CN102088359A - Remote monitoring system and method - Google Patents

Remote monitoring system and method Download PDF

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Publication number
CN102088359A
CN102088359A CN2009101999445A CN200910199944A CN102088359A CN 102088359 A CN102088359 A CN 102088359A CN 2009101999445 A CN2009101999445 A CN 2009101999445A CN 200910199944 A CN200910199944 A CN 200910199944A CN 102088359 A CN102088359 A CN 102088359A
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China
Prior art keywords
control system
industrial computer
digital control
open type
monitored
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Pending
Application number
CN2009101999445A
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Chinese (zh)
Inventor
徐志明
周吉
杨家荣
程松
尹冠群
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Shanghai Electric Group Corp
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Shanghai Electric Group Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Electric Group Corp filed Critical Shanghai Electric Group Corp
Priority to CN2009101999445A priority Critical patent/CN102088359A/en
Publication of CN102088359A publication Critical patent/CN102088359A/en
Pending legal-status Critical Current

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  • Numerical Control (AREA)

Abstract

The invention discloses a remote monitoring system and a remote monitoring method. The system comprises an open numerical control system, a switch, a router, an industrial computer and a network camera, wherein the switch, the router and the industrial computer are connected with the open numerical control system in turn; and the network camera is connected with the open numerical control system and the switch. The method comprises the following steps of: starting the industrial computer and connecting the industrial computer with the open numerical control system and the network camera respectively; sending a monitoring command to the open numerical control system by using the industrial computer; monitoring an external request by using the open numerical control system; decoding the monitored monitoring command and performing internal execution operation; coding the monitoring command after execution operation and sending the coded monitoring command to the industrial computer; and after the industrial computer receives feedback information, decoding the feedback information and displaying. Through the remote monitoring system and the remote monitoring method, various internal parameters of the numerical control system are read and written in real time, and the aim of remotely monitoring a numerical control machine tool is fulfilled.

Description

A kind of long distance control system and method for supervising thereof
Technical field
The present invention relates to the digital control system field, relate in particular to a kind of long distance control system and method for supervising thereof.
Background technology
Digit Control Machine Tool can't carry out efficient communication with the external world at present, for inner various parameters such as its operating states, the outside can't directly obtain, can't satisfy the manufacturing networking, information-based requirement day by day, and be not easy to management, in case break down, need to diagnose to the scene and safeguard, waste time and energy.Particularly for the Digit Control Machine Tool that is distributed in the different location, the monitoring of its machining state and conditions of machine tool then needs to consume great amount of manpower, if can not in time predict maintenance, then has certain potential faults.
Summary of the invention
The objective of the invention is to overcome the defective of prior art and a kind of long distance control system and method for supervising thereof are provided, this digital control system and the external world communicate, and have realized the inner various parameters of real-time read-write digital control system, reach the purpose to the Digit Control Machine Tool remote monitoring.
The technical scheme that realizes above-mentioned purpose is:
A kind of long distance control system of one of the present invention, comprise a digital control system in open type, wherein, also comprise the switch, router, the industrial computer that link to each other successively with described digital control system in open type, and a web camera that links to each other with switch with described digital control system in open type, wherein:
Described industrial computer sends monitored instruction to described digital control system in open type, and the information that digital control system in open type returns decoded and shows;
Described digital control system in open type is monitored the monitored instruction that industrial computer sends, and information is returned to described industrial computer after it is decoded, carries out, encodes again;
Described web camera is monitored in real time to digital control system in open type, and monitored picture is sent to described industrial computer.
Above-mentioned long distance control system wherein, all links to each other by netting twine between described digital control system in open type, web camera, switch, router, the industrial computer.
A kind of long-distance monitoring method of two of the present invention wherein, may further comprise the steps:
Step 1, start industrial computer and carry out initialization, the industrial computer web camera that connects a digital control system in open type respectively and this digital control system in open type is monitored then, after the successful connection, the monitored picture that this industrial computer display network video camera sends;
Step 2, described industrial computer sends corresponding monitored instruction to described digital control system in open type according to the monitored picture that sends over;
Step 3, described digital control system in open type is monitored external request, and the monitored instruction that the industrial computer that listens to sends over is decoded;
Step 4, described digital control system in open type carries out inner executable operations for decoded monitored instruction;
Step 5, the described digital control system in open type monitored instruction after for executable operations is encoded forming feedback information, and this feedback information is sent to described industrial computer;
Step 6, described industrial computer are received the feedback information of digital control system in open type output, this feedback information is decoded, and the result is shown.
Above-mentioned long-distance monitoring method, wherein, in the described step 4, for decoded monitored instruction, if digital control system in open type carrying out other tasks, then this monitored instruction temporarily is stored in the buffer of described digital control system in open type so that wait at one's leisure application again to carry out.
Above-mentioned long-distance monitoring method, wherein, in the described step 6, after industrial computer showed the result, for the data of needs records, the database that then it is write an industrial computer was so that statistics or carry out fault pre-alarming.
The invention has the beneficial effects as follows: Numeric Control Technology and network technology have been merged in the present invention, realize digital control system and extraneous communicating by letter.The Digit Control Machine Tool that is distributed in the different location is coupled together by network, and realize the Digit Control Machine Tool realtime monitoring is in time understood each Digit Control Machine Tool process of manufacture and conditions of machine tool, realize the precognition maintenance, find potential faults early by monitor terminal; When finding fault, can diagnose thousands of miles away and safeguard by remote diagnosis system, loss is dropped to minimum, improve the safe in utilization and efficient of Digit Control Machine Tool.
Description of drawings
Fig. 1 is the structural representation of a kind of long distance control system of one of the present invention.
Embodiment
The invention will be further described below in conjunction with accompanying drawing.
In the present embodiment, digital control system 1 adopts the electric SE300 digital control system in Shanghai, is a kind of digital control system in open type.
See also Fig. 1, there is shown a kind of long distance control system of one of the present invention, comprise a digital control system in open type 1, also comprise the switch 3, router four, the industrial computer 5 that link to each other successively with this digital control system in open type 1, and a web camera 2 that links to each other with switch 3 with digital control system in open type 1, wherein:
Industrial computer 5 sends monitored instructions to digital control system in open type 1, and the information that digital control system in open type 1 returns decoded and shows;
Digital control system in open type 1 is monitored the monitored instruction that industrial computer 5 sends, and information is returned to industrial computer 5 after it is decoded, carries out, encodes again;
2 pairs of digital control system in open type 1 of web camera are monitored in real time, and monitored picture is sent to industrial computer 5.
All link to each other between digital control system in open type 1, web camera 2, switch 3, router four, the industrial computer 5 by netting twine.
A kind of long-distance monitoring method of two of the present invention may further comprise the steps:
Step 1, start industrial computer 5 and carry out initialization, industrial computer 5 web camera 2 that connects digital control system in open type 1 respectively and this digital control system in open type 1 is monitored then, after the successful connection, the monitored picture that these industrial computer 5 display network video cameras 2 send;
Step 2, industrial computer 5 sends corresponding monitored instruction to digital control system in open type 1 according to the monitored picture that sends over;
Step 3, digital control system in open type 1 is monitored external request, and the monitored instruction that the industrial computer 5 that listens to sends over is decoded;
Step 4, digital control system in open type 1 carries out inner executable operations for decoded monitored instruction, for decoded monitored instruction, if digital control system in open type 1 carrying out other tasks, then this monitored instruction temporarily is stored in the buffer of digital control system in open type 1 so that wait at one's leisure application again to carry out;
Step 5, digital control system in open type 1 is encoded with the formation feedback information for the monitored instruction after the executable operations, and this feedback information is sent to industrial computer 5;
Step 6, industrial computer 5 are received the feedback information of digital control system in open type 1 output, and this feedback information is decoded, and the result shown, according to display result, for the data of needs records, the database that then it is write industrial computer 5 is so that statistics or carry out fault pre-alarming.
In the step 4, the monitored instruction requirement that digital control system in open type 1 sends over according to industrial computer 5, sometimes, need to carry out some concrete action, for example give the control motorized feed, may just read some data sometimes, do not have the action that specifically need carry out from digital control system in open type 1 inside.
Below embodiment has been described in detail the present invention in conjunction with the accompanying drawings, and those skilled in the art can make the many variations example to the present invention according to the above description.Thereby some details among the embodiment should not constitute limitation of the invention, and the scope that the present invention will define with appended claims is as protection scope of the present invention.

Claims (5)

1. long distance control system, comprise a digital control system in open type, it is characterized in that, also comprise the switch, router, the industrial computer that link to each other successively with described digital control system in open type, and a web camera that links to each other with switch with described digital control system in open type, wherein:
Described industrial computer sends monitored instruction to described digital control system in open type, and the information that digital control system in open type returns decoded and shows;
Described digital control system in open type is monitored the monitored instruction that industrial computer sends, and information is returned to described industrial computer after it is decoded, carries out, encodes again;
Described web camera is monitored in real time to digital control system in open type, and monitored picture is sent to described industrial computer.
2. long distance control system according to claim 1 is characterized in that, all links to each other by netting twine between described digital control system in open type, web camera, switch, router, the industrial computer.
3. a long-distance monitoring method is characterized in that, may further comprise the steps:
Step 1, start industrial computer and carry out initialization, the industrial computer web camera that connects a digital control system in open type respectively and this digital control system in open type is monitored then, after the successful connection, the monitored picture that this industrial computer display network video camera sends;
Step 2, described industrial computer sends corresponding monitored instruction to described digital control system in open type according to the monitored picture that sends over;
Step 3, described digital control system in open type is monitored external request, and the monitored instruction that the industrial computer that listens to sends over is decoded;
Step 4, described digital control system in open type carries out inner executable operations for decoded monitored instruction;
Step 5, the described digital control system in open type monitored instruction after for executable operations is encoded forming feedback information, and this feedback information is sent to described industrial computer;
Step 6, described industrial computer are received the feedback information of digital control system in open type output, this feedback information is decoded, and the result is shown.
4. long-distance monitoring method according to claim 3, it is characterized in that, in the described step 4, for decoded monitored instruction, if digital control system in open type carrying out other tasks, then this monitored instruction temporarily is stored in the buffer of described digital control system in open type so that wait at one's leisure application again to carry out.
5. long-distance monitoring method according to claim 3, it is characterized in that, in the described step 6, after industrial computer shows the result, for the data of needs records, the database that then it is write an industrial computer is so that statistics or carry out fault pre-alarming.
CN2009101999445A 2009-12-04 2009-12-04 Remote monitoring system and method Pending CN102088359A (en)

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CN2009101999445A CN102088359A (en) 2009-12-04 2009-12-04 Remote monitoring system and method

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102323780A (en) * 2011-08-02 2012-01-18 常熟市京海机械制造有限公司 Production line detecting and monitoring system
CN102495591A (en) * 2011-12-21 2012-06-13 江南大学 Method for monitoring numerical control machine
CN102495592A (en) * 2011-12-27 2012-06-13 苏州佰思迈信息咨询有限公司 Numerical control machine tool monitoring system
CN105721580A (en) * 2016-02-18 2016-06-29 中国人民解放军63686部队 Realization method of open type ship-borne remote technology support system
CN106454245A (en) * 2016-10-31 2017-02-22 南京魔格信息科技有限公司 Express-delivery-cabinet remote monitoring method based on hard disk video recorder
CN107168262A (en) * 2017-06-06 2017-09-15 西安精雕软件科技有限公司 One kind automation machining cell monitoring system and method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102323780A (en) * 2011-08-02 2012-01-18 常熟市京海机械制造有限公司 Production line detecting and monitoring system
CN102495591A (en) * 2011-12-21 2012-06-13 江南大学 Method for monitoring numerical control machine
CN102495592A (en) * 2011-12-27 2012-06-13 苏州佰思迈信息咨询有限公司 Numerical control machine tool monitoring system
CN105721580A (en) * 2016-02-18 2016-06-29 中国人民解放军63686部队 Realization method of open type ship-borne remote technology support system
CN105721580B (en) * 2016-02-18 2018-09-21 中国人民解放军63686部队 Open boat-carrying remote technology supports the implementation method of system
CN106454245A (en) * 2016-10-31 2017-02-22 南京魔格信息科技有限公司 Express-delivery-cabinet remote monitoring method based on hard disk video recorder
CN107168262A (en) * 2017-06-06 2017-09-15 西安精雕软件科技有限公司 One kind automation machining cell monitoring system and method

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Application publication date: 20110608