CN102096163A - Method for producing sheath of nylon cable and extrusion die thereof - Google Patents

Method for producing sheath of nylon cable and extrusion die thereof Download PDF

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Publication number
CN102096163A
CN102096163A CN2011100037784A CN201110003778A CN102096163A CN 102096163 A CN102096163 A CN 102096163A CN 2011100037784 A CN2011100037784 A CN 2011100037784A CN 201110003778 A CN201110003778 A CN 201110003778A CN 102096163 A CN102096163 A CN 102096163A
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sheath
cable core
nylon
core
mould
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CN2011100037784A
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CN102096163B (en
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郑铭
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NANJING WASIN FUJIKURA OPTICAL COMMUNICATION Ltd.
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NANJING FIBERHOME FUJIKURA OPTICAL COMMUNICATION Ltd
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Abstract

The invention relates to a method for producing a sheath of a nylon cable and an extrusion die thereof. The method comprises the following steps of: predrying, forming a primary polyethylene (PE) sheath, forming a primary waterproof tape, forming a glass fiber layer, forming a secondary waterproof tape, forming a secondary PE sheath, and the like, wherein the secondary PE sheath is molded by a semi-extrusion die; a cable core covered by the secondary PE sheath is dried and preheated; and the nylon sheath is molded by a double-core inner die. In the semi-extrusion die, the axial length of an inner die extrusion part is not more than 5mm, and the axial length of an extrusion hole of an outer die is not more than 3mm. An inner die of the double-core inner die consists of a cable core heat-insulation supporting tube and an inner die core, wherein the cable core heat-insulation supporting tube is supported in a supporting hole in the center of the inner die core through a plurality of supporting ribs which are distributed on the circumference of the front end; the extrusion part at the front end of the inner die core passes through the extrusion hole to extend out of a corresponding end face of the outer die for 1 to 1.5mm; and the difference between the pore diameter of the extrusion hole and the outer diameter of the extrusion part is 2.8mm to -4.0mm. The invention has the advantages that: the adhesive strength between nylon and the PE sheath is greatly improved; therefore, the bending index and other properties of finished products are effectively improved.

Description

A kind of sheath production method and extrusion die thereof of nylon optical cable
Technical field
The present invention relates to the optical cable production technical field, relate in particular to a kind of sheath production method and extrusion die thereof of nylon optical cable.
Background technology
The nylon optical cable is a kind of special optical cable, have protection against rodents, termite-proof, physical strength is high, and is heat-resisting, wear-resistant, oil resistant, characteristics such as weak acid resistant, electrical insulating property are good have purposes widely.The structure of this kind optical cable such as Fig. 4.It is produced, and main process cover is moulded, layer strand and sheath three operation.Cover is moulded operation and mainly some primary coating fibres 1 is carried out secondary coatedly, forms loose sleeve pipe, with the tension that improves optical fiber, mechanical property 3 such as counter-bending; Layer strand operation is that some loose sleeve pipes and gasket for packing 10 spirals are stranded on the center stiffener 6, puts band 5 in its outside, and interior the filling by cable cream of band forms basic cable core, with the further physical strength that improves pine pipe inner fiber; The sheath operation is squeezed into protective seam exactly on basic cable core, make optical cable core not be subjected to the influence of extraneous heat, humidity, mechanical effect, chemical erosion, and reach the ant-proof mouse-proof requirement.
General sheath operation mainly comprises steps such as the setting of a PE restrictive coating, water blocking tape layer setting, the setting of glass fiber layer, secondary PE restrictive coating setting and nylon sheath wire layer are provided with.PE restrictive coating wherein and nylon sheath wire layer are to adopt squash type (or crowded tubular type) mould that PE material or nylon material are expressed on the corresponding cable core, and the quality of the surface quality of finished product and secondary PE sheath is closely related.Because of the cable core before the second time PE sheath is nonmetal cable core, the surface has glass fiber and waterstop to cover, and the PE thinner thickness only be 1.2mm, and it is obvious to handle the bad bundle yarn vestige that will make, and outward appearance is rounding not.So the optical cable of existing manufacturing technique and mould production blibbing, wrinkling occur through regular meeting; in addition, the bending property of optical cable is relatively poor, also is prone to the phenomenon of bending crack in construction; thereby the qualification rate that finished product is produced in batches is low, and the problems referred to above are failed fine being resolved always.
Summary of the invention
The objective of the invention is to overcome the deficiency of above-mentioned prior art, and propose a kind of sheath production method and extrusion die thereof of nylon optical cable, realize by following technical scheme:
Described sheath production method comprises the steps: 1) form a PE sheath, the basic cable core of described optical cable, tear the extruding of rope and PE material through a PE sheath mould, form a PE sheath in that described cable core is peripheral; 2) form a waterstop, the cable core with above-mentioned PE sheath forms a waterstop through vertical wrap molding machine a PE sheath periphery; 3) form the glass fiber layer, it is stranded through stranding machine by glass fiber to have an above-mentioned cable core that protects waterstop, at the peripheral glass fiber layer that forms of an above-mentioned waterstop; 4) form the secondary waterstop, the cable core with above-mentioned glass fiber layer wraps in the peripheral secondary waterstop that forms of glass fiber layer by waterstop through the vertical of vertical wrap molding machine, and places in this water blocking tape layer outside. tear rope; 5) form secondary PE sheath, have above-mentioned secondary waterstop cable core, tear rope. and the PE material forms secondary PE sheath through the extruding of secondary PE sheath mould; 6) form nylon sheath wire, the cable core with secondary PE sheath is formed the nylon optical cable with nylon sheath wire, and is cooled off through tank by nylon material and corresponding extruding through the nylon sheath wire mould, it is characterized in that
Described nylon material is carried out predrying, baking temperature is controlled at 100 ± 10 ℃, drying time 12~14h;
Secondary PE sheath mould adopts half plsitive mold, and in the control mould negative pressure of extrusion mouth-6~-9kpa;
Described cable core with secondary PE sheath is carried out drying, preheating, make this cable core in the temperature that enters nylon sheath wire die entrance place at 60~65 ℃;
Described nylon sheath wire layer mould adopts diplocardia internal mold mould;
Described tank places in diplocardia internal mold mould extrusion 1.0~1.5m horizontal range, and the trough inner water temperature is at 40~45 ℃.
Described cable core drying with secondary PE sheath is to adopt pressurized air that described cable core is brushed, and compressed-air actuated pressure control is at 0.2~0.4Mpa.
Described preheating is to adopt the liquefied gas flame jet, two flames are symmetrically placed in apart from described diplocardia internal mold die entrance 0.5~1.0m place, described cable core travelling speed is controlled at 30-40m/min, makes this cable core be controlled at 60~65 ℃ in the temperature that enters nylon sheath wire die entrance place.
Described half plsitive mold is made up of internal mold and external mold, and described internal mold front end is provided with circle and extrudes portion; Described external mold center is provided with corresponding interior nib, interior nib front end is an extrusion cavities, internal mold inserts in the interior nib of external mold, and the portion of extruding that makes internal mold is in the extrusion cavities of external mold center, the axial length that wherein said internal mold is extruded portion is not more than 5mm, the axial length of extrusion cavities is not more than 3mm, and the corresponding end face of external mold does not stretch out in the portion of extruding.
Described diplocardia internal mold mould, comprise external mold and internal mold, wherein said internal mold is made up of heat insulation stay pipe of cable core and inner mould core, several supporting ribs that the heat insulation stay pipe of described cable core upwards distributed by its front end week are bearing in the supported hole at inner mould core center, and be connected with inner mould core, the inner mould core front end is provided with circle and extrudes portion, the external mold center is provided with interior nib, internal mold inserts in the interior nib of external mold, and the portion of extruding that makes the inner mould core front end passes extrusion cavities and stretches out corresponding end face 1~1.5 mm of external mold, and the aperture of extrusion cavities is 2.8~-4.0 mm with the difference of extruding the external diameter of portion.
Set up preheating device on the production line of the present invention before the nylon sheath wire layer, the flame of placing with two symmetries carries out preheating at distance extrusion die vacuum inlet place to cable core, adjustment by flame size guarantees secondary PE restrictive coating (below be referred to as " in protect ") and nylon layer adhesion, increase nylon layer and in peel strength between protecting, guaranteed the bending property of optical cable; The 2nd PE restrictive coating that the present invention forms by half plsitive mold, the surface is more smooth, has solved the bundle yarn mark problem of cable core.The present invention also by the diplocardia internal model structure, guarantees that by four supporting ribs on the heat insulation stay pipe of cable core its concentricity is consistent with inner mould core, is beneficial to nylon layer degree of eccentricity Fast Adjustable.Because cable core is when extruding, cable core is direct die orifice outlet wall in the contact, thus guarantee cable core when the nylon sheath in same periphery the consistance of temperature.Effectively solve the cable core inequality of being heated and cause after the nylon layer bending abnormal occurrencies such as outward appearance is wrinkling, guaranteed that the outlet temperature of head is even, guaranteed the stable of nylon sheath wire peeling resistance.
Description of drawings
Fig. 1 is the structural representation of half plsitive mold.
Fig. 2 is the structural representation of diplocardia internal mold.
Fig. 3 is the structural representation of the heat insulation stay pipe of cable core in the mould shown in Figure 2.
Fig. 4 is the structural representation of nylon optical cable.
Embodiment
In nylon cable jacket production method of the present invention, adopt half plsitive mold to push and form secondary PE sheath, this mould structure is as shown in Figure 1.Form by internal mold 2 and external mold 1.The front end of internal mold 2 comprises a cone, the front end of the contraction of this cone is provided with circle and extrudes portion 21, the center of external mold 1 is provided with the interior nib 12 of the taper corresponding with internal mold, internal mold 2 is plugged in the external mold by the interior nib 12 by external mold 1 center, extrudes portion 21 and forms the annular gap of extruding for the PE material with interior nib 12.The front end of the portion that extrudes 21 of internal mold is in the extrusion cavities 11 of external mold, and the axial length l that extrudes portion 21 is not more than 5mm, has lacked many than the existing axial length 15mm that extrudes portion.The axial length l of extrusion cavities 11 is not more than 3mm, has also lacked many than existing extrusion cavities axial length 12mm.Extrude portion 21 and do not stretch out extrusion cavities 11, and in external mold corresponding end face 2mm.This kind structure has had both the advantage of common crowded tubular type and plsitive mold, effectively solving the out-of-flatness of secondary PE sheath outward appearance has the caducous technical barrier of PE sheath (squash type) in the yarn of bundle trace (squeezing tubular type) and the production, for beautiful outward appearance of nylon sheath wire layer and sheath performance stable provides necessary guarantee.
Among the present invention, by the extruding formation nylon sheath wire of diplocardia internal mold mould, the structure of this mould such as Fig. 2, shown in Figure 3.It also is made up of external mold 4 and internal mold 5, but internal mold 5 is subassemblies, is made up of heat insulation stay pipe 52 of cable core and inner mould core 51.The heat insulation stay pipe 52 of cable core is bearing in the supported hole at inner mould core center by 4 supporting rib 51a that upwards distribute in week of its front end, and its rear end is connected with inner mould core 51 spirals.Inner mould core 51 comprises a cone, and the front end that shrinks in this cone is provided with circle and extrudes portion 52, and the center of external mold 4 is provided with the interior nib 41 corresponding to above-mentioned internal mold 5, and the front end of interior nib 41 is an extrusion cavities 42, in inner membrance 5 is plugged in the nib 41.The end face 1mm of the portion that the extrudes 52 outstanding external molds of inner mould core 51 front ends during installation.This structure is not adsorbed on mould and the head nylon material that melts when extruding discharge, is more conducive to clean and eccentric adjustment.The aperture D1 of extrusion cavities is 2.8~4.0 mm with the difference of extruding the outer diameter D 2 of portion, makes the ratio (degree of eccentricity) of minimum and maximum of the thickness of nylon sheath wire layer be not less than 0.85.
Before the production, at first the nylon sheath wire material is carried out predryingly, baking temperature is controlled at 100 ± 10 ℃, drying time 12~14h.
When carrying out the sheath production process of nylon optical cable, tear rope 109(referring to Fig. 4 in the basic cable core parallel placement in the outside), the basis cable core, tear rope 109 with of the extruding of PE material, at basic cable core and tear PE sheath 113 of rope 109 peripheral formation through a PE restrictive coating mould.The cable core that then has this PE sheath 113 forms a waterstop 111 through vertical wrap molding machine a PE sheath periphery.Cable core with a waterstop 111 continues to move to glass fiber through stranding machine, and is stranded through this machine, at the waterstop 111 peripheral glass fiber layers 107 that form.The cable core that has glass fiber layer 107 runs to the vertical wrap molding machine inlet of secondary waterstop, through indulging the vertical peripheral waterstop 110 for the second time that forms of glass fiber layer that wrap in of wrap molding machine.Tear rope 108 at this about 5m of endpiece at vertical wrap molding machine along the placement of cable core traffic direction, this tears secondary waterstop 110 outsides that rope is positioned at current cable core.When cable core moves to above-mentioned half plsitive mold, cable core, tear rope and the secondary waterstop enters above-mentioned mould extruding, the negative pressure of extrusion mouth is controlled at-6~-9kpa, form secondary PE restrictive coating 114.The cable core that formation is had secondary PE restrictive coating carries out first drying.The dry pressurized air that adopts brushes current cable core, and compressed-air actuated pressure control is at 0.2~0.4Mpa.Carry out preheating then, preheating is to adopt the liquefied gas flame jet, two flames are symmetrically placed in apart from nylon sheath wire layer extrusion die inlet 0.5~1.0m place, and this moment, the cable core travelling speed was controlled at 30-40m/min, made this cable core be controlled at 60~65 ℃ in the temperature that enters nylon sheath wire die entrance place.At last, cable core and nylon material with secondary PE sheath 114 form outermost nylon sheath wire by the extruding of diplocardia internal mold mould, become the nylon optical cable, this nylon optical cable moves in the tank of diplocardia internal mold mould extrusion 1.0~1.5m horizontal range, cool off, the water temperature of tank is controlled at 40~45 ℃.
The nylon optical cable that said method and jacket extrusion mould are produced, the cohesive strength between its nylon and PE sheath strengthens greatly, thereby effectively guarantees the bending property of finished product.Show that by stretching experiment when short-term pulling force 3000N, fibre strain is less than 0.02%, attenuation change is less than 0.02dB, and surfacing is smooth; Show by high low temperature test: optical cable can long-term work under-40 ℃~+ 70 ℃ environment; Guarantee that product performance index reaches good.

Claims (5)

1. the sheath production method of a nylon optical cable comprises the steps: 1) form a PE sheath, the basic cable core of described optical cable, tear the extruding of rope and PE material through a PE sheath mould, form a PE sheath in that described cable core is peripheral; 2) form a waterstop, the cable core with above-mentioned PE sheath forms a waterstop through vertical wrap molding machine a PE sheath periphery; 3) form the glass fiber layer, it is stranded through stranding machine by glass fiber to have an above-mentioned cable core that protects waterstop, at the peripheral glass fiber layer that forms of an above-mentioned waterstop; 4) form the secondary waterstop, the cable core with above-mentioned glass fiber layer is by vertical wrap in glass fiber layer peripheral the form secondary waterstop of waterstop through vertical wrap molding machine; 5) form secondary PE sheath, have above-mentioned secondary waterstop cable core, tear rope. and the PE material forms secondary PE sheath through the extruding of secondary PE sheath mould; 6) form nylon sheath wire, the cable core with secondary PE sheath is formed the nylon optical cable with nylon sheath wire, and is cooled off through tank by nylon material and corresponding extruding through the nylon sheath wire mould, it is characterized in that
Described nylon material is carried out predrying, baking temperature is controlled at 100 ± 10 ℃, drying time 12~14h;
Secondary PE restrictive coating mould adopts half plsitive mold, and in the control mould negative pressure of extrusion mouth-6~-9kpa;
Described cable core with secondary PE sheath is carried out drying, preheating, make this cable core in the temperature that enters nylon sheath wire die entrance place at 60~65 ℃;
Described nylon sheath wire layer mould adopts diplocardia internal mold mould;
Described tank places in diplocardia internal mold mould extrusion 1.0~1.5m horizontal range, and the trough inner water temperature is at 40~45 ℃.
2. the sheath production method of a kind of nylon optical cable according to claim 1 is characterized in that to described cable core drying with secondary PE sheath it being to adopt pressurized air that described cable core is brushed, and compressed-air actuated pressure control is at 0.2~0.4Mpa.
3. the sheath production method of a kind of nylon optical cable according to claim 1, it is characterized in that described preheating is to adopt the liquefied gas flame jet, two flames are symmetrically placed in apart from described diplocardia internal mold die entrance 0.5~1.0m place, described cable core travelling speed is controlled at 30-40m/min, makes this cable core be controlled at 60~65 ℃ in the temperature that enters nylon sheath wire die entrance place.
4. half plsitive mold as claimed in claim 1 is made up of internal mold and external mold, and described internal mold front end is provided with circle and extrudes portion; Described external mold center is provided with corresponding interior nib, interior nib front end is an extrusion cavities, internal mold inserts in the interior nib of external mold, and the portion of extruding that makes internal mold is in the extrusion cavities of external mold center, it is characterized in that described internal mold extrudes the axial length of portion and be not more than 5mm, the axial length of extrusion cavities is not more than 3mm, and the corresponding end face of external mold does not stretch out in the portion of extruding.
5. diplocardia internal mold mould as claimed in claim 1, comprise external mold and internal mold, it is characterized in that described internal mold is made up of heat insulation stay pipe of cable core and inner mould core, several supporting ribs that the heat insulation stay pipe of described cable core upwards distributed by its front end week are bearing in the supported hole at inner mould core center, and be connected with inner mould core, the inner mould core front end is provided with circle and extrudes portion, the external mold center is provided with interior nib, internal mold inserts in the interior nib of external mold, and the portion of extruding that makes the inner mould core front end passes extrusion cavities and stretches out corresponding end face 1~1.5 mm of external mold, and the aperture of extrusion cavities is 2.8~4.0 mm with the difference of extruding the external diameter of portion.
CN2011100037784A 2011-01-10 2011-01-10 Method for producing sheath of nylon cable and extrusion die thereof Active CN102096163B (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
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CN102886664A (en) * 2012-08-23 2013-01-23 宁波新安东橡塑制品有限公司 Die for squeezing out multi-cavity sealing rubber strip and manufacturing method for die
CN103042672A (en) * 2012-12-26 2013-04-17 青岛中能集团有限公司 Stranded outdoor special optical cable sheath extruding process
CN103151106A (en) * 2013-01-09 2013-06-12 广东中宝联合电缆有限公司 Movable cable of resistance to drag and scraping prevention and extrusion forming mould device thereof
CN103496141A (en) * 2013-09-27 2014-01-08 江苏亨通光电股份有限公司 Special-shaped self-supporting optical cable mould and manufacturing method thereof
CN104608357A (en) * 2014-12-30 2015-05-13 长飞光纤光缆股份有限公司 Mold for inflating, filling and forming of full-dry optical-cable loose tube
CN104875354A (en) * 2015-04-24 2015-09-02 重庆泰山电缆有限公司 High-voltage cable sheath extrusion technology, anti-sticking mold device and drying device
CN108072948A (en) * 2017-12-29 2018-05-25 山东太平洋光纤光缆有限公司 A kind of butterfly leading in cable exempts from clear mold
CN108162353A (en) * 2018-01-26 2018-06-15 福建南平太阳电缆股份有限公司 Ultra-thin paper tinsel film ingress pipe
CN109786043A (en) * 2018-12-12 2019-05-21 惠州市科鹏塑胶制品有限公司 A kind of 12 copper-clad production technology of nylon
WO2019196408A1 (en) * 2018-04-08 2019-10-17 烽火通信科技股份有限公司 Forming device and forming process for optical cable sheath of embedded rigid reinforced element

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CN201518253U (en) * 2009-11-03 2010-06-30 江苏永鼎股份有限公司 Plastic wire and cable squeeze extrusion mold
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US20020025127A1 (en) * 1995-08-01 2002-02-28 Loinell Graham Sub-miniature optical fiber cables, and apparatuses and methods for making the sub-miniature optical fiber cables
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Cited By (13)

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Publication number Priority date Publication date Assignee Title
CN102886664A (en) * 2012-08-23 2013-01-23 宁波新安东橡塑制品有限公司 Die for squeezing out multi-cavity sealing rubber strip and manufacturing method for die
CN102886664B (en) * 2012-08-23 2014-11-05 宁波新安东橡塑制品有限公司 Die for squeezing out multi-cavity sealing rubber strip and manufacturing method for die
CN103042672A (en) * 2012-12-26 2013-04-17 青岛中能集团有限公司 Stranded outdoor special optical cable sheath extruding process
CN103151106A (en) * 2013-01-09 2013-06-12 广东中宝联合电缆有限公司 Movable cable of resistance to drag and scraping prevention and extrusion forming mould device thereof
CN103496141A (en) * 2013-09-27 2014-01-08 江苏亨通光电股份有限公司 Special-shaped self-supporting optical cable mould and manufacturing method thereof
CN104608357A (en) * 2014-12-30 2015-05-13 长飞光纤光缆股份有限公司 Mold for inflating, filling and forming of full-dry optical-cable loose tube
CN104875354A (en) * 2015-04-24 2015-09-02 重庆泰山电缆有限公司 High-voltage cable sheath extrusion technology, anti-sticking mold device and drying device
CN104875354B (en) * 2015-04-24 2017-12-08 重庆泰山电缆有限公司 Sheath of hv cable expressing technique, anti-glued die device and blow-dry device
CN108072948A (en) * 2017-12-29 2018-05-25 山东太平洋光纤光缆有限公司 A kind of butterfly leading in cable exempts from clear mold
CN108162353A (en) * 2018-01-26 2018-06-15 福建南平太阳电缆股份有限公司 Ultra-thin paper tinsel film ingress pipe
CN108162353B (en) * 2018-01-26 2023-08-04 福建南平太阳电缆股份有限公司 Ultrathin foil film ingress pipe
WO2019196408A1 (en) * 2018-04-08 2019-10-17 烽火通信科技股份有限公司 Forming device and forming process for optical cable sheath of embedded rigid reinforced element
CN109786043A (en) * 2018-12-12 2019-05-21 惠州市科鹏塑胶制品有限公司 A kind of 12 copper-clad production technology of nylon

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