c is greater than the depth dimensions of described die cavity 11, and thus, described block 20 can run through described die cavity 11.Described block 20 distance of going into son 15 contiguous apart from both sides is 0.1mm, and described block 20 is 0.5mm with the distance of cast gate 14.
Can know from Fig. 5 A to Fig. 5 D, described block 20 stops that the molten plastic that injects described back cavity 112 directly flows to described ante-chamber 111, make molten plastic walk around described block 20 and go into son 15 and flow to described ante-chamber 111 from the both sides of described block 20 along described, thus, avoid being subjected to the horizontal direct impact of molten plastic, guarantee sub-moulding optical fiber accepting hole into son.In addition, molten plastic can be filled from the front of optics shaping area 1110 basically and be formed collector lens, and thus, the forming surface that can effectively improve collector lens is subjected to the situation of the unbalanced impact of molten plastic, forms the collector lens with better optical effect.
Please consult Fig. 4 once more, in the present embodiment, the described joints of optical fibre 50 comprise a main part 51, and described main part 51 comprises first side 511, second side 512 that is oppositely arranged and is oppositely arranged and two the 3rd adjacent with first side 511 respectively sides 513.Form two inserted terminals 514 and a breach 515 on described first side 511, described inserted terminal 514 is used for pegging graft with ancillary equipment.Be formed with a flank 516 respectively on described the 3rd side 513, described flank 516 extends to described second side 512 from described first side 511, and is formed with slit 517 between described flank 516 and described the 3rd side 513.Be formed with a depression 518 that supplies the user to push on the outer surface of described flank 516 away from institute's main part 51.
In the present embodiment, adopt the Moldflow simulation software to obtain the sunykatuib analysis figure of the interior molten plastic flows of different die cavitys constantly in the injection moulding process.
Compared to existing technical scheme, the injection mo(u)lding device of the joints of optical fibre of the present invention is cooperated with block by mould and forms, so that adopt the injection mo(u)lding method of the joints of optical fibre of described injection mo(u)lding device to have following advantage: one, inject the melting plastics of die cavity owing to be subjected to the effect that stops of block, the zone of walking around block and form collector lens from two side direction die cavitys of block flowed fill, thus, the forming surface that can improve collector lens is subjected to the situation of the unbalanced impact of melting plastics, and then makes collector lens have preferably optical effect. Its two, the melting plastics are being walked around block and from the process that two side direction die cavity front ends of block flow, are being along entering axially flowing of son substantially, thus, can avoid being subjected to the horizontal direct impact of melting plastics into son, guarantee sub-moulding fiber accepting hole, obtain the preferably joints of optical fibre.
In addition, those skilled in the art can also do other variation in spirit of the present invention, and certainly, the variation that these are done according to spirit of the present invention all should be included in the present invention's range required for protection.
Claims (10)
1. the injection molding apparatus of joints of optical fibre, it comprises:
A mould, it has a die cavity and a running gate system, described die cavity comprises ante-chamber and the back cavity that communicates, the cast gate of described running gate system leads to described back cavity, described ante-chamber has the zone that forms light-collecting lens, be useful on the son of going into that forms the optical fiber accepting hole in the described back cavity, describedly go into the both sides that son is positioned at the position of the corresponding described cast gate of described back cavity, and describedly go into son and point to the zone that forms light-collecting lens in the described ante-chamber;
It is characterized in that, described injection molding apparatus further comprises a block, described block cooperates the injection molding apparatus that forms the described joints of optical fibre with described mould, and described block inserts the back cavity of described mould, and is located at the side of described cast gate near the ante-chamber of described mould.
2. the injection molding apparatus of the joints of optical fibre as claimed in claim 1 is characterized in that, described block is located in the described back cavity or is run through described back cavity.
3. the injection molding apparatus of the joints of optical fibre as claimed in claim 2 is characterized in that, the described block distance of going into son contiguous apart from both sides equates and be 0.1 ~ 1mm that the distance of described block and described cast gate is 0 ~ 0.5mm.
4. the injection molding apparatus of the joints of optical fibre as claimed in claim 1 is characterized in that, the cross section of described block is rectangle, semicircle, trapezoidal, fan-shaped, triangle, circle, prismatic or annular.
5. the injection molding apparatus of the joints of optical fibre as claimed in claim 1 is characterized in that, described die cavity is symmetrical structure with its center line.
6. the injection molding apparatus of the joints of optical fibre as claimed in claim 1 is characterized in that, describedly goes into son and is with the center line of described die cavity and is symmetrical arranged.
7. the injection molding forming method of joints of optical fibre, its step comprises:
A kind of injection molding apparatus as each described joints of optical fibre of claim 1 ~ 5 is provided;
Injection molding apparatus injection moulding to the described joints of optical fibre, the block of described injection molding apparatus stops that the molten plastic of the back cavity that injects described mould directly flows to the ante-chamber of described mould, make molten plastic walk around described block and flow to described ante-chamber from the both sides of described block, be full of described die cavity until molten plastic, form the described joints of optical fibre.
8. the injection molding forming method of the joints of optical fibre as claimed in claim 7 is characterized in that, the described joints of optical fibre have a block accepting hole.
9. the injection molding forming method of the joints of optical fibre as claimed in claim 8 is characterized in that, described block accepting hole is positioned on the center line of the described joints of optical fibre.
10. the injection molding forming method of the joints of optical fibre as claimed in claim 7 is characterized in that, after the shaped device step of injection molding to the described joints of optical fibre, further comprises pressurize and cooling step.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN200910311947.3A CN102101349B (en) | 2009-12-21 | 2009-12-21 | Injection molding device and method for optical fiber connector |
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CN200910311947.3A CN102101349B (en) | 2009-12-21 | 2009-12-21 | Injection molding device and method for optical fiber connector |
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CN102101349A true CN102101349A (en) | 2011-06-22 |
CN102101349B CN102101349B (en) | 2014-04-23 |
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CN200910311947.3A Expired - Fee Related CN102101349B (en) | 2009-12-21 | 2009-12-21 | Injection molding device and method for optical fiber connector |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI563300B (en) * | 2015-05-25 | 2016-12-21 | Kow-Je Ling | Preparing method and structure of optical fiber connector |
CN111344911A (en) * | 2017-11-22 | 2020-06-26 | 住友电装株式会社 | Connector and method of manufacturing the same |
CN111645259A (en) * | 2020-06-17 | 2020-09-11 | 合肥华集汽车部件有限公司 | Optical fiber ceramic ferrule blank injection mold |
CN112454803A (en) * | 2020-10-26 | 2021-03-09 | 昆山家锐电子科技有限公司 | Processing technology of optical fiber connector |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6663377B1 (en) * | 2000-07-21 | 2003-12-16 | Corning Cable Systems Llc | Precision insert for molding multi-fiber connectors and method for manufacturing thereof |
CN101206286A (en) * | 2007-11-23 | 2008-06-25 | 上海协拓信息技术有限公司 | Optical component of light transceiver for optical fiber communication |
-
2009
- 2009-12-21 CN CN200910311947.3A patent/CN102101349B/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI563300B (en) * | 2015-05-25 | 2016-12-21 | Kow-Je Ling | Preparing method and structure of optical fiber connector |
CN111344911A (en) * | 2017-11-22 | 2020-06-26 | 住友电装株式会社 | Connector and method of manufacturing the same |
CN111344911B (en) * | 2017-11-22 | 2021-07-30 | 住友电装株式会社 | Connector and method of manufacturing the same |
CN111645259A (en) * | 2020-06-17 | 2020-09-11 | 合肥华集汽车部件有限公司 | Optical fiber ceramic ferrule blank injection mold |
CN111645259B (en) * | 2020-06-17 | 2021-11-26 | 合肥华集汽车部件有限公司 | Optical fiber ceramic ferrule blank injection mold |
CN112454803A (en) * | 2020-10-26 | 2021-03-09 | 昆山家锐电子科技有限公司 | Processing technology of optical fiber connector |
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Granted publication date: 20140423 Termination date: 20171221 |