The Supply Method of multifunctional mobile liquid natural gas and gas phase rock gas and device
The application is 200910038146.4 for application number, and the applying date is on March 24th, 2009, and denomination of invention is divided an application for " Supply Method and the device of a kind of portable liquid natural gas and gas phase rock gas ".
Technical field
The present invention relates to the technical field of liquid natural gas and gas phase natural gas supply.
Background technique
Rock gas (NG) is to come out the back also through gained after the necessary purified treatment from underground mining.Liquid natural gas (LNG) be by NG through further purifying, remove impurity and deep cooling to approximately after-162 ℃, make it to become a kind of material of liquid condition, be a kind of clear energy sources.NG and LNG can be used as the alternative energy source of fuel-engined vehicle as motor car engine fuel, and obviously, NG and the LNG after gasification can use for all types of user by pipeline, have remarkable economical and environment-friendly advantage.
In recent years, along with the fast development of LNG Liquefied natural gas industry, the LNGV (liquefied natural gas vehicle) industry had obtained significant progress in the world.At present, the whole world has more than 10000 LNG automobile moving.The country that use amount is maximum is the U.S., Canada, Japan and Russian, and the U.S. has 4000 LNG automobiles approximately, more than 60 LNG Vehicle Fueling Station.
China's LNG automobile industry is started in the beginning of this century.Beijing took the lead in developing the demonstration fleet that has 50 LNG bus in 2002, auxiliary construction domestic first seat coach LNG gas station---the LNG gas station in the Bai Miao bus terminus of Beijing.Thereafter in September, 2004,20 the LNG buses in Urumqi City, Xinjiang put into operation.In December, 2005,50 the LNG buses in Changsha, Hunan and 1 LNG filling station formally put into operation.Then self-dependent technical force of Guiyang City, Guizhou Province public transport company reequips the diesel oil bus, has had at present more than 600 of the LNG bus of repacking, and building simultaneously has 1 LNG filling station.
No matter be abroad or domestic, the LNG automotive industry all also is in an elementary developing period, and scale generally is not too big.Therefore, give LNG filling station quantity that the LNG automobile provides supply of fuel, layout etc., be difficult to adapt to the demand of LNG development of automobile inevitably.The filling website is few, it is that the ubiquitous problem of LNG automobile is promoted in various places that filling is inconvenient to, even the thing that the LNG automobile casts anchor because of running out of gas halfway also happens occasionally, and all makes troubles for LNG automobile operator and user, seriously restricts the development of LNG automobile industry.
And the construction of filling station is a challenge that relates to multiple factors such as planning, expropriation of land, declaration, design, construction, safety technique, operation management, can not solve the few and irrational problem of layout of filling website the short time, each area all is like this quickly.
So, how under filling site few (short time is difficult to solve), the irrational again current conditions of layout, adopt which kind of economical rationality mode and effective way? by which kind of technology and facility? the LNG automobile that better solution is cast anchor midway " emergent filling ", perhaps " the convenient filling " of partial L NG automobile, perhaps the problems such as " special services " of LNG automobile under the special status is all types of user " next to the shin " service is provided.
Simultaneously, expand, expand the purposes of filling apparatus as possible, realize the multiple function of a set of equipment, improve cost performance.Such as, (LNG bottle group user class is similar to LPG bottle group user for LNG bottle group fills liquid phase LNG.Be that a plurality of LNG bottles are joined together, concentrate the gasification back) to commercial user or residential quarters pipe network user air feed; Perhaps with after the LNG gasification that stores in the filling apparatus, be used for the emergent air feed of some areas gas distributing system, source of the gas replenishes peak regulation, local pipe networks ftercompction or the like." liquid phase filling ", " liquid phase fills " and " gas phase supply " are provided, and these several respects are technical problems to be solved by this invention.
Existing LNG automobile filling station as shown in Figure 1.Conventional LNG automobile dosing method mainly is to rely on to build at the fixed L NG in a certain location filling station.Typical LNG filling station process flow diagram is illustrated in fig. 1 shown below.
LNG filling station working principle is as follows:
The LNG filling station mainly is made up of from supercharging vaporizer 102, tank car pressurized machine 103, LNG liquid filler 106 etc. LNG storage tank 101, LNG immersed pump 105, storage tank, and the LNG vehicle alternative fuel can be provided.
Unload: LNG Liquefied natural gas tank car 104 is transported to the LNG filling station with LNG, utilizes the LNG gas phase supercharging of 103 pairs of tank cars 104 of tank car pressurized machine, LNG (liquid phase) is unloaded to the interior LNG low-temperature storage tank 101 in station store.
Filling: the LNG liquid in the storage tank 101 enters 106 meterings of LNG liquid filler after immersed pump 105 pressurizations, and by the vehicle-mounted bottle filling LNG of filling gun realization to LNG vehicle 107, the cryogenic gaseous rock gas is carried back LNG storage tank 101 by muffler in the vehicle-mounted bottle again.
Storage tank is from supercharging: when the LNG gaseous pressure is on the low side in the storage tank 101, improve storage tank self pressure by means of storage tank from supercharging vaporizer 102.
The pressure pipe net used for the user during the LNG gas that need diffuse was concentrated and entered.Filling station for no pipe network arrives adopts usually and installs the form that BOG reclaims compressor additional, will charge into the air cylinder group after the BOG gas pressurized and reclaims.
Summary of the invention
The object of the present invention is to provide a kind of applied widelyly, convenient supply liquid natural gas and provide the method for gas phase rock gas and the device of employing thereof to the natural gas tube network users to LNG automobile and LNG bottle group user.
In order to reach the foregoing invention purpose, the present invention has adopted following technological scheme: the feeding mechanism of a kind of portable liquid natural gas and gas phase rock gas, it is characterized in that: comprise that one has the housing and the mechanically moving thereof of bottom surface, be installed on one in the chamber that described housing surrounds and be used to provide the horizontally-mounted small-sized double-deck LNG list of liquid phase LNG to hold jar; One is used for conveying is changed into the submerged combustion vaporizer of gas phase LNG from the liquid phase LNG of immersed pump, is used for peak regulation and emergent air feed so that supply gas phase LNG to gas distributing system; One LNG liquid filler is used for being filled into LNG bottle group or annotating to the LNG automobile transporting from the liquid phase LNG of immersed pump; One air-bathing gasifier is used to regulate the saturation state of medium in the storage tank and is used to supply gas phase LNG and gives gas distributing system, and the while is as the supercharging vaporizer use of unloading of LNG tank car; One plunger pump, a LNG high pressure air-heating type gasifier and a CNG filling machine and pressure regulation and measuring apparatus; And the immersed pump in the independent vacuum chuck of being installed on that is used for pumping liquid phase LNG, control its lifting by an immersed pump elevator mechanism, be full of LNG liquid in the described vacuum jacket, immersed pump connects described double-deck LNG respectively by three withstand voltage low temperature resistant flexible pipes, and singly formula vaporizer and LNG liquid filler are so burnt in appearance jar, submergence; The bottom surface of described housing is provided with a mobile plate, and the described immersed pump of installing in the independent vacuum chuck is installed on mobile plate, and mobile plate can be reduced to below the housing bottom surface by the effect of described immersed pump elevator mechanism.
Preferably, described immersed pump elevator mechanism is a hydraulic elevating system.
Described LNG liquid filler is equipped with two filling guns, can be respectively fills the requirement of LNG to the automobile mounted bottle of LNG and LNG bottle group for adapting to same device, and the filling gun interface adopts universal coupling, and mates with automobile mounted storage tank of LNG and LNG bottle group.
The present invention adopts the feeding mechanism supply gas phase LNG of aforesaid portable liquid natural gas and gas phase rock gas to give gas distributing system, and the supply liquid phase LNG give LNG bottle group or LNG automobile.
Specifically, said method may further comprise the steps:
(1) described double-deck LNG enters the metering of LNG liquid filler after jar interior LNG pressurizes by immersed pump single the appearance, and fills LNG liquid to the vehicle-mounted bottle or the LNG bottle group of LNG automobile;
(2) LNG that described double-deck LNG is single in holding jar is by the air-bathing gasifier LNG that gasifies, and after the pressure regulation metering to natural gas tube network users air feed;
(3) the single jar interior LNG that holds of described double-deck LNG pressurizes the back by submerged combustion vaporizer gasification LNG, after pressure regulation is measured, to natural gas tube network users air feed by immersed pump;
(4) LNG that described double-deck LNG is single in holding jar is normal temperature CNG through plunger pump pressurization, the gasification of high pressure air temperature type vaporizer, and is the vehicle-mounted cylinder filling CNG of CNG fuel automobile through the CNG filling machine, or to the ftercompction of rock gas high pressure pipe network.
Beneficial effect of the present invention is: removable, Processes and apparatus is all highly integrated, flow process optimizes especially, simple and direct, two functions of LNG filling and LNG gasification are finished by an integrated sled, function is many, and purposes is wide, compact structure, conveniently moving is quick, plays LNG filling station and LNG vaporizing station simultaneously.Can accomplish:
A) for needing to replenish the timely fueling of LNG gas car of LNG fuel in the way.
When b) night or bus are idle, be LNG bus fueling in the bus station field, save and build the filling station link, save the car owner and wait in line, serve as interim filling station role at filling station.Save the zero load of LNG automobile and go the filling of LNG filling station, fuel saving consumption.
C), save LNG bottle group freight for LNG bottle group user provides LNG to fill to the doorstep.LNG bottle group user refers to and relies on LNG bottle group to concentrate the gasification back to supply community user or small-sized industry and commerce user in the line transportation mode.Such as temporary transient away from the residential quarter user of extensive network, little industrial user, commercial user, Gongjian user, arcola user etc.Play mobile filling station effect, make things convenient for the user.
D) serve as the vaporizing station role of flowing, for new ventilation sub-district pipe network, regional area pipe network provide emergent air feed service in particular cases.Do not catch up with such as original source of the gas supply, need interim source of the gas to replenish.
E) peak regulating function.Use the gas peak the pipe network user, provide to pipe network as the peak regulation means and replenish some special location of source of the gas supply, particularly pipe network, the supply gas pressure deficiency, apparatus of the present invention can be shifted to this location fast, and the LNG fast lifting pipeline pressure after the gasification is provided.
F) vaporizer: integrate three kinds of functions, reduce investment outlay, minimizing takes up room.
G) for automobile mounted bottle of LNG and LNG bottle group, the filling gun interface is general.
H) be provided with lowering or hoisting gear.By lift drive mechanism, the immersed pump in the vacuum jacket, 3 withstand voltage low temperature resistant connection flexible pipes can be according to the needs oscilaltion.Making immersed pump when work satisfy the minimum pressure head that just entering the mouth only is the requirement of 1.8m, satisfies the purpose that convenient transportation, volume reduce simultaneously.
I) the quick gasification function of LNG.High pressure, sub-high pressure, middle pressure, the low-pressure vapor phase rock gas of adjustable in pressure are provided for the gas distributing system in arbitrary zone, the emergent air feed that is used for some areas pipe network, source of the gas replenishes peak regulation, local pipe networks ftercompction and the normal air feed of individual cell user, new user's air feed service in early stage etc.
J) substitute immersed pump, the alternative submerged combustion vaporizer of LNG high pressure air-heating type gasifier with LNG liquid phase plunger pump, the CNG filling machine substitutes the LNG liquid filler, and this device also can be realized compressed natural gas (CNG) automobile is filled the CNG of high pressure and is the ftercompction of high-pressure natural gas pipe network.
The good service of " next to the shin " and " on the spot " k) is provided.
Therefore, technological process of the present invention is greatly optimized, and flow process is short, and Processes and apparatus is all highly integrated, and the function of realization is many, and device and Utilization ratio height substantially all are one-object-many-purposes, cost performance height, safety reliability height.
Description of drawings
Fig. 1 is existing LNG gas car filling station process flow diagram.
Fig. 2 is a process flow diagram of the present invention.
Fig. 3 immersed pump working state schematic representation.
Embodiment
The composition of portable gas phase LNG/ liquid phase LNG feeding mechanism
As shown in Figure 2, portable liquid phase LNG/ gas phase LNG feeding mechanism comprises housing 200, is mounted with devices such as small-sized LNG refrigerated storage tank 201, air-bathing gasifier 202, submerged combustion vaporizer 203, LNG liquid filler 206, gas phase LNG pressure governor and measuring instrument 204 in the housing.Device also is provided with mechanically moving, installs outside housing 200.This device also can utilize submerged combustion vaporizer 203 or air-bathing gasifier 202 production gas phase natural gas supply pipe network users simultaneously except that providing liquid phase LNG to fill the liquid phase LNG as the LNG automotive fuel with for LNG bottle group user.Two types vaporizer respectively has characteristics, is adapted to different operating modes: the characteristics that the submerged combustion vaporizer has fast, amount of vaporization is big, but need gas-firing so that thermal source to be provided; And the characteristics of air-bathing gasifier are without consumes energy, but amount of vaporization is little, and gasification rate is slow.Complete equipment all is integrated in the housing 200, by means of the movement equipment of self configuration, can fast moving to required place, " liquid phase filling ", " liquid phase fills " and services such as " gas phase supplies " are provided.
The also supporting immersed pump elevator mechanism that is provided with of immersed pump 205 of the present invention is provided with a mobile plate 2051 in housing 200 bottom surfaces, and immersed pump is fixed on the mobile plate 2051, and mobile plate 2051 can be reduced to below housing 200 bottom surfaces by the effect of immersed pump elevator mechanism.Elevator mechanism is realized oscilaltion, as Fig. 3, when elevator mechanism is in high-order A (being in same supporting plane with miscellaneous equipment, i.e. the housing bottom plane), is off working state; When lowering or hoisting gear is in low level B, be working state.Elevator mechanism can adopt the hydraulic pressure form, can adopt manually-operable form or automatic operation format, does not limit at this.3 withstand voltage low temperature resistant metallic hoses that are connected on the immersed pump 205 can move freely in company with it.
Also be installed on plunger pump 207, LNG high pressure air-heating type gasifier 208 and CNG filling machine 209 in the housing 200, be CNG fuel automobile 214 vehicle-mounted cylinder filling gas phase rock gases.
Plant model selection of the present invention is as follows:
1) the LNG low-temperature storage tank 201: double-deck single jar, horizontal installation, volume 5m of holding
3, maximum LNG reserves are 2100kg, maximum service pressure 1.0MPa.
2) immersed pump 205 and lowering or hoisting gear thereof: the immersed pump model is TC-20, flow 200L/min, variable-frequency motor power≤11KW, immersed pump be installed in one can the independently vacuum jacket 2052 of lifting in.By lift driving mechanism, vacuum jacket can oscilaltion together with the immersed pump in it.When making device in running order, lift drive mechanism descends immersed pump 205 together with 2052,3 withstand voltage low temperature resistant connection flexible pipes 2053 of vacuum jacket, break away from the housing bottom plane.Purpose is to strengthen liquid levels and immersed pump liquid entering hole height difference in the LNG storage tank.Because, immersed pump has minimum net pressure head requirement, the minimum that the is allowed pressure head that just entering the mouth only is about 1.8m, must guarantee that its inlet pressure must not be less than the requirement (the clean positive pressure head of import is meant the difference of the saturated vapor pressure of liquid actual pressure and liquid) of minimum pressure head (NPSH) that just entering the mouth only during immersed pump work.Therefore, must guarantee that liquid level is higher than immersed pump liquid entering hole 1.2m in the storage tank, otherwise can't satisfy the clean pressure head that just entering the mouth of immersed pump minimum is the job requirement of 1.8m, causes LNG normally not flow out, the plunger pump cisco unity malfunction, waste is jar appearance effectively.
During off working state, lift drive mechanism rises to housing 200 bottom plane position A with immersed pump 205, makes things convenient for housing 200 to move transportation.
Immersed pump 205 pump housings directly are immersed in the LNG liquid, the design pressure of vacuum jacket is 1.6MPa, both can provide LNG liquid, also can be used as the storage tank fluid infusion that the pump of unloading is apparatus of the present invention (obtaining LNG) from other LNG storage device for LNG liquid filler 206 and submerged combustion vaporizer 203.
3) the LNG liquid filler 206: model JYS-30B, rated flow 30kg/min, maximum service pressure 1.6MPa, two filling guns.For automobile mounted storage tank of LNG and LNG bottle group, the filling gun interface is general.
4) air-bathing gasifier 202: adopt the nature gasification mode, model is VZLNG-200/20-W, vaporization ability 200Nm
3/ h, horizontal type structure is installed.Integrate medium adjusting, pipe network air feed and tank car and unload, one-object-many-purposes is to reduce investment outlay and to dwindle the prying body space.Equipment has following 3 functions:
1. regulate the saturation state of medium in the storage tank 201.Promptly when the vehicle motor that with LNG is fuel needs the LNG of specific saturation state, can adjust the saturation state parameter of LNG in the storage tank by this equipment;
2. during running on the lower load, the LNG that is used for gasifying uses during for pressure pipe network users low-load, need not open immersed pump, to save the power consumption of pump;
3. the supercharging vaporizer of unloading that can be used as the LNG tank car uses.Promptly when LNG transport vehicle 215 is not joined from the supercharging vaporizer, utilize this equipment to realize that supercharging is unloaded to tank car.
5) the submerged combustion vaporizer 203: adopt the forced gasification mode, by burning gas phase LNG supplied heat source, be used for case of emergency under or the occasion of other needs LNG that gasifies fast uses for regional pipe network user, reach quick, the purpose of amount of vaporization greatly.Select Japanese imported product for use, vaporization ability 5000m
3/ h (gas phase), 35 ℃ of vaporizer hot water temperatures, 5-10 ℃ of gas phase gas outlet temperature, smog discharge temperature is 40 ℃, plant bulk is little, gas pressure after the gasification is adjustable in 0.05~0.4MPa scope, and self gas consumption is 1.2%, is delivered to pipe network after the natural gas via pressure regulation metering after the gasification.
6) pressure regulation and measuring apparatus 204: adopt self-powering type pressure governor and ultrasonic flowmeter, realize pressure regulation and metering to gas phase LNG, scope can be pressed.
7) safe bleeding device: when the LNG storage tank causes pressure constantly to be elevated to exceeding storage tank safety valve setting force value because of evaporation, the Safety relief valve of configuration will be opened the emptying pressure release automatically.
Apparatus of the present invention process flow diagram is illustrated in fig. 2 shown below.
LNG in the LNG low-temperature storage tank 201 enters in the storage tank 201 by air-bathing gasifier 202 gasifications, keeps a jar internal pressure to maintain about 0.6MPa.When needing the liquid LNG of supply, LNG enters 206 meterings of LNG liquid filler after by immersed pump 205 pressurizations, fills LNG liquid by means of the LNG filling gun to the vehicle-mounted bottle or the LNG bottle group 212 of LNG automobile 213; When needing supply gas phase LNG: running on the lower load, by air-bathing gasifier 202 gasification LNG, after the pressure regulation metering, to gas distributing system 211 user's air feed; The high load operating mode is then by submerged combustion vaporizer gasification LNG, after the pressure regulation metering, to gas distributing system 211 user's air feed.System is provided with safe bleeding device, adopts explosion-proof design, and explosive-proof grade is dIIBT4.
If will realize, then increase equipment such as plunger pump 207, the empty warm vapour vaporizer 208 of high pressure and CNG filling machine 209 to the CNG refueling or to the ftercompction of rock gas high pressure pipe network.The liquid phase LNG that goes out storage tank is pressurized to 25.0MPa through plunger pump 207, is normal temperature CNG by empty warm vaporizer 208 gasifications of high pressure again, for CNG fuel automobile 214 vehicle-mounted cylinder filling CNG or to the ftercompction of rock gas high pressure pipe network.
Specific operation process is as follows
1) LNG storage tank 201 is from pressure regulation
When storage tank 201 pressure were lower than 0.4MPa, control system will stop when making it rise to 0.6MPa by 202 pairs of automatic superchargings of storage tank of air-bathing gasifier, makes the LNG medium be in saturation state, realized adjusting automatically.
2) LNG filling supply
Immersed pump 205 descends by elevator mechanism, places working state position B.After each relevant device precooling work is finished, the filling gun of LNG liquid filler 206 with after vehicle-mounted bottle 213 or LNG bottle group 212 are connected, is started immersed pump 205, liquid filler 206 be vehicle-mounted bottle or LNG bottle group injection LNG.Fill it up with back liquid filler 206 with autostop, disconnection liquid feeding rifle is connected with vehicle-mounted storage tank or LNG bottle group, and the rifle head is inserted the liquid filler gun platform, and liquid feeding finishes.
3) LNG gasification supply
Immersed pump 205 descends by elevator mechanism, places working state position B, and each relevant device carries out necessary precooling flow process.
Running on the lower load: LNG liquid in the storage tank, enter air-bathing gasifier 202 and air heat exchange gasification by means of storage tank self pressure, use for the user through entering gas distributing system 211 after the 204 pressure regulation metering.Regulator can need according to subsequent user, the LNG pressure after the gasification is adjusted, to meet consumers' demand.
The high load operating mode: LNG liquid in the storage tank, enter submerged combustion vaporizer 203 by means of immersed pump 205 pressurizations and be heated gasification, use for the user through entering gas distributing system 211 after the 204 pressure regulation metering.Regulator can need according to subsequent user, the LNG pressure after the gasification is adjusted, to meet consumers' demand.
4) to the fluid injection of LNG storage tank
Utilize air-bathing gasifier 202 outlet LNG (gas phase) pressure of apparatus of the present invention, can realize that LNG transportation tank car 215 storage tanks are carried out supercharging unloads, its liquid LNG is injected in this device storage tank 201, realize the fluid infusion function.Also can realize the fluid infusion of this device storage tank by immersed pump 205.
5) CNG refueling
Utilize plunger pump 207, the empty warm vapour vaporizer 208 of high pressure and CNG filling machine 209 equipment, be the gas phase rock gas of CNG fuel automobile 214 vehicle-mounted cylinder filling 25.0MPa, also can be used for to 216 ftercompctions of high-pressure natural gas pipe network.
Specific embodiment
A kind of removable, the process flow diagram that liquid phase LNG and gas phase LNG supply can be provided simultaneously that Shenzhen company uses the present invention's design as shown in Figure 2.
The system that is integrated in the shell mainly is made up of LNG low-temperature storage tank 201, air-bathing gasifier 202, submerged combustion vaporizer 203, LNG gas selling machine, rock gas pressure governor and measuring instrument etc.This system possesses small-sized LNG filling station and LNG vaporizing station function simultaneously, but and fast moving.Prying body is of a size of 8000 * 2000 * 5000mm, is drawn by the diesel car headstock.
Each Equipment model specification and important technological parameters are as follows in the shell:
A) LNG Cryo Heat Insulation storage tank 201: volume 5m
3, maximum LNG reserves are 2100kg, maximum service pressure 1.0MPa.
B) immersed pump 205: model is TC-20, flow 200L/min.
C) liquid filler 206: model JYS-30B, and rated flow 30kg/min, maximum service pressure 1.6MPa, two filling guns, the filling gun interface is all general for automobile mounted storage tank of LNG and LNG bottle group.
D) vaporizer 203: the air-bathing gasifier vaporization ability is 200Nm
3/ h; Submerged combustion vaporizer vaporization ability is 5000m
3/ h.
E) pressure regulation and measuring apparatus 204: the pressure governor inlet pressure is 0.4~1.6MPa; Outlet pressure is 0.05~0.4MPa; The flowmeter detection range is 100~6000Nm
3/ h.
F) Safety relief valve: the safe opening pressure of setting is 1.08MPa.
Basic operation:
(1) LNG storage tank pressure regulation: rely on 202 pairs of storage tanks of air-bathing gasifier 201 to carry out automatic supercharging, it is remained on about 0.6MPa.
(2) LNG filling: 2 filling guns by liquid filler 206 inject LNG to vehicle-mounted storage tank or LNG bottle group.The LNG that this device once stores can satisfy the adding amount of 20 LNG buses, or the filling weight of nearly 30 bottles of LNG bottle groups.
(3) LNG gasification: air-bathing gasifier 202 supplys are 200Nm
3About/h, be suitable for supplying gas phase LNG peak period with gas to local pipe networks is non-; The Maximum Supply Quantity of submerged combustion vaporizer can reach 5000Nm
3More than/the h, can satisfy the sub-district pipe network demand of 3000 family resident's scales.The LNG that this device once stores can use more than 1 day for the sub-district pipe network of 3000 family resident's scales.