CN102080698B - Front disc brake chamber of truck brake system - Google Patents
Front disc brake chamber of truck brake system Download PDFInfo
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- CN102080698B CN102080698B CN 201010600232 CN201010600232A CN102080698B CN 102080698 B CN102080698 B CN 102080698B CN 201010600232 CN201010600232 CN 201010600232 CN 201010600232 A CN201010600232 A CN 201010600232A CN 102080698 B CN102080698 B CN 102080698B
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- push rod
- diaphragm
- brake chamber
- front disc
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Abstract
The invention discloses a front disc brake chamber of a truck brake system, which is provided with a diaphragm. The edge R surface of the diaphragm is clamped at R, connected with a cover assembly, of a shell assembly. The diaphragm is connected with one end of a push rod assembly. The other end of the push rod assembly has a ball head, and is extended out of the shell assembly. An air inlet is formed on the cover assembly. A resetting spring is arranged between the diaphragm and the shell assembly, and is sleeved on the push rod assembly. In the technical scheme, a common connecting way adopted by a drum brake chamber is changed, the shortcomings of the drum brake chamber are overcome, and the ball head of a push rod functions in guiding when moving in a pit of a lever of a brake so as to avoid swing and make more stable and comfortable the braking; a magnifying mechanism of the brake can produce high braking torque, so that a heavy truck running at high speed can be rapidly braked in short time to achieve high braking efficiency; and the front disc brake chamber still can work normally for long in severe natural environments, thereby prolonging the service life of the product.
Description
Technical field
The invention belongs to the technical field of engineering machinery, relate to the braking technology of engineering machinery, more particularly, the present invention relates to a kind of front disc brake chamber of truck brake system.
Background technique
At present, the front brake chamber that the most domestic engineering machinery is used all is drum brake, directly atmospheric pressure being converted into push rod power realizes braking, do not lead in the movement process, clevis drives the brake regulation arm motion and has dancing, unstable properties, and the push rod power that air pressure produces is directly decided by the size of diaphragm and gas chamber shell, can not realize amplifying by enlarger, poor stop, the life-span is short.
Summary of the invention
Problem to be solved by this invention provides a kind of front disc brake chamber of truck brake system, its objective is brake chamber also can be worked under abominable physical environment for a long time, thus the working life of improving product.
To achieve these goals, the technological scheme taked of the present invention is:
The front disc brake chamber of truck brake system provided by the present invention, comprise housing assembly and cap assembly, described housing assembly and cap assembly integrator, form the cavity of described front disc brake chamber, establish two construction bolts that are welded to connect with it at described housing assembly, and pass through construction bolt, nuts and washers is connected with break, establish diaphragm in the described front disc brake chamber, the edge R face of described diaphragm is clipped in the R place that described housing assembly is connected with cap assembly, described diaphragm is connected with an end of push rod assembly, and the other end of described push rod assembly is bulb and stretches out outside the housing assembly; Establish suction port on the described cap assembly; Establishing return spring between described diaphragm and the housing assembly and be enclosed within on the described push rod assembly.
The bulb of described push rod assembly is connected with the pit of the lever head of described break, switching mechanism and enlarger in the lever pushing break of described break.
Between described push rod assembly and return spring, establish undulatory dust-proof cover, described dust-proof cover is connected with described push rod assembly by oil seal spring.
The edge of the outside projection of described housing assembly and cap assembly joint is by clip connected, the elbow at described clip two ends is connected by screw and is clamped on the edge of described housing assembly and cap assembly, described screw screws by hexagon nut with flange, adopts nut check.
Be provided with position limit socket between the elbow at described clip two ends.
The present invention adopts the technological scheme of above-mentioned front disc brake chamber, changed drum brake air chamber Placement commonly used, the defective of having avoided the drum brake air chamber to exist, ball head of pushing rod has leading role when moving in the pit of brake level, can not produce dancing, brake more steady comfortable; Enlarger by break can produce powerful braking moment in addition, and this just makes the heavy truck of running at high speed can obtain fast braking at short notice, and retardation efficiency is high; Under abominable physical environment, also can work for a long time, thus the working life of improving product.
Description of drawings
The below makes brief description to the expressed content of each width of cloth accompanying drawing of this specification and the mark among the figure:
Fig. 1 is structure cross-sectional schematic of the present invention;
Fig. 2 is that schematic representation is looked on the left side of structure shown in Figure 1.
Be labeled as among the figure:
1, nut, 2, packing ring, 3, push rod assembly, 4, housing assembly, 5, dust-proof cover, 6, return spring, 7, clip, 8, diaphragm, 9, oil seal spring, 10, cap assembly, 11, screw, 12, hexagon nut with flange, 13, nut, 14, position limit socket, 15, suction port.
Embodiment
The below contrasts accompanying drawing, by the description to embodiment, effect and working principle, manufacturing process and operation using method etc. to the mutual alignment between the shape of the specific embodiment of the present invention such as related each member, structure, the each several part and annexation, each several part, be described in further detail, to help those skilled in the art inventive concept of the present invention, technological scheme had more complete, accurate and deep understanding.
The of the present invention structure expressed such as Fig. 1, Fig. 2, the present invention is a kind of front disc brake chamber of truck brake system, comprise housing assembly 4 and cap assembly 10, described housing assembly 4 and cap assembly 10 integrators, form the cavity of described front disc brake chamber, establish two construction bolts that are welded to connect with it at described housing assembly 4, and are connected with packing ring by construction bolt, nut 1 and are connected with break.
The suction port 15 of front disc brake chamber links to each other with the air brake valve air outlet;
In order to solve the problem that exists at the described present known technology of this specification background technique part and to overcome its defective, realization also can work brake chamber for a long time under abominable physical environment, thereby improve the goal of the invention in the working life of product, the technological scheme that the present invention takes is:
The front disc brake chamber of truck brake system provided by the present invention, establish diaphragm 8 in the described front disc brake chamber, the edge R face of described diaphragm 8 is clipped in described housing assembly 4 and is connected the R place that connects with cap assembly, described diaphragm 8 is connected with an end of push rod assembly 3, and the other end of described push rod assembly 3 is bulb and stretches out outside the housing assembly 4; Establish suction port 15 on the described cap assembly 10; Establishing return spring 6 between described diaphragm 8 and the housing assembly 4 and be enclosed within on the described push rod assembly 3.
Front disc brake chamber provided by the invention, the defective of having avoided the drum brake air chamber to exist also can work under abominable physical environment for a long time, thus the working life of improving product.
The bulb of push rod assembly 3 of the present invention is connected with the pit of the lever head of described break, switching mechanism and enlarger in the lever pushing break of described break.Push rod assembly 13 bulbs part is divided with the socket portion of break and is linked to each other.
Between described push rod assembly 3 and return spring 6, establish undulatory dust-proof cover 5, described dust-proof cover 5 is connected with described push rod assembly 3 by oil seal spring 9.
Described housing assembly 4 is connected the edge of outside projection of joint and is connected by clip 7 with cap assembly, the elbow at described clip 7 two ends connects by screw 11 and is clamped on the edge of described housing assembly 4 and cap assembly 10, described screw 11 screws by hexagon nut with flange 12, adopts nut 13 lockings.
Push rod assembly 3 is mutually riveted by pallet assembly and ball connecting ball head and is formed, housing assembly 4 is formed by construction bolt and housing welding, during assembling dust-proof cover 5 large ends are enclosed within on the housing assembly 4, dust-proof cover 5 small ends put oil seal spring 9 and carry out pretension, then with diaphragm 8, push rod assembly 3, return spring 6 is placed on the cap assembly 10, dust-proof cover 5 is enclosed within on the push rod together with housing assembly 4, push down with the special pressure machine, cover front band 7 tightens up, put on position limit socket 14, fastening with interior hexagonal round head screw 11 and nut 12, thus screw at last nut 1 and packing ring 2 forms complete air chamber.
Be provided with position limit socket 14 between the bending at described clip of the present invention 7 two ends.
Operating method of the present invention:
After the driver stepped on brake petal, the suction port 15 of brake chamber began to enter pressurized air, and the air chamber push rod is released.Air chamber ball head of pushing rod part is in the pit of lever head, promote switching mechanism and enlarger in the break, so that push rod braking force maximum can be amplified 16 times, powerful braking force is so that the close brake disc that also compresses with the wheel hub High Rotation Speed of two brake slipper whiles of break, produce braking moment by the frictional force between brake slipper and the brake disc, form brake.
After the driver loosened the brake, the pressurized air of brake chamber was let go under the effect of return spring 6, and a series of power that produce braking moment in the break disappear brake off thereupon.
Working principle of the present invention:
By to brake chamber suction port 15 input air pressures, produce thrust by diaphragm 8, promote push rod assembly 3, promote switching mechanism and the enlarger of break, produce thrust for the break brake slipper and compress brake disc, produce braking by the frictional force between brake slipper and the brake disc, when the air pressure of the suction port of draining, push rod assembly 3 is return under the effect of return spring 6, brake off.
The above has carried out exemplary description to the present invention by reference to the accompanying drawings; obviously specific implementation of the present invention is not subjected to the restriction of aforesaid way; as long as adopted the improvement of the various unsubstantialities that method of the present invention design and technological scheme carry out; or without improving design of the present invention and technological scheme are directly applied to other occasion, all within protection scope of the present invention.
Claims (4)
1. the front disc brake chamber of a truck brake system, comprise housing assembly (4) and cap assembly (10), described housing assembly (4) and cap assembly (10) integrator, form the cavity of described front disc brake chamber, establish two construction bolts that are welded to connect with it at described housing assembly (4), and be connected 2 by construction bolt, nut (1) with packing ring) be connected with break, it is characterized in that:
Described housing assembly (4) and cap assembly (10) joint, establish diaphragm (8) in the described front disc brake chamber, the cylindrical arc edge clamping of described diaphragm (8) is connected 10 at described housing assembly (4) with cap assembly) in the interior radiused edges that connects, described diaphragm (8) is connected with an end of push rod assembly (3), and the other end of described push rod assembly (3) is bulb and stretches out outside the housing assembly (4); Establish suction port (15) on the described cap assembly (10); Between described diaphragm (8) and housing assembly (4), establish return spring (6) and be enclosed within on the described push rod assembly (3);
Between described push rod assembly (3) and return spring (6), establish undulatory dust-proof cover (5), described dust-proof cover (5) is connected with described push rod assembly (3) by oil seal spring (9).
2. according to the front disc brake chamber of truck brake system claimed in claim 1, it is characterized in that: the bulb of described push rod assembly (3) is connected with the pit of the lever head of described break, switching mechanism and enlarger in the lever pushing break of described break.
3. according to the front disc brake chamber of truck brake system claimed in claim 1, it is characterized in that: described housing assembly (4) is connected 10 with cap assembly) edge of the outside projection of joint connects by clip (7), the elbow at described clip (7) two ends connects by screw (11) and is clamped on the edge of described housing assembly (4) and cap assembly (10), described screw (11) screws by hexagon nut with flange (12), adopts nut (13) locking.
4. according to the front disc brake chamber of truck brake system claimed in claim 3, it is characterized in that: be provided with position limit socket (14) between the elbow at described clip (7) two ends.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201010600232 CN102080698B (en) | 2010-12-22 | 2010-12-22 | Front disc brake chamber of truck brake system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201010600232 CN102080698B (en) | 2010-12-22 | 2010-12-22 | Front disc brake chamber of truck brake system |
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CN102080698A CN102080698A (en) | 2011-06-01 |
CN102080698B true CN102080698B (en) | 2013-02-27 |
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CN 201010600232 Active CN102080698B (en) | 2010-12-22 | 2010-12-22 | Front disc brake chamber of truck brake system |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104455114A (en) * | 2014-10-27 | 2015-03-25 | 麻城市博远制动科技有限公司 | Automobile air brake chamber |
CN107933529B (en) * | 2017-12-25 | 2023-11-17 | 芜湖盛力科技股份有限公司 | Disc brake parking device for automobile and application method thereof |
CN109708783B (en) * | 2019-02-22 | 2023-09-01 | 无锡昆仑富士仪表有限公司 | Laser welding method of corrosion-resistant metal film sheet assembly |
CN113217567A (en) * | 2021-06-07 | 2021-08-06 | 南漳县鹏程汽车零部件有限责任公司 | Brake air chamber assembly for vehicle |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2797757Y (en) * | 2005-05-31 | 2006-07-19 | 嘉兴市嘉力达汽车部件有限公司 | Braking chamber with super-short push rod and dust-proof cover |
CN2797761Y (en) * | 2005-05-21 | 2006-07-19 | 嘉兴市嘉力达汽车部件有限公司 | Long stroke strong propulisive force braking chamber |
CN2797758Y (en) * | 2005-05-31 | 2006-07-19 | 嘉兴市嘉力达汽车部件有限公司 | Oil/gas type braking chamber |
CN201963780U (en) * | 2010-12-22 | 2011-09-07 | 芜湖盛力制动有限责任公司 | Disc-type front brake chamber of brake system of truck |
-
2010
- 2010-12-22 CN CN 201010600232 patent/CN102080698B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2797761Y (en) * | 2005-05-21 | 2006-07-19 | 嘉兴市嘉力达汽车部件有限公司 | Long stroke strong propulisive force braking chamber |
CN2797757Y (en) * | 2005-05-31 | 2006-07-19 | 嘉兴市嘉力达汽车部件有限公司 | Braking chamber with super-short push rod and dust-proof cover |
CN2797758Y (en) * | 2005-05-31 | 2006-07-19 | 嘉兴市嘉力达汽车部件有限公司 | Oil/gas type braking chamber |
CN201963780U (en) * | 2010-12-22 | 2011-09-07 | 芜湖盛力制动有限责任公司 | Disc-type front brake chamber of brake system of truck |
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CN102080698A (en) | 2011-06-01 |
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Owner name: WUHU SHENGLI TECHNOLOGY CO., LTD Free format text: FORMER NAME: SHENGLI BRAKE CO., LTD., WUHU |
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Address after: 241003 No. 17 West Mountain Road, hi tech Industrial Development Zone, Anhui, Wuhu Patentee after: Wuhu Shengli Technology Shares Co., Ltd. Address before: 241003 No. 8, Jinshan Road, hi tech Industrial Development Zone, Yijiang District, Anhui, Wuhu Patentee before: Shengli Brake Co., Ltd., Wuhu |