Summary of the invention
In view of this, in order to address the above problem, the invention discloses a kind of Belt Conveyor Fire method for early warning based on distributed optical fiber temperature measurement, can to whole transportation lane carry out distributed, continuously monitoring.
The object of the present invention is achieved like this: the Belt Conveyor Fire method for early warning based on distributed optical fiber temperature measurement, be arranged on ribbon conveyer temperature-measuring optical fiber is distributed, wherein, at the crucial thermometric of ribbon conveyer position, temperature-measuring optical fiber is installed by temperature-measuring optical fiber heat conducting clamp, and the described Belt Conveyor Fire method for early warning based on distributed optical fiber temperature measurement comprises the steps:
1) temperature-measuring optical fiber is divided into point for measuring temperature, passage, region, utilize absolute temperature early warning method, the poor early warning method of region relative temperature, region normal distribution early warning method, the temperature data that survey mark temperature rise slope early warning method and survey mark temperature rise variation tendency early warning method record temperature-measuring optical fiber is processed, obtain passage thresholding early warning characteristic value, region thresholding early warning characteristic value, region relative temperature early warning characteristic value, regional temperature normal distribution statistical characteristics, survey mark thresholding early warning characteristic value, survey mark temperature rise slope early warning characteristic value and survey mark temperature rise accumulative total trend early warning characteristic value,
2) by passage thresholding early warning characteristic value, region thresholding early warning characteristic value, region relative temperature early warning characteristic value, regional temperature normal distribution statistical characteristics, survey mark thresholding early warning characteristic value, survey mark temperature rise slope early warning characteristic value and survey mark temperature rise accumulative total trend early warning characteristic value input BP neural network model;
3) BP neural network model output alarm coefficient, early warning coefficient and safety factor.
Further, described BP neutral net;
Further, described BP neutral net hidden layer number is 5, is limited to 10000 on train epochs, weights coefficient is got the random number between [1,1], learning rate η=0.5, inertia correction coefficient alpha=0.2, weight convergence factor ξ=0.001 and error convergence factor-beta=0.05;
Further, described absolute temperature early warning method specifically comprises the steps: measured temperature and the predefined threshold signal of temperature-measuring system of distributed fibers to compare, once signal amplitude, surpass thresholding, output early warning characteristic value is 1, otherwise output early warning characteristic value is the ratio of measured temperature and thresholding;
Further, relative temperature poor early warning method in described region specifically comprises the steps: the region to dividing, and the temperature distribution history in this region is carried out to local maximum point retrieval; The adjacent extreme point being retrieved is compared, if adjacent pole temperature difference surpasses thresholding, exporting early warning characteristic value is 1, otherwise output early warning characteristic value is the ratio of pole temperature difference value and thresholding;
Further, it is N that described region normal distribution early warning method comprises the steps: to establish sensor fibre effective length in region, this region memory is at N temperature spot, temperature sequence x (n) in this region is carried out to descending sort, and the heavy w=5% of weighting, the temperature spikes/low-points of this sequence is respectively leached to N.w, sample average and the sample variance of utilizing filtered temperature sequence to carry out normal distribution are calculated, obtain the temperature Density Function of Normal Distribution in this region, utilize Density Function of Normal Distribution, determine that each temperature spot is at the normal distribution probability in this region, according to predetermined probabilities border limit, normal distribution probability is judged, if the normal distribution probability of certain temperature spot in this region is greater than predetermined probabilities border limit, exporting early warning characteristic value is 1, otherwise output early warning characteristic value is the ratio on distribution probability and probability border,
Further, in described survey mark temperature rise slope early warning method, the computational methods of slope adopt differential method:
The slope threshold s of survey mark is divided into two-stage s1, s2, and the value of two-stage thresholding is respectively:
s
1=0.11℃/min
s
2=0.1755℃/min
The survey mark temperature rise slope early warning characteristic value K[y (t) exporting] as follows:
Further, described survey mark temperature rise variation tendency early warning method specifically comprises the steps: to define the relative difference function d (n) between temperature and its stationary value:
d(n)=x(n)-RW;
The temperature that x (n) is survey mark, Rw is the stationary value before survey mark;
Definition sum function a (n):
α(n)=[α(n-1)+1]u(k(n-1)-s
k);
Wherein u is unit-step function, and Sk is a predefined thresholding, and its assurance only, when survey mark temperature data changes greatly, is just carried out the computing of temperature rise accumulative total;
Definition temperature rise accumulative total function:
The value of N is:
Temperature rise accumulative total early warning feature is output as:
In setting formula, s is threshold value.
Beneficial effect of the present invention is as follows:
1, can to whole transportation lane carry out temperature distributed, continuously monitoring and early warning.
2, seven kinds of temperature pre-warnings are carried out to combination, can greatly improve the accuracy of early warning.
The specific embodiment
Fig. 1 is in the Belt Conveyor Fire method for early warning based on distributed optical fiber temperature measurement, the electrical connection schematic diagram of distribution type fiber-optic, and as shown in Figure 1, temperature-measuring optical fiber main frame has mouthful output of an amp-light mouth of basis/electricity, a power input interface.Light mouth is linked into main frame through ethernet optical fiber transceiver; Electricity mouth, after safety barrier isolation, is exported intrinsic safety signal.Main frame has two-way optical fiber input measurement passage, is respectively 1,2 tunnels.The grade of the accessible 50Hz alternating voltage of power input interface is: 127V/220V/380V/660V AC; Power supply divides two-way output, and a road output 24VDC is for inner DTS main frame, and a road output 24VDC is for ethernet optical fiber transceiver.
Optical fiber temperature-measurement main frame in the present embodiment adopts the Raman time-domain reflection technology of light, its temperature survey principle as shown in Figure 2, when laser pulse is during along Optical Fiber Transmission, its rear orientation light will return transmitting terminal along optical fiber transmission, by gathering, resolve rear orientation light, extract Raman-stoke occulting light and Raman-anti-Stockton light intensity, thereby obtained optical fiber along road temperature; Measure the time that arrives transmitting terminal to scattered light simultaneously, just can calculate survey mark at light the position along road.
Fire early-warning system of the present invention is to utilize heat conducting clamp conduction key point temperature detection and the direct surveyed area environment temperature of optical fiber, both detections combine and realize rubber conveyer non-blind area temperature monitoring, realize belt conveyor fire earlier detection, early warning under coal mine.Fig. 3 is a kind of internal construction schematic diagram of temperature-measuring optical fiber heat conducting clamp, Fig. 4 is the external structure schematic diagram of this temperature-measuring optical fiber heat conducting clamp, as shown in the figure, the main body of this temperature-measuring optical fiber heat conducting clamp is that optical fiber is taken in dish 1, this optical fiber is taken in dish 1 and is adopted the metal material that thermal conductivity is good to make, as red copper etc., the medium position of taking in dish 1 at optical fiber is provided with for coiling the chamber 1a that gives out light fine, through evidence, only have and sensor fibre is coiled in to optical fiber takes in that dish is upper could obtain sufficient heat, therefore in the situation that adopting coil modes of emplacement, also must guarantee that the placement length of optical fiber in optical fiber is taken in dish will reach 1m, therefore dish is given out light, fine chamber design must meet the requirement of optical fiber minimum disc loop diameter D >=6.5cm, to meet optical fiber consume,
As further improvement, this temperature-measuring optical fiber heat conducting clamp also comprises a protection box body, this protection box body comprises upper cartridge body 2 and lower box body 3, one end of upper cartridge body 2 and lower box body 3 is hinged, the other end is closed clamping relatively, and optical fiber is taken in dish and 1 is arranged on lower box body 2 inside, in the horizontal direction of lower box body 2, be provided with optical fiber entrance with optical fiber outlet and in the bottom of lower box body 2, be provided with optical fiber and take in the heat-conducting piece 4 that dish is connected, this heat-conducting piece 4 can adopt takes in optical fiber that dish 1 identical material is made and both can be made into one, the effect of this heat-conducting piece is the temperature conduction at thermometric position to optical fiber to take in dish 1, in the base plane of lower box body 2, be provided with fastening devices for convenience detach 5, from practicality and operability, fastening devices 5 in the present embodiment has adopted magnetic suction disc, thus can be very like a cork by heat conducting clamp ontological adsorption theory at the thermometric position that needs key monitoring.
Fig. 5 is the structural representation of another kind of temperature-measuring optical fiber heat conducting clamp, as shown in the figure, this temperature-measuring optical fiber heat conducting clamp has adopted heat pipe-type structure, utilize heat pipe the heat of heat-conducting piece to be transmitted to the sensor fibre being attached on heat pipe, it has mainly comprised conducting strip 6, heat pipe 7 and fixed support device 8, in the present embodiment, temperature-measuring optical fiber is located in inside heat pipe, conducting strip 6 selects the direct laminating of copper sheet and thermometric position to carry out heat conduction, and heat pipe is connected with conducting strip 6 and heat pipe 7 is fixed on the top of fixed support device 8 by heat pipe pressing plate 7a, fixed support device 8 is fixed near thermometric position by retainer nut 9.
By accurate positioning optical waveguides, the effective optical fiber of 0.5m is arranged on heat pipe, thereby guarantees that this 0.5m optical fiber, in the scope of spatial resolution 1m, can realize the temperature rise of converting 1m optical fiber by 0.5m optical fiber.Because the heat dissipation characteristics of heat pipe self is become reconciled, therefore heat pipe and temperature-measuring optical fiber must be arranged with to windproof sheath on close at least part of naked section of heat pipe, just can guarantee that sensor fibre absorbs maximum heats.
Fig. 6 is heat conducting clamp installment state schematic diagram, Fig. 7 is the enlarged diagram that heat conducting clamp is arranged on V-arrangement snub pulley place, as shown in the figure, temperature-measuring optical fiber heat conducting clamp 10 can be arranged on the cylinders such as rubber belt conveyor head, tail and ribbon conveyer each carrying roller (only having marked the local circumstance that is arranged on upper supporting roller place in Fig. 6) along the line, and particular location comprises: axle head inside the represented V-type snub pulley going out in head drum bearing (ball) cover, aircraft tail cylinder end cap, tension drum end cap and Fig. 7.And the temperature sensing optical fiber that is arranged on thermometric heat conducting clamp outside is monitored rubber conveyer space environment temperature along the line, emphasis monitoring return belt below float coal temperature, tail coal piling regional temperature.
The Belt Conveyor Fire method for early warning based on distributed optical fiber temperature measurement of the present embodiment, at each thermometric position, all by temperature-measuring optical fiber heat conducting clamp, temperature-measuring optical fiber is installed, the thermal conductive surface of temperature-measuring optical fiber heat conducting clamp directly contacts with thermometric position and the temperature at this position is directly conducted to temperature-measuring optical fiber, wherein, at the crucial thermometric of ribbon conveyer position, temperature-measuring optical fiber is installed by temperature-measuring optical fiber heat conducting clamp, in practice, concrete crucial thermometric position comprises head drum bearing (ball) cover, aircraft tail cylinder end cap, tension drum end cap; Axle head inside V-type snub pulley; The described Belt Conveyor Fire method for early warning based on distributed optical fiber temperature measurement comprises the steps:
1) temperature-measuring optical fiber is divided into point for measuring temperature, passage, region, utilize absolute temperature early warning method, the poor early warning method of region relative temperature, region normal distribution early warning method, the temperature data that survey mark temperature rise slope early warning method and survey mark temperature rise variation tendency early warning method record temperature-measuring optical fiber is processed, obtain passage thresholding early warning characteristic value, region thresholding early warning characteristic value, region relative temperature early warning characteristic value, regional temperature normal distribution statistical characteristics, survey mark thresholding early warning characteristic value, survey mark temperature rise slope early warning characteristic value and survey mark temperature rise accumulative total trend early warning characteristic value,
2) by passage thresholding early warning characteristic value, region thresholding early warning characteristic value, region relative temperature early warning characteristic value, regional temperature normal distribution statistical characteristics, survey mark thresholding early warning characteristic value, survey mark temperature rise slope early warning characteristic value and survey mark temperature rise accumulative total trend early warning characteristic value input BP neural network model;
3) BP neural network model output alarm coefficient, early warning coefficient and safety factor.Described BP neutral net hidden layer number is 5, is limited to 10000 on train epochs, and weights coefficient gets [1,1] random number between, learning rate η=0.5, inertia correction coefficient alpha=0.2, weight convergence factor ξ=0.001 and error convergence factor-beta=0.05.
Step 2) in, being described as follows of each warning algorithm:
Absolute temperature early warning method
This algorithm compares measured temperature and the predefined threshold signal of temperature-measuring system of distributed fibers, once signal amplitude, surpasses thresholding, just exports early warning characteristic signal.
The Threshold detection method algorithm of fibre optic temperature sensor: the temperature of establishing fibre optic temperature sensor is x (t), near environment temperature this temperature pick up is h (t), comparison signal is y (t), and T is transforming function transformation function (heat conduction model), and it can be expressed as:
y(t)=T[x(t)-h(t)]+x(t) (1-1)
D[y (t) wherein]=1 represent that temperature rise transfinites.S in formula is divided into Three Estate, and it is first order early warning line that s1=50 is set respectively; S2=70 is second level early warning line, and s3=90 is third level early warning line.And for the non-fibre optic temperature sensor survey mark in temperature-measuring system of distributed fibers, environment temperature point h (t) algorithm is as follows:
Parameter e in formula has represented the threshold value of environment temperature, and the setting of parameter e is divided into passage and region two-stage.Passage thresholding is set to e
t=80, D[h (t)]=1 represent channel environment temperature over-range, D[h (t)]=h (t)/er represents the ratio between channel environment temperature and thresholding; Regional temperature thresholding e
raccording to the otherness of environment, its parameter setting is generally less than e
t; Specifically arrange and need determine according to regional temperature characteristic.
Region relative temperature algorithm
Region relative temperature algorithm is applicable to a certain specific region that rubber conveyer has been divided, and the temperature distribution history in this region is carried out to local maximum point retrieval; The adjacent extreme point being retrieved is compared.If certain on temperature distribution history is some x (n), its condition that meets extreme value is as follows:
The extreme point x (n) that meets this condition is designated as to f (n).Due to the continuity of Temperature Distribution, if adjacent pole temperature difference surpasses thresholding s, meet formula (1-4), export early warning characteristic value.
Region relative threshold s is traditionally arranged to be 4, D[f (n)]=1, represent that region relative temperature transfinites; D[f (n)]=max/s, the ratio of expression region relative temperature and thresholding.When if region relative temperature transfinites, need to calculate this temperature x (n) at the shared weighted value A of this regional temperature thresholding et
w[x (n)], that is:
A in formula
wthe span of [x (n)] be (0,1].Simultaneously by D[f (n)] and A
w[x (n)] is as the feature early warning output of region relative temperature algorithm.
Regional temperature normal distribution warning algorithm
Suppose that in this region, sensor fibre effective length is N, this region memory is at N temperature spot, and wherein N is at least greater than 100.In order to filter the impact of noise, the temperature sequence x (n) in this region is carried out to descending sort, and the heavy w=5% of weighting, the temperature spikes/low-points of this sequence is respectively leached to N.w.Sample average and the sample variance of utilizing filtered temperature sequence to carry out normal distribution are calculated.
Thereby the temperature Density Function of Normal Distribution that obtains this region is as follows:
Utilize Density Function of Normal Distribution, determine that each temperature spot is at the normal distribution probability f[x in this region (n)], the empirical probability border limit p=0.01 obtaining according to experiment, determines whether warning, that is:
As f[x (n)] while being greater than p, S[f[x (n)]]=1 output of the feature early warning as regional temperature normal distribution warning algorithm.
Survey mark temperature rise slope warning algorithm
The computational methods of slope adopt differential method:
In practice, slope is generally used Δ X (t)=X (t
2)-X (t
1), Δ T=t
2-t
1time in temperature-measuring system of distributed fibers sampling interval, t
2for current time, t
1for previous moment.The reliability and the antijamming capability that in order to improve temperature slope, calculate, carried out average and delay process by survey mark temperature data.
Slope threshold s for survey mark is divided into two-stage s1, s2, and the value of two-stage thresholding is respectively:
s
1=0.11(℃/min)
s
2=0.1755(℃/min)
Survey mark temperature rise slope early warning feature is exported K[y (t)] as follows:
Survey mark temperature rise variation tendency algorithm
The temperature of survey mark is x (n), and the stationary value before survey mark is Rw, the relative difference function d (n) between definition temperature and its stationary value.
d(n)=x(n)-RW (1-13)
In order to overcome the interference such as noise, Cai consider that survey mark temperature data only has while significantly changing, calculate meaningfully, introduced a sum function a (n):
α(n)=[α(n-1)+1]u(k(n-1)-s
k) (1-14)
Wherein u is unit-step function, Sk=0.11 (℃/min) be a predefined thresholding, its assurance only, when survey mark temperature data changes greatly, is just carried out the computing of temperature rise accumulative total.Can define temperature rise accumulative total function:
N is a value relevant with calculating temperature rise accumulative total siding-to-siding block length.Only when α (n) >=N, calculate temperature rise accumulative total, as α (n) >=23.5/ Δ T, g (n)=0, reenters the next accumulative total cycle.Choosing the temperature rise cumulative time is 23.5min, and Δ T is the time in temperature data sampling interval, adds certain redundancy, and the value of N is at present:
Temperature rise accumulative total early warning feature is output as:
S=25 in setting formula, A[g (n)] for the output of temperature rise accumulative total early warning feature, for characterizing the weighted value of temperature rise accumulative total degree.
The foregoing is only the present invention that is preferably not limited to of the present invention, obviously, those skilled in the art can carry out various changes and modification and not depart from the spirit and scope of the present invention the present invention.Like this, if within of the present invention these are revised and modification belongs to the scope of the claims in the present invention and equivalent technologies thereof, the present invention is also intended to comprise these changes and modification interior.