Embodiment
Embodiment one: below in conjunction with Fig. 1 to Figure 13 this embodiment is described, this embodiment may further comprise the steps:
Step 1: threephase stator voltage and the threephase stator electric current of gathering said submersible electric machine with oil;
Step 2: through signal conditioning circuit threephase stator voltage and threephase stator electric current are handled respectively, and the signal after will handling is as stator primary current input signal and stator primary voltage input signal;
Step 3: adopt industrial computer to calculate the gross calorific power u of submersible electric machine with oil according to stator primary current input signal and stator primary voltage input signal;
Step 4: in each parts that in said industrial computer, the gross calorific power u of said submersible electric machine with oil is assigned to submersible electric machine with oil according to the physical dimension and the power consumption ratio of each parts in the said submersible electric machine with oil; Simultaneously each parts equivalent electrical circuit of submersible electric machine with oil is combined into the equivalent electrical circuit of whole submersible electric machine with oil according to spatial relation, sets up lumped parameter heat supply network network model according to the equivalent electrical circuit of whole submersible electric machine with oil;
Step 5: find the solution lumped parameter heat supply network network model, obtain the temperature value of each parts of submersible electric machine with oil.
In this embodiment threephase stator voltage and threephase stator electric current are sampled; Can realize through current sensor and voltage sensor; Stator primary current input signal and stator primary voltage input signal after signal conditioning circuit is handled can pass to industrial computer through data collecting card; Detect the stator temperature that obtains submersible electric machine with oil through temperature polling instrument then; And in industrial computer, compare with the final stator temperature that obtains of the inventive method, according to comparative result lumped parameter heat supply network network model is adjusted the correctness of verification model.
Verify the accuracy of the inventive method.
MATLAB coding capable of using calls sampled data in the data capture card.
Said current sensor and voltage sensor are Hall element; Signal conditioning circuit is based on chip AD623; Industrial computer is the data processing platform (DPP) of core; The present invention only need utilize the physical dimension of submersible electric machine with oil and the electric current and voltage data that sampling comes, and finally obtains needed temperature through foundation and analysis to model.
In this embodiment; All obtain the sine-wave current signal of millivolt level after to submersible electric machine with oil stator voltage and current sample by voltage sensor and current sensor; Adopting signal conditioning circuit to be converted into the voltage signal of millivolt level respectively, and further be enlarged into the ac voltage signal of 0-1.5V, is the ac voltage signal of 0-3.3V by 1.8V direct voltage source lifting in the signal conditioning circuit again; Deliver to the data collecting card input port, as original input signal.
To the series of algorithms process that original input signal carried out, all in industrial computer, realize, and to the last temperature estimation of realizing rotor.
Voltage sensor can use the voltage sensor of the LV28-P model of LEM company, and it has outstanding precision, favorable linearity, and low temperature drift, very strong anti-external interference ability, common-mode rejection ratio is very strong, the characteristics of very fast and bandwidth of reaction time.Current sensor can use the current sensor of the KT75A/P model of KEHAI company, and its measurement range is wide, and frequency characteristic is good, and reaction velocity is fast, and overload capacity is strong.
Embodiment two: this embodiment is described below in conjunction with Figure 12 and Figure 13; This embodiment is for to the further specifying of embodiment one, and adopt industrial computer according to the method for the stator primary current input signal and the gross calorific power u of stator primary voltage input signal calculating submersible electric machine with oil to be in the step 3: the gross calorific power u of said submersible electric machine with oil is iron loss W
i, stator copper loss W
sWith copper loss of rotor W
rWith, its expression formula is u=W
i+ W
s+ W
r,
R in the formula
dStator resistance, R for submersible electric machine with oil
zRotor resistance, x for submersible electric machine with oil
ScWhole leakage reactance, X for submersible electric machine with oil
mExcitatory reactance, R for submersible electric machine with oil
mExcitatory resistance, V for submersible electric machine with oil
pEvery phase primary voltage input signal values, I for the submersible electric machine with oil stator
pFor every phase primary current input signal values, the c of submersible electric machine with oil stator is constant.
Said c is slightly larger than 1 constant.
In this embodiment based on of the distribution of submersible electric machine with oil equivalent electrical circuit to the loss of electric machine; Confirm the u in the equation; Input as thermodynamical equilibrium equation; The gross calorific power u of motor is made up of the electric energy and the inner winding loss of motor, the iron loss between the rotor mainly on stator tooth and rotor yoke and tooth, i.e. node J among Figure 12
3With node J
8The energy reduction that is used to drive rotor fan is that heat shows as rotor iron loss.Mechanical loss has been left in the basket, but if desired, reduction is on the thermal value of axle.Copper loss between groove and the rotor-end winding, node J among Figure 12
4With node J
6Ratio according to number of conductors is distributed.
In the practice of thermal model, for example dutycycle is calculated or online temperature detection, and the voltage and current that the loss of motor can be through motor terminals calculates with the equivalent electrical circuit of motor, and is shown in Figure 13, wherein stator impedance z
1=R
d+ jx
1, x
1Be stator leakage reactance, rotor impedance z
2=R
z+ jx
2, x
2Be rotor leakage reactance, excitatory impedance z
m=R
m+ jX
m, R
mBe excitatory resistance, X
mBe excitatory reactance, the leakage reactance x that said motor is total
Sc=x
1+ cx
2, V is a supply voltage, i is a stator current, i
M0Be exciting curent, i
zBe rotor reduction current value, s is a motor slip ratio.After motor added the three-phase equilibrium electric current, iron loss W
i, stator copper loss W
s, copper loss of rotor W
rJust express with the electric current and voltage of every phase of motor.
Embodiment three: this embodiment is described below in conjunction with Fig. 2 to Figure 11; This embodiment is further specifying embodiment two; Each parts equivalent electrical circuit of submersible electric machine with oil described in the step 4 is to the thermal convection of its each parts and thermal contact resistance is simulated and reduction
4 1): with the thermal contact resistance reduction of support is resistance R
1And R
2The resistor network of forming, wherein resistance R
1And R
2Be connected on node J
0And J
2Between, R
1And R
2Tie point be node J
1, R
1Obtain for directly measuring,
H in the formula
cBe the contact coefficient of support and iron core, L is a stator length, r
1Be stator outer diameter;
With the simulation on thermal convection of support is c
1:
M in the formula
eBe end cap quality, M
fBe support quality, c
eBe end cap specific heat, c
fBe support specific heat; Thermal convection c
1From node J
1Flow into this resistor network;
Four or two): with the thermal contact resistance reduction of stator yoke is resistance R
3, R
4, R
5And R
6The resistor network of forming, wherein resistance R
5And R
6Be connected on node J
1And J
4 'Between, resistance R
5And R
6Tie point be node J
2 ', resistance R
4Be connected on node J
2 'And J
2Between, resistance R
3Be connected on node J
2And J
7Between,
R in the formula
2Be the stator tooth radius, s is a stacking factor, k
LaBe axial thermal conductivity, k
LrBe yoke portion thermal conductivity;
With the simulation on thermal convection of stator yoke is c
2:
C in the formula
lBe yoke portion specific heat, ρ
lBe yoke portion density; Thermal convection c
2From node J
2Flow into this resistor network;
Four or three): with the thermal contact resistance reduction of stator tooth is resistance R
7, R
8, R
9, R
10And R
11The resistor network of forming, wherein resistance R
10And R
11Be connected on node J
2And J
5Between, resistance R
10And R
11Tie point be node J
3 ', resistance R
9Be connected on node J
3 'And J
3Between, resistance R
7Be connected on node J
3With node J
7Between, resistance R
8Be connected on node J
3With node J
4Between,
N is a number of stator slots in the formula, r
3Be stator tooth internal diameter, φ
pBe stator tooth pitch, φ
eBe equivalent stator sector;
With the simulation on thermal convection of stator tooth is c
3:
Thermal convection c
3From node J
3Flow into this resistor network;
Four or four): with the thermal contact resistance reduction of stator winding is resistance R
12, R
13, R
14And R
15The resistor network of forming, wherein resistance R
14And R
15Be connected on node J
4 'And J
5Between, resistance R
14And R
15Tie point be node J
4, resistance R
13Be connected on node J
4And J
6Between, resistance R
12Be connected on node J
4And J
3Between,
R in the formula
4Be stator winding radius, d
iBe insulation thickness, A
cBe the copper cash cross-sectional area, F is transmissibility factor radially, k
cBe copper conductivity, k
iBe line of rabbet joint conductivity, k
vBe the insullac conductivity,
With the simulation on thermal convection of stator winding is c
4:
C in the formula
cBe copper specific heat, ρ
cBe copper density; Thermal convection c
4From node J
4Flow into this resistor network;
Four or five): with the thermal contact resistance reduction of air gap is resistance R
16, R
17And R
18The resistor network of forming, wherein resistance R
17And R
18Be connected on node J
4And J
8 'Between, resistance R
17And R
18Tie point be node J
5, resistance R
16Be connected on node J
5And J
3Between,
R in the formula
5Be rotor diameter, h
2rBe the air gap convection coefficient;
Four or six): the thermal contact resistance reduction that will hold winding is a resistance R
19,
R20 and R
21The resistor network of forming, wherein resistance R
20And R
21Be connected in parallel on node J
6And J
7Between, resistance R
19Be connected on node J
6And J
4Between,
R in the formula
6Be end winding radius, R leaves l for holding winding center and distance of shaft centers
0For holding the winding outshot long;
With the simulation on thermal convection of end winding is c
6:
α is groove and end winding volume ratio in the formula, and ω is maximum temperature point and medial temperature ratio, V
cCopper volume for whole winding; Thermal convection c
6From node J
6Flow into this resistor network;
Four or seven): with the thermal contact resistance reduction of end air gap is resistance R
22, R
23, R
24, R
25, R
26, R
27And R
28The resistor network of forming, resistance R
25And R
26Be connected on node J
6And J
8Between, resistance R
25And R
26Tie point be node J
7, resistance R
22Be connected on node J
7And J
1Between, resistance R
23Be connected on node J
7And J
2Between, resistance R
24Be connected on node J
7And J
3Between, resistance R
27And R
28Be connected in parallel on node J
7And J
9Between,
A in the formula
1Be end cap contact area, A
2Be stator yoke contact area, A
3Be stator tooth contact area, A
4Be end winding contact area, A
5Be rotor end ring contact area, A
6Be rotor yoke contact area, A
7Be rotor cooling holes contact area, h
3rBe rotating end cap convection coefficient, h
4rBe rotor pore membrane layer coefficient of heat transfer;
Four or eight): with the thermal contact resistance reduction of rotor winding is resistance R
29, R
30, R
31And R
32The resistor network of forming, wherein resistance R
31And R
32Be connected on node J
5And J
9Between, resistance R
31And R
32Tie point be node J
8 ', resistance R
30Be connected on node J
8 'And J
8Between, resistance R
29Be connected on node J
8And J
7Between,
R in the formula
7Be end ring internal diameter, r
8Be rotor winding radius, l
eBe end ring width, k
aThermal conductivity for aluminium;
With the simulation on thermal convection of rotor winding is c
8:
V in the formula
eBe the volume of end ring and fan, c
aBe the specific heat of aluminium, ρ
aDensity for aluminium; Thermal convection c
8From node J
8Flow into this resistor network;
Four or nine): with the thermal contact resistance reduction of rotor yoke is resistance R
33, R
34, R
35And R
36The resistor network of forming, wherein resistance R
35And R
36Be connected on node J
8And J
10Between, resistance R
35And R
36Tie point be node J
9 ', resistance R
34Be connected on node J
9 'And J
9Between, resistance R
33Be connected on node J
9And J
7Between,
R in the formula
9Be the diameter of axle, r
10Be the cooling holes radius, m is the cooling holes number;
With the simulation on thermal convection of rotor yoke is c
9:
Thermal convection c
9From node J
9Flow into this resistor network; 40): with the thermal contact resistance reduction of axle is resistance R
37And R
38The resistor network of forming, resistance R
37And R
38Be connected on node J
9And J
1Between, resistance R
37And R
38Tie point be node J
10,
L in the formula
bWide for bearing housing, l
mBe the distance of bearing center to rotor center, k
sConductivity for axle;
With the simulation on thermal convection of axle is c
10:
C in the formula
sBe the specific heat of axle, ρ
sBe the density of axle, thermal convection c
10From node J
10Flow into this resistor network.
Support component described in this embodiment comprises whole rib shape cooling structures and end cap; When it is carried out equivalence the temperature equalization of postulated mechanism base member total and also only through support with heat transferred to outside, it absorbs heat through the convection action of contact thermal resistance between support and the stator and end cap air gap from stator.
The part that described stator yoke is removed stator tooth by stator core constitutes, and the modeling method of its modeling and the above-described basic element of character is similar.At last make certain modification according to the conductivity of stacking factor and mild carbon steel.
The equivalence of described stator tooth is through the stator tooth equivalence thermo-contact for the circular fragment of series of parallel, comes stator tooth is carried out modeling and calculates the equivalent radian φ of tooth with the basic element of character equivalent electrical circuit of expanding
eProvide the sectional area of actual profile of tooth.The mobile thermal resistance that is used between rooved face and the tooth center medial temperature point of annular heat between the groove winding is simulated.Method for determining dimension is identical with stator yoke.
The winding of said stator winding in groove partly simulated with the equivalent method of the basic element of character, and it is made up of a series of conductor and insulator.When confirming radial and axial conductor, that suppose groove axially has only copper conductor transmission heat, but is homogeneous solid with the radial conductor equivalence, and its volume is 2.5 times of insulator.The selection of the radius in cross section is to be 100% useful area in order to obtain a copper factor.The line of rabbet joint uses the nylon wire that is consistent with the class of insulation of motor to come equivalence.
Said air gap is that stator tooth, stator winding part and the rotor surface in groove provides the passage that transmits heat.Corresponding thermal resistance can calculate according to contact area and air gap film conductance.
Said end winding adopts uniform loop configuration to come equivalence, uses the method same with the stator slot winding.It equals the mean radius of stator slot the external diameter of approximate order end winding.The equivalent redius of annular cross-sectional area can measure by remaining winding after deducting groove and copper conductor wherein.
The equivalence of said end air gap does, supposes the temperature constant of end air gap, only describes the heat conduction between end air gap and all the contacted with it parts with a single film conductance.The area of the end winding that calculates will increase by 50% and remedy the adverse effect that surface imperfection is brought.
The equivalence of said rotor winding does, it is assumed to a circular cylinder around rotor yoke, and its volume equals the volume of cage type aluminum strip.What link to each other with the rotor winding is one and rotor end ring and the isopyknic annular equivalent circular cylinder of fan, comes the heat transmission between equivalent aluminum strip and the rotor core with this simple method.
The equivalent method of said rotor yoke is identical with the equivalent method of stator yoke, if axially cooling holes exists, the thermal resistance of the whole parts of rotor yoke is pressed the proportional increase of reduction of sectional area.
The equivalent method of said axle is: with its equivalence is a right cylinder that does not have thermal source; Axial heat conduction is divided into three parts; Be the part between the medial temperature point of rotor yoke, bearing and these two parts; The medial temperature point of whole axle is the center of these three parts, and axle and support think that good heat transmission is arranged, and any part of stretching out bearing all is considered to the part of support.
Embodiment four: this embodiment is described below in conjunction with Figure 12; This embodiment is further specifying embodiment three; In the said step 4 each parts equivalent electrical circuit of submersible electric machine with oil is combined into the equivalent electrical circuit of whole submersible electric machine with oil according to spatial relation; And a plurality of resistance between a pair of node are carried out equivalence replace, the resistance of equivalence replacement has:
Node J
1With node J
10Between equivalent resistance R '
110, R '
110=R
38Node J
10With node J
9 'Between equivalent resistance R
9 ' 10, R
9 ' 10=R
36//R
37Node J
9 'With node J
8 'Between equivalent resistance R
8 ' 9 ', R
8 ' 9 '=R
32//R
35Node J
8 'With node J
5Between equivalent resistance R
58 ', R
58 '=R
18//R
31Node J
5With node J
3 'Between equivalent resistance R
3 ' 5, R
3 ' 5=R
11//R
16Node J
3 'With node J
4 'Between equivalent resistance R
3 ' 4 ', R
3 ' 4 '=R
10, node J
4 'With node J
2 'Between equivalent resistance R
2 ' 4 ', R
2 ' 4 '=R
6, node J
2 'With node J
1Between equivalent resistance R
12 ', R
12 '=R
2//R
5
Node J
1With node J
7Between equivalent resistance R '
71, R '
71=R
22, node J
7With node J
2Between equivalent resistance R '
27, R '
27=R
3//R
23, node J
2With node J
2 'Between equivalent resistance R
22 ', R
22 '=R
4,
Node J
7With node J
3Between equivalent resistance R '
37, R '
37=R
7//R
24, node J
3With node J
3 'Between equivalent resistance R
33 ', R
33 '=R
9
Node J
7With node J
6Between equivalent resistance R '
67, R '
67=R
21//R
20//R
25, node J
6With node J
4Between equivalent resistance R '
46, R '
46=R
13//R
19, node J
4With node J
4 'Between equivalent resistance R
44 ', R
44 '=R
14, node J
4With node J
3Between equivalent resistance R '
34, R '
34=R
8//R
12, node J
4Node J
5Between equivalent resistance R '
45, R '
45=R
15//R
17, node J
7With node J
8Between equivalent resistance R '
78, R '
78=R
26//R
29, node J
8With node J
8 'Between equivalent resistance R
88 ', R
88 '=R
30, node J
7With node J
9Between equivalent resistance R '
79, R '
79=R
27//R
28//R
33, node J
9With node J
9 'Between equivalent resistance R
99 ', R
99 '=R
34
The thermal value of stator winding is u in the above-mentioned equivalent circuit structure
4, the end winding thermal value be u
6, stator tooth thermal value be u
3, the rotor winding thermal value be u
8, the relational expression between the gross calorific power u of said four thermal values and submersible electric machine with oil is: u=u
3+ u
4+ u
6+ u
8
The gross calorific power u of submersible electric machine with oil can be assigned in its each parts the input as lumped parameter heat supply network network model according to the power consumption situation of the physical dimension of said submersible electric machine with oil and each parts in this embodiment.
Embodiment five: below in conjunction with Figure 12 this embodiment is described, this embodiment is for to the further specifying of embodiment four, and the lumped parameter heat supply network network model described in the step 4 is:
θ wherein
1Be support temperature, θ
2Be stator yoke temperature, θ
3Be stator tooth temperature, θ
4Be stator winding temperature, θ
5Be air gap temperature, θ
6Be end winding temperature, θ
7Be end air gap temperature, θ
8Be rotor winding temperature, θ
9The rotor yoke temperature, θ
10Be the axle temperature degree.
The heat supply network of lumped parameter described in this embodiment network model adopts the method for analogy electric system that the heat supply network network is carried out equivalence, and utilizes the Kirchhoff's second law row to write the thermodynamical equilibrium equation of each node temperature in the circuit shown in Figure 12.The theoretical network that adopts electronics and electric system of its heat supply network network; Make full use of electric aspect and find the solution data and the experience that various complex nonlinear problems are accumulated; Introduce two laws of conservation of kirchhoff and the Tellegen that extension obtains thereof; Be converted into the electrical network of finding the solution non-electric problem, after the thermodynamic (al) discretize of network, become the problem that the general matrix method is found the solution easily.
Shown in Figure 12, described lumped parameter heat supply network network model has 15 nodes, writes differential equation group according to nodal method of analysis row and obtains lumped parameter heat supply network network model.
In the said lumped parameter heat supply network network model 8 differential equations and 7 linear equations are arranged; For answering conveniently; Need not contain 7 elimination of unknowns of differential term; Therefore utilize wherein 7 linear equations will not contain the unknown number of differential term counter separate out in all the other 8 differential equations of substitution answer, finally obtain containing the differential equation group of 8 unknown numbers.
Embodiment six: this embodiment is further specifying embodiment five; The method that said step 5 is found the solution lumped parameter heat supply network network model is: adopt the classical Runge-Kutta method of quadravalence to find the solution lumped parameter heat supply network network model, the primary iteration process formula of the classical Runge-Kutta method of said quadravalence is:
Y in the formula
N+1Be the functional value of the n+1 time iteration, y
nBe the functional value of the n time iteration, K
1, K
2, K
3, K
4Be respectively intermediate variable, h is an iteration step length.
Embodiment seven: below in conjunction with Figure 14 to Figure 16 this embodiment is described, this embodiment is for to the further specifying of embodiment six, and the expression formula that obtains the temperature value of each parts of submersible electric machine with oil in the said step 5 is:
The present invention is according to working in submersible electric machine with oil sealing and the specific (special) requirements of insulating material to high temperature, overvoltage in underground 1.0~3.5km oil well; Provide a kind of base area motor stator voltage that surface sample obtains, stator current parameter to come the soft-measuring technique of the underground 1.0~3.5km of real-time identification depths submersible electric machine with oil temperature; Solved the restriction that problems such as installation when utilizing the temperature sensor measurement motor temperature, signal transmission receive, had that the temperature identification effect is good, precision is high, can realize the advantage to the submersible electric machine with oil real time temperature monitoring.The answer of the differential equation group that the core work of software of the present invention is to obtain to the processing of the data of coming through data collecting card sampling and by lumped parameter model.
Realize the real-time monitoring system of the inventive method, form, set its SF, can realize the real-time monitoring of submersible electric machine with oil temperature greater than 5kHz by voltage sensor, current sensor, signal conditioning circuit, data collecting card and industrial computer.
The present invention is based on each elephant exploitation later stage degree of depth of China recovers the oil to the influence of the negative response of submersible electric machine with oil high temperature;, lower-cost advantage high in conjunction with no sensor temperature identification technique identification precision; Through foundation, realize the real time on-line monitoring of submersible electric machine with oil temperature to the accurate thermodynamical model of submersible electric machine with oil; Need not optional equipment to be installed with respect to existing temperature measuring equipments such as polynary testers, have great performance and cost advantage at motor body.
The inventive method is carried out mathematical modeling to submersible electric machine with oil under HTHP; Provide a kind of submersible electric machine with oil not have the important channel of sensor temperature identification; To the real-time control that realizes the submersible electric machine with oil working temperature, guarantee its safe and stable operation and solve the negative effect problem of each elephant exploitation later stage HTHP of present China to have extremely important realistic meaning.
The present invention can satisfy each elephant exploitation later stage of China; In the 2km-3km oil well that influenced by HTHP and cause, power is the needs of the following submersible electric machine with oil running state real-time monitoring of 12kW; And then a situation arises to predict fault; It has solved the cost an arm and a leg problem of increase of the well recovery investment of devices brought and cost for oil production of import polynary tester; Reduced the complexity of on-the-spot oil production equipment, also do not influenced measuring accuracy simultaneously, there is the big deficiency of error in the method that has remedied again based on indirect measurement rotating speeds such as borehole wall vibration analysiss.This ensures that to prolonging the pump detection period and the serviceable life of submersible electric machine with oil it is efficient, safe and stable operation has the extremely using value and the DEVELOPMENT PROSPECT of reality.