CN1020889C - Method for making low-expansion nucleated glass using low-grade kaolin as main raw material - Google Patents

Method for making low-expansion nucleated glass using low-grade kaolin as main raw material Download PDF

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CN1020889C
CN1020889C CN 90107409 CN90107409A CN1020889C CN 1020889 C CN1020889 C CN 1020889C CN 90107409 CN90107409 CN 90107409 CN 90107409 A CN90107409 A CN 90107409A CN 1020889 C CN1020889 C CN 1020889C
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CN1049836A (en
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王民权
李道平
樊先平
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

The present invention discloses low-expansion glass ceramic with lower grade kaoline as main material. The glass ceramic comprises the ingredients of the following proportion: 75 to 80 wt% of third class kaoline of Songyang in Zhejiang, 3 to 6 wt% of magnesite, 2 to 6 wt% of limestone, 0 to 5 wt% of quartz sand, 7 to 10 wt% of industrial lithium carbonate, 4 to 7 wt% of zinc oxide, 0.2 to 1.2 wt% of sodium fluorosilicate and 3 to 6 wt% of the total amount of titanium oxide and zirconium dioxide; otherwise, 65 to 71 wt% of third class kaoline of Songyang in Zhejiang, 10 to 20 wt% of magnesite, 2 to 6 wt% of limestone, 0 to 5 wt% of quartz sand, 7 to 10 wt% of industrial lithium carbonate, 1 to 3 wt% of zinc oxide, 0 to 0.5 wt% of sodium fluorosilicate and 3 to 6 wt% of the total amount of titanium oxide and zirconium dioxide. By adopting the glass ceramic of the present invention, glass melting temperature can be lowered, with energy saved; the lower grade kaoline with sufficient sources and low price can be used as the main material for reducing the cost.

Description

Method for making low-expansion nucleated glass using low-grade Kaolin as main raw material
The present invention relates to the manufacture method of low-expansion glass-ceramic, especially relating to low-grade kaolin is the low-expansion glass-ceramic manufacture method of main raw material, and the low-expansion glass-ceramic thermal expansivity of being produced is low, and resistance to sudden heating is strong, the physical strength height.
Low-expansion glass-ceramic adopts Li usually 2O-Al 2O 3-SiO 2Or MgO-Al 2O 3-SiO 2System forms.1959 and nineteen sixty, U.S. Stookey S.D. has successively invented this two kinds of glass.Wherein, Li 2O-Al 2O 3-SiO 2System forms (wt%): Li 2O2-15, Al 2O 312-36, SiO 253-75, TiO 23-7, (Australia Patent NO.46230); Principal crystalline phase after the crystallization is: beta-eucryptite (Li 2OAl 2O 32SiO 2) or β-triphane (Li 2OAl 2O 34SiO 2).Admixtion is founded in about 1600 ℃ melting furnaces, mold temperature 1300-1500 ℃, handles through 700 ℃-800 ℃ or 1000-1100 ℃ of crystallization after the cooling again.MgO-Al 2O 3-SiO 2System forms (wt%): MgO8-32, Al 2O 39-35, SiO 240-70, TiO 27-15.Principal crystalline phase is violet cyanines stone (2MgO2Al 2O 35SiO 2), its glass melting temperature is higher than 1600 ℃, about 1200 ℃ of crystallization temperature.℃。Though these two kinds of low-expansion glass-ceramic can obtain low bulk, heat shock resistance and higher mechanical strength, and existing commodity, as the Prolyceram of the U.S., the ネ オ セ Off system-15 of Japan etc.But its common main drawback is, glass smelting temperature too high (〉=1600 ℃), energy consumption height and because of high temperature melting has aggravated the erosion of kiln refractory materials greatly, thus influenced kiln work-ing life and glass quality.Secondly, they all adopt purifying worker raw material, cost an arm and a leg.Simultaneously, the mold temperature of glass is narrow enclose narrow, thereby technological operation poor-performing, to forming and technology controlling and process requires harshness, otherwise, or devitrification in moulding process easily, or cause crystallization slow, heat treatment cycle lengthening etc.This is to have limited this class to have three main technique technical problems of the low-expansion glass-ceramic widespread use of excellent technical feature.
It is main raw material with the natural kaolin mineral that the object of the invention provides a kind of, and glass melting temperature is low, better technological operation performance is arranged, the manufacture method of low-expansion glass-ceramic with low cost
High grade kaolinite is a kind of clay mineral that important economic worth is arranged.At present, during world's kaolin industry utilized, about 80% was used for paper industry; 15% is used for ceramic industry; 5% is used for other department.There is abundant kaolin resource and widely distributed in China, and Jiangsu, Zhejiang, Fujian, Guangdong and Sichuan, Hunan etc. are economized outstanding many.But because during above-mentioned major industry uses, to kaolin grade and purity requirement height, paper industry more so, its Al 2O 3Content requirement generally needs through ore dressing, purifies and can meet the demands greater than 35%.Therefore, among the overwhelming majority, low-grade mineral or purification mine tailing, its Al 2O 3Content is lower than 25%, and except that part is made for the conventional ceramic raw material, directly industrial utilization and economic worth are low, demand urgently effectively fully utilizing and deep processing development.
The present invention is that the low-grade kaolin mineral of employing is a main raw material.Its chemical constitution (wt%) is: SiO 265-70, Al 2O 322-25, (Fe 2O 3+ TiO 2) 0.3-0.5, (K 2O+Na 2O+CaO+MgO)<1.0, burning decrement 6-9.In general kaolin ore, this grade grade often accounts for significant proportion.As Songyang, Zhejiang kaolin, the average composition (wt%) of its three grades of soil is as follows: SiO 268.30, Al 2O 323.51, (Fl 2O 3+ TiO 2) 0.4, burning decrement 7.2.
The appropriate design glass ingredient, make it and directly to quote, low-grade kaolin (introducing amount 60-80%) also substitutes with a small amount of magnesite, Wingdale etc. and to produce corresponding purified feed stock that institute requires use at present both at home and abroad as main raw material, can need not or seldom quote quartz sand fully.Can effectively reduce glass glass melting temperature, improve technological operation performance, with low cost, also be simultaneously the adding increment deeply and effectively utilize of low-grade kaolin mineral to open up new approach.
Low-expansion glass-ceramic provided by the invention comprises two kinds: i.e. (I), and with beta-eucryptite (Li 2OAl 2O 32SiO 2) and β-triphane (Li 2OAl 2O 34SiO 2) be principal crystalline phase; (II) is with β-triphane and μ-violet cyanines stone (2MgO2Al 2O 35SiO 2) be low bulk, the high strength micro-crystalline glass of principal crystalline phase.
(weight %) formed in the batching expressivity of glass (I): the three grades of kaolin 75-80 in Songyang, magnesite 3-6, Wingdale 2-6, quartz sand 0-5, industrial lithium carbonate 7-10, zinc oxide 4-7, Sodium Silicofluoride 0.2-1.2, titanium oxide and zirconium white total amount 3-6.It consists of glass (I) accordingly: (SiO 2+ Al 2O 3) 80-85%, SiO 2/ Al 2O 3Than 2.5-3.0, Li 2O/Al 2O 3Than 0.15-0.30, Li 2O/MgO is than 1.0-3.0, F0.2-0.6%, among CaO, BaO, the ZnO at least two kinds, total amount 5-10%, (TiO 2+ ZrO 2)>4.5%.Wherein, the batching expressivity is formed, with the three grades of kaolin 75-76 in Songyang, and magnesite 3-4, Wingdale 2.5-3.5, industrial lithium carbonate 8-9, zinc oxide 4-4.5, Sodium Silicofluoride 0.5-0.7, titanium oxide and zirconium white total amount 4.0-4.5 are good; Glass is formed, with (SiO 2+ Al 2O 3) 80-81%, SiO 2/ Al 2O 3Than 2.8-2.9, Li 2O/Al 2O 3Than 0.19-0.20, Li 2O/MgO is than 2.0-2.1, CaO1.9-2.0%, ZnO4.5-5.0%, F0.4-0.5%, ZrO 23.5-3.8%, TiO 21.8-2.0% is good.
Glass (I) can be founded at 1560 °-1570 ℃, general Li 2O-Al 2O 3-SiO 2Or MgO-Al 2O 3-SiO 2Be that low-expansion glass-ceramic has reduced by 30 °-40 ℃, save hear rate 15-20%, because adopting cheap low-grade kaolin is main raw material, cost reduces 15-20% base glass to be handled 1-2 hour through 630 ° of-650 ℃ of coring, handled 1-2 hour through 800 ° of-900 ℃ of crystallization again, it is brilliant promptly to obtain evenly whole folding, and its thermal expansivity change is in 8-15 * 10 -7/ ℃, bending strength is 120-180MPa, can suitably adjust glass ingredient, particularly ZrO 2/ TiO 2Ratio and nucleus crystallization are handled system and are regulated and control.
(weight %) formed in the batching expressivity of glass (II): the three grades of kaolin 65-71 in Songyang, magnesite 10-20, Wingdale 2-6, quartz sand 0-5, industrial lithium carbonate 7-10, zinc oxide 1-3, Sodium Silicofluoride 0-0.5, titanium oxide and zirconium white total amount 3-6.Its corresponding composition of glass (II) is: (SiO 2+ Al 2O 3) 75-80%, SiO 2/ Al 2O 3Than 2.5-3.5, Li 2O/Al 2O 3Than 0.2-0.3, Li 2O/MgO is than 0.4-1.0, and F0-0.2% has two kinds at least, total amount 2-5%, (TiO among CaO, BaO, the ZnO 2+ ZrO 2)>4.5%.Wherein, the batching expressivity is formed, with the three grades of kaolin 70-71 in Songyang, and magnesite 11-12, Wingdale 2.5-3.5, industrial lithium carbonate 9-9.5, zinc oxide 1.5-2, titanium oxide and zirconium white total amount 4.5-5.0 are good; Glass is formed, with (SiO 2+ Al 2O 3) 79-80%, SiO 2/ Al 2O 3Than 2.9-3.0, Li 2O/Al 2O 3Than 0.2-0.25, Li 2O/MgO0.6-0.7, among CaO, BaO, the ZnO at least two kinds, total amount 3.5-4%, (ZrO 2+ TiO 2) 5.5-5.8% is good.
Glass (II) glass melting temperature is 1500-1520 ℃, more existing Li 2O-Al 2O 3-SiO 2Or MgO-Al 2O 3-SiO 2Be that low-expansion glass-ceramic has reduced by 80 °-100 ℃, can save hear rate 25-30%, owing to adopt cheap low-grade kaolin mineral as main raw material, cost reduces 15-20%.Base glass carries out coring in 2-4 hour at 620 °-630 ℃ to be handled, and handles 2-4 hour in 680 ° of-720 ℃ of crystallization subsequently, promptly obtains the brilliant devitrified glass of evenly whole folding, and its thermal expansivity change is in 8-20 * 10 -7/ ℃, bending strength is 120-170MPa.Li during heat treating regime and glass are formed 2O/MgO, Li 2O/Al 2O 3And TiO 2/ ZrO 2Ratio has the weight influence to the devitrified glass coefficient of expansion, obtains higher mechanical strength and then mainly relies in accurate selection and control nucleation temperature and crystallization and thermal treatment program.
Embodiment (I):
Consisting of of devitrified glass: (SiO 2+ Al 2O 3) 81%, SiO 2/ Al 2O 3Than 2.90, Li 2O/Al 2O 3Than 0.19, Li 2O/MgO is than 2.1, CaO1.9%, ZnO4.8%, F0.6%, ZrO 23.7%, TiO 21.9%.Form introducing (weight %) respectively, the three grades of kaolin 75.3 in Songyang, magnesite 3.6, Wingdale 3.0, industrial lithium carbonate 8.5, zinc oxide 4, Sodium Silicofluoride 1, zirconium white 3.0%, titanium oxide 1.7 by this.Admixtion mixes, and with corundum matter or quartz crucible, founds 10 hours in 1560 °-1570 ℃, can add in case of necessity to stir or shrend remelting 4-6 hour.Cast or compression moulding at 1350 °-1500 ℃ on demand.Through 550 ℃ of annealing 1-1.5 hour, annealing back glass was handled 1 hour in 645 ℃ of coring, was warming up to 900 ℃ of crystallization subsequently rapidly and handled 2 hours.Gained devitrified glass thermal expansivity is 8-15 * 10 -7/ ℃, bending strength is 170 ± 10MPa.
Embodiment (II):
Consisting of of devitrified glass: (SiO 2+ Al 2O 3) 79.2%, SiO 2/ Al 2O 3Than 2.90, Li 2O/Al 2O 3Than 0.23, Li 2O/MgO is than 0.69, CaO1.9%, ZnO1.9%, TiO 22.9%, ZrO 22.7%.Form three grades of kaolin 70.1 in introducing (weight %) Songyang respectively, magnesite 11.6, Wingdale 2.8, industrial lithium carbonate 9.3, zinc oxide 1.5, titanium oxide 2.4, zirconium white 2.2 by this.Admixtion mixes, and places corundum matter or quartz crucible, founds 8 hours in 1500 °-1510 ℃, can add in case of necessity to stir or shrend remelting 4 hours; Cast or compression moulding at 1300 °-1420 ℃, through 480 °-500 ℃ annealing 1 hour.Annealing back glass was handled 3-4 hour through 625 ° of-630 ℃ of coring, was warmed up to 710 ° of-720 ℃ of crystallization immediately rapidly and handled 2-3 hour, and thermal expansion coefficient of glass is 8-12 * 10 after the micritization -7/ ℃, bending strength is 150-170MPa.
The present invention and existing Li2O-Al 2O 3-SiO 2Or MgO-Al2O 3-SiO 2Be that low-expansion glass-ceramic compares, have the following advantages:
1. the glass smelting temperature has reduced by 30 °-40 ℃ (glass (I)) and 90 °-100 ℃ (glass (II)) greatly reduces energy consumption, reduces the kiln refractory corrosion that Yin Gaowen causes.
2. can directly adopt the low-grade kaolinite ore thing is primary raw material, and the source is sufficient, and is cheap, reduced cost, opened up again the new application approach of low-grade kaolinite ore thing.
3. have better technological operation performance, forming process is not rolled over crystalline substance, and the crystallization and thermal treatment time is shorter, and can obtain uniformly whole folding crystalline substance.
4. have low bulk, high-intensity performance, its coefficient of expansion is 8-20 * 10-7/ ℃, bending strength is 150-180MPa. Can be by adjusting in addition regulation and control of glass coring, crystallization treatment conditions or glass ingredient.

Claims (6)

1, a kind of manufacture method of low-expansion glass-ceramic, it comprises preparing glass charge, founds, annealing, crystallization is handled, and it is characterized in that said preparing glass charge expressivity composition (weight %) is: the three grades of kaolin 75~80 in Songyang, magnesite 3~6, Wingdale 2~6, quartz sand 0~5, industrial lithium carbonate 7~10, zinc oxide 4~7, Sodium Silicofluoride 0.2~1.2, titanium oxide and zirconium white total amount 3~6, low-grade kaolinic Chemical Composition (wt%) is: SiO 265~70, Al 2O 322~25, (Fe 2O 3+ TiO 2) 0.3~0.5, (K 2O+Na 2O+CaO+MgO)<1.0, burning decrement 6~9.
2, a kind of manufacture method of low-expansion glass-ceramic, it comprises preparing glass charge, founds moulding, annealing, crystallization is handled, and it is characterized in that said preparing glass charge expressivity composition (weight %) is: the three grades of kaolin 65~71 in Songyang, magnesite 10~20, Wingdale 2~6, quartz sand 0~5, industrial lithium carbonate 7~10, zinc oxide 1~3, Sodium Silicofluoride 0~0.5, titanium oxide and zirconium white total amount 3~6, low-grade kaolinic Chemical Composition (wt%) is: SiO 265~70, Al 2O 322~25, (Fe 2O 3+ TiO 2) 0.3~0.5, (K 2O+Na 2O+CaO+MgO)<1.0, burning decrement 6~9.
3, the manufacture method of a kind of low-expansion glass-ceramic according to claim 1 is characterized in that low-expansion glass-ceramic consists of: (SiO 2+ Al 2O 3) 80~85%, SiO 2/ Al 2O 3Than 2.5~3.0, Li 2O/Al 2O 3Than 0.15~0.30, Li 2O/MgO is than 1.0~3.0, F0.2~0.6%, CaO, BaO, among the ZnO at least two kinds, total amount 5~10%, (TiO 2+ ZrO 2)>4.5%.
4, the manufacture method of a kind of low-expansion glass-ceramic according to claim 2 is characterized in that low-expansion glass-ceramic consists of: (SiO 2+ Al 2O 3) 75~80%, SiO 2/ Al 2O 3Than 2.3~2.5, Li 2O/Al 2O 3Than 0.2~0.3, Li 2O/MgO is than 0.4~1.0, F0~0.2%, CaO, BaO, among the ZnO at least two kinds, total amount 2~5%, (TiO 2+ ZrO 2)>4.5%.
5, according to the manufacture method of claim 1 or 3 described a kind of low-expansion glass-ceramic, it is characterized in that said preparing glass charge expressivity composition (weight %) is: the three grades of kaolin 75~76 in Songyang, magnesite 3~4, Wingdale 2.5~3.5, industrial lithium carbonate 8~9, zinc oxide 4~4.5, Sodium Silicofluoride 0.5~0.7, titanium oxide and zirconium white total amount 4.0~4.5, said low-expansion glass-ceramic consists of (SiO 2+ Al 2O 3) 80~81%, SiO 2/ Al 2O 3Than 2.8~2.9, Li 2O/Al 2O 3Than 0.19~0.20, Li 2O/MgO is than 2.0~2.1, CaO1.9~2.0%, ZnO4.5~5.0%, F0.4~0.5%, ZrO 23.5~3.7%, TiO 21.8~2.0%.
6, according to the manufacture method of claim 2 or 4 described a kind of low-expansion glass-ceramic, it is characterized in that said preparing glass charge expressivity composition (weight %) is: the three grades of kaolin 70~71 in Songyang, magnesite 11~12, Wingdale 2.5~3.5, industrial lithium carbonate 9~9.5, zinc oxide 1.5~2.0, titanium oxide and zirconium white total amount 4.5~5.0, said low-expansion glass-ceramic consists of (SiO 2+ Al 2O 3) 79~80%, SiO 2/ Al 2O 3Than 2.9~3.0, Li 2O/Al 2O 3Than 0.2~0.25, Li 2O/MgO is than 0.6~0.7, CaO, BaO, among the ZnO at least two kinds, total amount 3.5~4.0%, (ZrO 2+ TiO 2) 5.5~5.8%.
CN 90107409 1990-08-30 1990-08-30 Method for making low-expansion nucleated glass using low-grade kaolin as main raw material Expired - Fee Related CN1020889C (en)

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CN103030289B (en) * 2012-12-05 2016-04-20 毛庆云 A kind of take kaolinite as devitrified glass of major ingredient and preparation method thereof
CN108249759A (en) * 2018-04-19 2018-07-06 合肥钢骨玻璃制品有限公司 A kind of resistance to compression foaming microcrystal glass plate and preparation method thereof
CN113336534B (en) * 2021-06-28 2023-06-02 武汉理工大学 Low-thermal expansion domestic ceramic without lithium mineral and preparation method thereof

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