Background technology:
In recent years along with China's rapid economic development; The also fast development of automobile and construction industry; Yet the obnoxious flavour of heavy industry discharging makes depletion of the ozone layer serious day by day, and ultraviolet radiation intensity increases, and the luxurious decoration in automobile and the buildings is on the rise by the destruction of uviolizing.In summer, automobile and buildings etc. receives that sunshine is near infrared to be influenced, and temperature is higher, has increased air conditioner load greatly, has consumed a large amount of energy.Some special laboratory apparatuss need be in low ultraviolet ray and infrared ray radiation, and the environment of high visible is work down, therefore studies a kind of prevent effectively ultraviolet ray and ultrared seeing through, and the glass that increases visible light transmissive becomes a big research direction of glass art.
Several kinds of antiultraviolets and ultrared glass have been developed in the glass art; For example, Nippon Sheet Glass Co Ltd is in Chinese patents: CN 1336904A, a kind of infrared and ultraviolet radiation absorbing glass with green tone; More concretely; It has high-transmission rate and bluish-green tone, and this glass contains the following composition that calculates with weight %: sodium calcium-silicon-dioxide alkali glass and some coloring ingredients; Coloring components comprises with Fe
2O
3Meter 0.40% is to the total ferric oxide (T-Fe that is lower than 0.58%
2O
3), 0.05% to the CeO below 0.5%
2, 0 to 0.5% TiO
2Reach 0.0001% to 0.002%CoO, wherein 20% to the T-Fe that is lower than 30%
2O
3Be with Fe
2O
3The FeO of meter.
Nippon Sheet Glass Co Ltd is in Chinese patents: CN 1167093A, disclosing a kind of is the ultraviolet ray and the infrared absorbing glass of green that is used for the window of automobile or buildings.This glass comprises in weight %: 65-80% SiO
2, 0-5%Al
2O
3, 0-10%MgO, 5-15%CaO, 10-18%Na
2O, 0-5%K
2O, 5-15%MgO+CaO, 10-20%Na
2O+K
2O, 0-5%B
2O
3The dyeing component contains 0.40-0.70 with Fe
2O
3Count total red stone (T-Fe
2O
3), 1.4-1.7%CeO
2And 0-0.5%TiO
2, 27-40% weight wherein with Fe
2O
3The T-Fe of meter
2O
3Be FeO.
The patent of Shanghai Yaohua Pilkington Glass Co., Ltd's application: CN 1451621A; A kind of strong absorption ultraviolet and infrared green glass are provided; It is in common sodium calcium silicon sheet glass composition, to add tinting material, and the proportioning of tinting material is: total iron content (Fe in the tinting material
2O
3) between 0.5~0.9%, the ferrous (Fe in wherein total iron
2+) content is 18~28%, TiO
2Content be 0.2~0.7%, CeO
2Content be 0.05~0.15%.The color of this glass is a deep green, and its advantage is, ultraviolet ray transmissivity is no more than 17%, and the infrared rays transmitance is no more than 28%, and visible light transmissivity is more than 70%.
U.S. PPG company is in Chinese patents: CN 1165788A, a kind of green glass is provided, and its adopts iron, cerium, chromium and the optional titanium of the soda lime glass base composition of standard as infrared rays and ultraviolet radiation absorbing material and tinting material.This green glass contains the total iron of 0.50-1.0% weight, about 0.35-0.65% weight Fe
2O
3, about 0.8-1.5% weight CeO
2, and about 20-150PPMCr
2O
3Said composition has light transmission (LTA) at least about 65%, be no more than total solar ultraviolet perviousness (TSUV) of 38%, be no more than total solar infrared perviousness (TSIR) of about 35%.Glass of the present invention has the green of predominant wavelength in the 500-550 nanometer range, and its purity of color is no more than about 5%.
PPG company is in ZL 97104961.0 patents of China's application; Related to a kind of " infrared and ultravillet radiation absorbing green glass composition ", its adopts the Sodelimesilica Glass base composition of standard and as iron, cerium, chromium and optional titanium infrared and uv-absorbing substance and tinting material.This glass has the light transmission (LAT) at least about 65%, is no more than total solar ultraviolet perviousness (TSUV) of about 38%.
More than a large amount of red stone, cerium oxide and the titanium oxide of the most utilization adding of invention waits and reaches painted and absorption ultraviolet and infrared effect; Find in the experiment; Cerium oxide and titanium oxide have the certain absorption effect to ultraviolet ray; But near infrared ray is not had sorption basically, and that infrared rays is played sorption is Fe
2+, but the iron major part is with Fe in glass
3+Exist, expect Fe
2+Just must add the high temperature reduction agent, however the Fe of iron in glass
2+And Fe
3+The capital makes glass coloring, and the transmitance of glass is descended.
Summary of the invention:
The object of the present invention is to provide a kind of higher visible light transmissivity ability that has, can absorb ultraviolet ray and ultrared high permeability energy-saving environment-friendly glass consumingly.
Technical solution:
The present invention as the basis, adds Fe with the composition of common sodium calcium silicon float glass again in the batching
2O
3, SnCl
2, Ce
2(CO
3)
3, Nd
2(CO
3)
3, simple substance Se, each set of dispense is than percentage meter by weight:
Silicon oxide sio
2: 64~85%
Sodium oxide Na
2O:6~14%
Quicklime CaO:4~12%
Natural manganese dioxide MgO:2~7%
Aluminium oxide Al
2O
3: 0~3%
Red stone Fe
2O
3: 0.1~0.2%
Tin protochloride SnCl
2: 0.2~0.4%
Cerous carbonate Ce
2(CO
3)
3: 0.05~0.08%
Neodymium carbonate Nd
2(CO
3)
3: 0.03~0.05%
Simple substance selenium Se:0.02~0.04%
This kind 4mm heavy sheet glass has visible light transmissivity at 380~780nm wavelength greater than 89%, at the ultraviolet ray transmissivity of 280~380nm wavelength less than 25%, in the near infrared transmitance of 780~2500nm wavelength less than 60%.
Another embodiment of the present invention: the energy-saving environment-friendly glass of high permeability adds Fe in common sodium calcium silicon float glass
2O
3, SnCl
2, Ce
2(CO
3)
3, Nd
2(CO
3)
3, simple substance Se, each set of dispense is than percentage meter by weight:
Silicon oxide sio
2: 64~85%
Sodium oxide Na
2O:6~14%
Quicklime CaO:4~12%
Natural manganese dioxide MgO:2~7%
Aluminium oxide Al
2O
3: 0~3%
Red stone Fe
2O
3: 0.2~0.4%
Tin protochloride SnCl
2: 0.4~0.7%
Cerous carbonate Ce
2(CO
3)
3: 0.08~0.1%
Neodymium carbonate Nd
2(CO
3)
3: 0.05~0.07%
Simple substance selenium Se:0.04~0.06%
This kind 4mm heavy sheet glass has visible light transmissivity at 380~780nm wavelength greater than 88%, at the ultraviolet ray transmissivity of 280~380nm wavelength less than 12%, in the near infrared transmitance of 780~2500nm wavelength less than 45%.
The third embodiment of the present invention: the energy-saving environment-friendly glass of high permeability is in common sodium calcium silicon float glass, to add Fe
2O
3, SnCl
2, Ce
2(CO
3)
3, Nd
2(CO
3)
3, simple substance Se, each set of dispense is than percentage meter by weight:
Silicon oxide sio
2: 64~85%
Sodium oxide Na
2O:6~14%
Quicklime CaO:4~12%
Natural manganese dioxide MgO:2~7%
Aluminium oxide Al
2O
3: 0~3%
Red stone Fe
2O
3: 0.4~0.6%
Tin protochloride SnCl
2: 0.6~0.8%
Cerous carbonate Ce
2(CO
3)
3: 0.1~0.12%
Neodymium carbonate Nd
2(CO
3)
3: 0.07~0.1%
Simple substance selenium Se:0.06~0.09%
This kind 4mm heavy sheet glass has visible light transmissivity at 380~780nm wavelength greater than 88%, at the ultraviolet ray transmissivity of 280~380nm wavelength less than 8%, in the near infrared transmitance of 780~2500nm wavelength less than 18%.
The 4th kind of embodiment of the present invention: the energy-saving environment-friendly glass of high permeability adds Fe in common sodium calcium silicon float glass
2O
3, SnCl
2, Ce
2(CO
3)
3, Nd
2(CO
3)
3, simple substance Se, each set of dispense is than percentage meter by weight:
Silicon oxide sio
2: 64~85%
Sodium oxide Na
2O:6~14%
Quicklime CaO:4~12%
Natural manganese dioxide MgO:2~7%
Aluminium oxide Al
2O
3: 0~3%
Red stone Fe
2O
3: 0.6~0.8%
Tin protochloride SnCl
2: 0.8~1%
Cerous carbonate Ce
2(CO
3)
3: 0.12~0.15%
Neodymium carbonate Nd
2(CO
3)
3: 0.1~0.14%
Simple substance selenium Se:0.09~0.12%
This kind 4mm heavy sheet glass has visible light transmissivity at 380~780nm wavelength greater than 88%, at the ultraviolet ray transmissivity of 280~380nm wavelength less than 4%, in the near infrared transmitance of 780~2500nm wavelength less than 15%.
Explanation reason that the composition of the energy-saving environment-friendly glass of high permeability is limited below, below all percentage number averages be weight percentage.
SiO
2Be the staple that constitutes the glass skeleton, can reduce the thermal expansivity of glass, improve thermostability, chemicalstability, softening temperature, thermotolerance, hardness, physical strength and the viscosity etc. of glass.Content is low excessively, and the various performances of glass can descend, too high levels, and raw material is difficult to fusing.
Na
2O is the outer oxide body of glass network, can reduce the viscosity of glass, makes glass be easy to fusion; Be the good solubility promoter of glass, but it can increase the thermal expansivity of glass simultaneously, reduce thermostability, chemicalstability and the physical strength of glass; So can not introduce too much; Generally be no more than 18%, introduce very fewly, the fusing effect of glass is just poor.
CaO is the outer oxide body of glass network, and the main effect in glass is a stablizer, promptly increases the chemicalstability and the physical strength of glass, but content increases the crystallization tendency of glass, and be prone to make the glass embrittlement when higher, generally is no more than 12.5%.
Red stone is a kind of impurity that contains in the sandstone, and its existence form has FeO and Fe
2O
3Two kinds, FeO can make glass be dark green, Fe
2O
3Can make glass be yellow-green colour, the tinting strength of low price iron is approximately 10 times of high price iron tinting strength.No matter be the transparency that high price iron or low price iron all can reduce glass,, influence the quality of glass so the iron-holder increase can reduce transparency and glossiness in the glass.Fe
2+And Fe
3+Ultraviolet ray all there is the intense absorption effect, but Fe
2+Infrared rays had intense absorption effect, Fe
3+Infrared rays there is not sorption basically.
Tin protochloride is colourless or white oblique system crystallization.Specific density 2.710.37.7 ℃ of fusing points.Under fusing point, be decomposed into hydrochloric acid and subsalt.In air, be oxidized to insoluble oxychloride gradually.Or a kind of reductive agent can be with most Fe in the glass
2O
3Be reduced to FeO fully, but cost is higher.
Ce
2(CO
3)
3At high temperature can be decomposed into CeO
2, CeO in glass
2Can play the absorption action of ultraviolet ray, select Ce (CO among the present invention for use
3)
2And directly do not select CeO for use
2, be because Ce
2(CO
3)
3Pyrolytic decomposition discharges CO
2Gas can quicken the effusion of bubble in the glass, has substituted the part saltcake, has reduced environmental pollution.
CeO
2At high temperature can also continue to decompose, chemical formula is following:
CeO
2In pyroreaction, make oxygenant, promptly can reducing iron oxides weaken the tinting strength of iron, can play clarification again and absorb ultraviolet function.But CeO
2Content can not be too high, and the too high high price iron level that makes easily increases, and makes glass show faint yellow.
Nd
2(CO
3)
3At high temperature can decomposite Nd
2O
3, discharge CO simultaneously
2Gas has quickened the clarifying process of glass metal, Nd
2O
3Can glass into lavender, can neutralize strong absorption 568~590nm sodium yellow part, Nd simultaneously with the pale bluish green of iron
2O
3Ultraviolet ray there is the certain absorption effect.
Simple substance selenium can be present in the glass under neutrallty condition, produces lilac red, with CeO
2Mix and use, it can change selenoliteization into colourless selenate in the glass smelting process, and under reducing atmosphere, colourless selenate is decomposed to form purple simple substance selenium, makes glass purple, just in time with Fe
2+Dark green complementation.
The energy-saving environment-friendly glass of high permeability of the present invention has higher visible light transmissivity; Can absorb ultraviolet ray and infrared rays consumingly; And can directly on the basis of common float glass batch materials, carry out the composition design; And can realize suitability for industrialized production, the lower and economic environmental protection of cost is the optimal selection of protective glass such as automobile, building, spectacle glass and laboratory apparatus.
Embodiment
The present invention will be described in more detail through following instance, but the present invention is not subject to following examples.
All use the base furnish of common float glass in following examples, each component content such as table 1:
Table 1 embodiment base furnish component list/% (by weight percentage)
Basic ingredient through sandstone, rhombspar, Wingdale, soda ash and saltcake introducing glass adds the Fe that requires
2O
3, SnCl
2, Ce
2(CO
3)
3, Nd
2(CO
3)
3, simple substance Se, see table 1.With the admixtion thorough mixing, total mass is 100g altogether, puts into corundum crucible.Put on the platform of glass melter, be cast to the glass metal of fusing on the steel plate that scribbles zirconium powder after 5 hours after, put in 550 ℃ the holding furnace and anneal.The thickness of sample of making is about 6mm, and thickness is 4mm after the corase grind polishing.
The thick glass of 4mm that every polishing is good is measured visible light transmissivity, ultraviolet ray transmissivity and near infrared ray transmitance with BTF-1 visible light transmissivity tester, TV-1901I twin-beam ultra-violet and visible spectrophotometer and Fourier's near infrared ray transmission measurement appearance, sees table 2.
The test result of table 2 embodiment glass
Can find out that through last table thickness of the present invention is that the glass of 4mm has 380~780nm wavelength greater than 89% visible light transmissivity; At the ultraviolet ray transmissivity of 280~380nm wavelength less than 25%, preferably at the ultraviolet ray transmissivity of 280~380nm wavelength less than 4%; In the near infrared transmitance of 780~2500nm wavelength less than 60%, preferably can be less than 15%, effect is very desirable.
Industrial applicibility:
As above describe in detail; The glass that the present invention produces has high visible light transmissivity and intensive ultraviolet, infra-red absorption rate; And do not change the production technique of float glass; Directly add the additive that requires and can realize large-scale commercial prodn, can be applied in widely automobile and building window with and field such as spectacle glass.